A rope combining machine for steel wire rope production and processing

Abstract

The utility model belongs to steel wire rope technical field especially for a kind of rope combining machine for steel wire rope production and processing, including fixed base, the top fixed mounting of fixed base has the rack, the bottom fixed mounting of rack has motor, the output of motor is connected with rotating seat, the top fixed mounting of rotating seat has support rod, one end of support rod is fixedly connected with rotating rope combining disc, the surface of rotating rope combining disc is equipped with slot hole. Steel wire rope in winding process, electric push rod starting can drive polishing disc to move, after the movement adjustment of semicircular polishing disc, polishing disc can be wrapped after the steel wire rope of rope combining and handled, in the moving process of steel wire rope, the burr of steel wire rope surface will be contacted with polishing disc, and the burr on the surface of steel wire rope can be polished by polishing disc by friction, remove the burr, improve the effect of steel wire rope rope combining, facilitate the use of steel wire rope after rope combining.

Description

Technical Field

[0001] This utility model belongs to the field of wire rope technology, specifically relating to a rope-combining machine for wire rope production and processing. Background Technology

[0002] A wire rope is a helical bundle of steel wires twisted together according to certain rules, meeting specific mechanical properties and geometric dimensions. It consists of steel wires, a core, and lubricant. The process involves first twisting multiple layers of steel wires into strands, then winding a certain number of strands around the core to form a helical shape. In material handling machinery, wire ropes used for lifting, traction, tensioning, and load bearing are characterized by high strength, light weight, smooth operation, and resistance to sudden breakage, ensuring reliable performance. During use, wire ropes must withstand alternating loads, and their performance is primarily determined by the mechanical properties of the steel wires, the surface condition of the wires, and the structure of the wire rope. The steel wire material includes carbon steel or alloy steel, which is produced by cold drawing or cold rolling. During the production and processing of steel wire rope, a rope-jointing machine is required for rope joining. However, current rope-jointing machines often can only perform single rope joining processing on steel wire rope. Since steel wire rope is composed of multiple strands, the surface of the raw materials of multi-strand steel wire rope is prone to having burrs attached. Burrs can easily affect the rope joining effect and make it inconvenient to use the joined steel wire rope. Therefore, a rope joining machine for steel wire rope production and processing is needed. Utility Model Content

[0003] To address the problems mentioned in the background art, this utility model provides a rope-jointing machine for steel wire rope production and processing. It solves the problem that current rope-jointing machines can only perform single rope-jointing processing on steel wire ropes. Since steel wire ropes are composed of multiple strands, the surface of the raw materials of multi-strand steel wire ropes is prone to have burrs, which can affect the rope-jointing effect and make it inconvenient to use the joined steel wire ropes.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a rope-forming machine for steel wire rope production and processing, comprising a fixed base, a frame fixedly mounted on the top of the fixed base, a motor fixedly mounted on the bottom of the frame, a rotating seat connected to the output end of the motor, a support rod fixedly mounted on the top of the rotating seat, a rotating rope-forming disc fixedly connected to one end of the support rod, slots formed on the surface of the rotating rope-forming disc, a spool shell fixedly mounted on the bottom of the rotating rope-forming disc, a spool rotatably connected to the inner wall of the spool shell, a steel wire rope disposed on the surface of the spool, and the surface of the rotating rope-forming disc... A connecting rod is fixedly installed on the surface of the base. A rope-gathering block is fixedly connected to one end of the connecting rod. A fixing block is fixedly installed on the top of the rope-gathering block. Both the rope-gathering block and the fixing block have rope-gathering holes on their surfaces. A bracket is bolted to the upper surface of the fixed base. A wire hole is opened on the surface of the bracket. L-shaped support blocks are provided on both sides of the top of the bracket. A servo motor is fixedly installed on one side of the L-shaped support block. A take-up roller is connected to the output end of the servo motor. A connecting plate is fixedly installed on the surface of the bracket. An electric push rod is fixedly installed on one side of the connecting plate. A grinding disc is fixedly connected to one end of the electric push rod.

