Ear cover hot-pressing jig

By designing an automated earmuff hot pressing fixture and employing a positioning mechanism driven by threaded rods, gears, and servo motors, the problem of manual positioning deviation was solved, enabling efficient and stable processing of earmuffs and adapting to large-scale production.

CN224528062UActive Publication Date: 2026-07-21GUANGDONG YUBO ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG YUBO ELECTRONICS CO LTD
Filing Date
2025-08-04
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The current hot pressing process for earmuffs relies on manual operation, which leads to positioning errors and product quality fluctuations, making it difficult to meet the needs of large-scale mass production.

Method used

An earmuff hot pressing fixture was designed, which uses a positioning mechanism driven by a threaded rod, gears and a servo motor to achieve automated and rapid positioning of the earmuff. The positioning accuracy and stability are improved by combining a limiting plate, a support block and an anti-slip column.

Benefits of technology

It achieves high-precision and rapid positioning of earmuffs, improves production efficiency and product quality stability, and is suitable for high-speed mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of jigs for ear muff heat pressing processing, including support mechanism, the support mechanism includes workbench, the workbench bottom end is provided with driving mechanism, and workbench top end is provided with four recesses, each recess is slidably connected with positioning mechanism, and recess top end one side is provided with lug plate, the other side is provided with scale plate, the driving mechanism includes threaded rod one, screw thread is engaged with threaded rod two on the threaded rod one upper, and the both ends of threaded rod one and threaded rod two are provided with gear one, the upper of threaded rod one and threaded rod two is respectively provided with two driving rods two and driving rod one, each driving rod one and driving rod two are spirally connected with corresponding positioning mechanism, the utility model has the advantages of quickly positioning ear muff, solve the problem that manual positioning ear muff leads to positioning deviation, and product quality fluctuation is larger.
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Description

Technical Field

[0001] This utility model relates to the field of earmuff processing technology, specifically to a fixture for earmuff hot pressing processing. Background Technology

[0002] In consumer electronics and other fields, the demand for earmuffs is constantly increasing. The market requires earmuff manufacturers to improve production efficiency and shorten production cycles to meet rapidly changing market demands. Consumers have increasingly higher requirements for the wearing comfort and appearance quality of earmuffs. This necessitates that earmuff thermoforming fixtures ensure the precision and stability of thermoforming, so that the produced earmuffs meet high quality standards in terms of size, shape, and appearance. Therefore, it is necessary to develop an earmuff thermoforming fixture that can adapt to high-speed, mass production.

[0003] Previously, earmuff hot pressing often used manual fixtures, such as simple fixtures consisting of a mold core, mold frame, and pressure plate. Operators had to first visually center the earmuff skin on the upper part of the mold frame, then place the pressure plate for initial fixation, and finally align and press the mold core into the mold frame before sending it into the baking machine. This method relied entirely on manual operation, was cumbersome, inefficient, and could not meet the needs of large-scale mass production. Utility Model Content

[0004] The purpose of this utility model is to provide a fixture for hot pressing of earmuffs, which has the advantage of quickly positioning earmuffs and solves the problem of positioning deviation and large fluctuations in product quality caused by manual positioning of earmuffs.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fixture for hot pressing earmuffs, comprising a support mechanism, the support mechanism including a worktable, a driving mechanism being provided at the bottom of the worktable, and four grooves being provided at the top of the worktable, each groove having a positioning mechanism slidably connected therein, and a protruding plate being provided on one side of the top of the groove, and a scale plate being provided on the other side, the driving mechanism including a threaded rod one, a threaded rod two being helically engaged above the threaded rod one, and gear one being provided at both ends of the threaded rod one and the threaded rod two, and two driving rods two and driving rod one being symmetrically arranged above the threaded rod one and the threaded rod two, each of the driving rod one and the driving rod two being helically connected to the corresponding positioning mechanism.

[0006] Preferably, one side of the convex plate extends above the groove, the side of the scale plate facing the convex plate extends above the groove, and a gap is provided between the adjacent sides of the scale plate and the convex plate.

[0007] Preferably, each of the drive rods is provided with a gear three that meshes with the gear one at the end away from the center of the worktable, and the drive rod is provided with a thread one inside.

[0008] Preferably, each of the drive rods 2 is provided with a gear 4 that meshes with gear 1 at the end away from the center of the worktable, and the drive rod 1 is provided with a thread 2 that is opposite to the helical direction of thread 1. The diameter of gear 4 is greater than the diameter of gear 3.

[0009] Preferably, each of the positioning mechanisms includes a slider, the slider having a threaded hole that helically engages with the driving mechanism, and a limiting plate that fits the protruding plate and the scale plate at the top of the slider.

[0010] Preferably, the top of the limiting plate is provided with a support block extending out of the upper surface of the workbench, and an anti-slip post is provided at one end of the support block away from the center of the workbench. The side of the anti-slip post away from the support block is arc-shaped, and several anti-slip strips are horizontally provided on the side of the anti-slip post away from the support block.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model, by setting up threaded rod one, threaded rod two, gear one, drive rod one, drive rod two, thread one, thread two, gear three, gear four, and positioning mechanisms, uses a servo motor to drive threaded rod one to rotate. Threaded rod one meshes with threaded rod two, causing threaded rod one and threaded rod two to rotate synchronously in opposite directions. Gear one meshes with gear three and gear four, causing drive rod one and drive rod two to rotate synchronously in opposite directions. Threads one and two, located on the outer edges of drive rod one and drive rod two, drive the four positioning mechanisms to move synchronously in opposite directions within the grooves. This expands the earmuff, replacing manual positioning, providing high positioning accuracy and fast positioning efficiency, improving the efficiency of earmuff processing, and ensuring stable earmuff quality.

[0013] 2. This utility model, by setting a limiting plate, a support block, an anti-slip column, and anti-slip strips, allows the earmuff to be attached to the side of the anti-slip column away from the center of the workbench. The friction between the anti-slip column and the earmuff is increased by several anti-slip strips horizontally set on the side of the anti-slip column, preventing the earmuff from falling off when it is opened. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This utility model Figure 1 Schematic diagram of the drive mechanism;

[0016] Figure 3 This utility model Figure 1 A schematic diagram of the positioning mechanism;

[0017] Figure 4 This utility model Figure 1An enlarged schematic diagram of the structure at point A in the middle.

[0018] The reference numerals and names in the figure are as follows:

[0019] 1. Support mechanism; 11. Worktable; 12. Groove; 13. Protruding plate; 14. Scale plate; 2. Drive mechanism; 21. Threaded rod one; 22. Threaded rod two; 23. Gear one; 24. Drive rod one; 25. Drive rod two; 26. Thread one; 27. Thread two; 28. Gear three; 29. ​​Gear four; 3. Positioning mechanism; 31. Slider; 32. Threaded hole; 33. Limiting plate; 34. Support block; 35. Anti-slip column; 36. Anti-slip strip. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0022] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0023] Please see Figures 1 to 4 This utility model provides an embodiment of a fixture for hot pressing earmuffs, comprising a support mechanism 1, a worktable 11, a drive mechanism 2 at the bottom of the worktable 11, and four grooves 12 at the top of the worktable 11. Each groove 12 is slidably connected to a positioning mechanism 3. A protruding plate 13 is provided on one side of the top of each groove 12, and a scale plate 14 is provided on the other side. The drive mechanism 2 includes a threaded rod 21, a threaded rod 22 helically engaged above the threaded rod 21, and gears 23 at both ends of both the threaded rod 21 and the threaded rod 22. Two drive rods 25 and 24 are symmetrically arranged above the threaded rods 21 and 22, respectively. Each drive rod 24 and 25 is helically connected to a corresponding positioning mechanism 3. One side of the protruding plate 13 extends above the groove 12, and the scale plate 14 extends above the groove 12 towards the protruding plate 13. A gap is provided between adjacent sides of the scale plate 14 and the protruding plate 13. Each drive rod 24 has a gear 28 at its end furthest from the center of the worktable 11, which meshes with gear 23. The drive rod 24 also has a thread 26 inside. Each drive rod 25 has a gear 29 at its end furthest from the center of the worktable 11, which meshes with gear 23. The drive rod 24 also has a thread 27 inside, which has a direction opposite to that of thread 26. The diameter of gear 29 is larger than that of gear 28. Each positioning mechanism 3 includes a slider 31. The slider 31 has a threaded hole 32 that is screwed into the drive mechanism 2. The top of the slider 31 is provided with a limiting plate 33 that fits the protrusion 13 and the scale plate 14. The top of the limiting plate 33 is provided with a support block 34 that extends out of the upper surface of the worktable 11. The end of the support block 34 away from the center of the worktable 11 is provided with an anti-slip post 35. The side of the anti-slip post 35 away from the support block 34 is arc-shaped, and several anti-slip strips 36 are horizontally provided on the side of the anti-slip post 35 away from the support block 34.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fixture for hot pressing earmuffs, comprising a support mechanism (1), characterized in that: The support mechanism (1) includes a workbench (11), a drive mechanism (2) is provided at the bottom of the workbench (11), and four grooves (12) are provided at the top of the workbench (11). A positioning mechanism (3) is slidably connected in each groove (12). A convex plate (13) is provided on one side of the top of the groove (12), and a scale plate (14) is provided on the other side. The drive mechanism (2) includes a threaded rod (21), a threaded rod (22) is helically engaged above the threaded rod (21), and a gear (23) is provided at both ends of the threaded rod (21) and the threaded rod (22). Two drive rods (25) and drive rods (24) are symmetrically arranged above the threaded rods (21) and the threaded rods (22), and each drive rod (24) and drive rod (25) is helically connected to the corresponding positioning mechanism (3).

2. The fixture for hot pressing earmuffs according to claim 1, characterized in that: The convex plate (13) extends to the top of the groove (12) on one side, and the scale plate (14) extends to the top of the groove (12) on the side facing the convex plate (13), and a gap is provided between the scale plate (14) and the adjacent side of the convex plate (13).

3. The fixture for hot pressing earmuffs according to claim 1, characterized in that: Each of the drive rods (24) is provided with a gear three (28) that meshes with gear one (23) at one end away from the center of the worktable (11), and a thread one (26) is provided inside the drive rod (24).

4. The fixture for hot pressing earmuffs according to claim 3, characterized in that: Each of the drive rods 2 (25) is provided with a gear 4 (29) that meshes with gear 1 (23) at one end away from the center of the worktable (11), and the drive rod 1 (24) is provided with a thread 2 (27) that is opposite to the spiral direction of thread 1 (26). The diameter of gear 4 (29) is greater than the diameter of gear 3 (28).

5. The fixture for hot pressing earmuffs according to claim 1, characterized in that: Each of the positioning mechanisms (3) includes a slider (31), the slider (31) has a threaded hole (32) that is screwed together with the drive mechanism (2), and the top of the slider (31) is provided with a limiting plate (33) that fits the protruding plate (13) and the scale plate (14).

6. The fixture for hot pressing earmuffs according to claim 5, characterized in that: The top of the limiting plate (33) is provided with a support block (34) extending out of the upper surface of the workbench (11). The end of the support block (34) away from the center of the workbench (11) is provided with an anti-slip column (35). The side of the anti-slip column (35) away from the support block (34) is arc-shaped, and several anti-slip strips (36) are horizontally provided on the side of the anti-slip column (35) away from the support block (34).