[0005] Preferably, the motor is connected to the rotating base via a frame, and the rotating base is located above the frame.

[0006] Preferably, the surface of the L-shaped support block is provided with screws, and the L-shaped support block is connected to the bracket by the screws.

[0007] Preferably, the surface of the take-up roller is provided with a limit block.

[0008] Preferably, the number of grinding discs is two, and the grinding discs are semi-circular arc-shaped.

[0009] Preferably, two warning lights are fixedly installed on the surface of the connecting plate.

[0010] Preferably, mounting plates are fixedly installed on both sides of the fixed base, and mounting grooves are formed on the surface of the mounting plates.

[0011] Compared with the prior art, the beneficial effects of this utility model are: During the winding process of the wire rope, the electric push rod can drive the grinding disc to move. After the semi-circular grinding disc is moved and adjusted, it can wrap the wire rope after it is wound together. During the movement of the wire rope, the excess burrs on the surface of the wire rope will come into contact with the grinding disc. The grinding disc can grind the burrs on the surface of the wire rope through friction, remove the burrs, improve the winding effect of the wire rope, and make the wound wire rope easier to use. Attached Figure Description

[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the bracket of this utility model; Figure 3 This is a three-dimensional structural diagram of the rotating rope-jointing disc of this utility model; Figure 4 This is a second three-dimensional structural diagram of the rotating rope-jointing disc of this utility model.

[0013] In the diagram: 1. Fixed base; 2. Frame; 3. Motor; 4. Rotating seat; 5. Support rod; 6. Rotating rope-gathering disc; 7. Slot; 8. Spool shell; 9. Spool; 10. Wire rope; 11. Connecting rod; 12. Rope-gathering block; 13. Fixing block; 14. Rope-gathering hole; 15. Bracket; 16. Wire hole; 17. L-shaped support block; 18. Servo motor; 19. Take-up roller; 20. Connecting plate; 21. Electric push rod; 22. Grinding disc; 23. Warning light; 24. Mounting plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4This utility model provides the following technical solution: A rope-forming machine for steel wire rope production and processing includes a fixed base 1, a frame 2 fixedly installed on the top of the fixed base 1, a motor 3 fixedly installed on the bottom of the frame 2, a rotating seat 4 connected to the output end of the motor 3, a support rod 5 fixedly installed on the top of the rotating seat 4, a rotating rope-forming disc 6 fixedly connected to one end of the support rod 5, a slot 7 opened on the surface of the rotating rope-forming disc 6, a wire spool shell 8 fixedly installed on the bottom of the rotating rope-forming disc 6, a wire spool 9 rotatably connected to the inner wall of the wire spool shell 8, a steel wire rope 10 disposed on the surface of the wire spool 9, and a connecting rod 11 fixedly installed on the surface of the rotating rope-forming disc 6. One end of the 11 is fixedly connected to a rope-gathering block 12, and a fixing block 13 is fixedly installed on the top of the rope-gathering block 12. Both the rope-gathering block 12 and the fixing block 13 have rope-gathering holes 14 on their surfaces. A bracket 15 is bolted to the upper surface of the fixed base 1. A wire hole 16 is opened on the surface of the bracket 15. L-shaped support blocks 17 are provided on both sides of the top of the bracket 15. A servo motor 18 is fixedly installed on one side of the L-shaped support block 17. A take-up roller 19 is connected to the output end of the servo motor 18. A connecting plate 20 is fixedly installed on the surface of the bracket 15. An electric push rod 21 is fixedly installed on one side of the connecting plate 20. A grinding disc 22 is fixedly connected to one end of the electric push rod 21.

[0016] One end of the wire rope 10 on the spool 9 is passed through the slot 7, then through the rope-jointing hole 14 and the wire hole 16, and wound onto the surface of the take-up roller 19. After the servo motor 18 is started, it can drive the take-up roller 19 to rotate. During the rotation of the take-up roller 19, the wire rope can be wound up. During the winding process, the motor 3 starts and drives the rotating seat 4 and the rotating rope-jointing disc 6 to rotate. During the rotation of the rotating rope-jointing disc 6, the rotating rope-jointing disc 6 can twist the multiple strands of wire rope. Since the multiple strands of wire rope 10 pass through the rope-jointing hole 14, the rope-jointing hole 14 can squeeze the multiple strands of wire rope 10, so that the wire rope 10 achieves the rope-jointing effect. The wire rope 10 after rope-jointing processing... The winding process continues. During the winding of the wire rope 10, the electric push rod 21 is activated, which drives the grinding disc 22 to move. After the semi-circular grinding disc 22 is moved and adjusted, it can wrap the wire rope 10 after it is coiled. During the movement of the wire rope 10, the excess burrs on the surface of the wire rope 10 will come into contact with the grinding disc 22. The grinding disc 22 can grind the burrs on the surface of the wire rope 10 through friction, remove the burrs, improve the coiling effect of the wire rope 10, and facilitate the use of the coiled wire rope 10. All electrical equipment in this device is powered by an external power source. The motor, electric push rod, etc. of this utility model are all controlled by a PLC automatic control system.

[0017] In one aspect of this embodiment, the L-shaped support block 17 can be removed from the bracket 15 by loosening the screws on the L-shaped support block 17, and conversely, the L-shaped support block 17 can be installed on the bracket 15 by using screws.

[0018] In one aspect of this embodiment, after the motor 3 is started, the motor 3 can drive the rotating seat 4 on the frame 2 to rotate, and twist the multi-strand steel wire rope 10 so that the multi-strand steel wire rope 10 can be processed into ropes.

[0019] In one aspect of this embodiment, after the two semi-circular grinding discs 22 are moved and adjusted, the grinding discs 22 can wrap the wire rope 10 after it is roped together, and can grind the wire rope 10 after it is roped together by friction, thereby removing the burrs on the surface of the wire rope 10.

[0020] In one aspect of this embodiment, the limiting block on the surface of the winding roller 19 is used to limit the winding of the wire rope 10, preventing the wire rope 10 after being combined from becoming misaligned during the winding process.

[0021] In one aspect of this embodiment, the mounting plate 24 can be fixed to the ground via the mounting slot, thereby installing and fixing the mounting base 1.

[0022] In one aspect of this embodiment, two warning lights 23 are used to warn and remind the surrounding area where the rope-making machine is used, so as to prevent workers from approaching the rope-making machine while it is in operation.

[0023] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A rope-forming machine for steel wire rope production and processing, comprising a fixed base (1), characterized in that: A frame (2) is fixedly installed on the top of the fixed base (1), a motor (3) is fixedly installed on the bottom of the frame (2), a rotating seat (4) is connected to the output end of the motor (3), a support rod (5) is fixedly installed on the top of the rotating seat (4), a rotating rope-gathering disc (6) is fixedly connected to one end of the support rod (5), a slot (7) is opened on the surface of the rotating rope-gathering disc (6), a spool shell (8) is fixedly installed on the bottom of the rotating rope-gathering disc (6), a spool (9) is rotatably connected to the inner wall of the spool shell (8), a wire rope (10) is provided on the surface of the spool (9), a connecting rod (11) is fixedly installed on the surface of the rotating rope-gathering disc (6), and a rope-gathering block (12) is fixedly connected to one end of the connecting rod (11). A fixing block (13) is fixedly installed on the top of the rope-binding block (12). Both the rope-binding block (12) and the fixing block (13) have rope-binding holes (14) on their surfaces. A bracket (15) is bolted to the upper surface of the fixed base (1). A wire hole (16) is opened on the surface of the bracket (15). L-shaped support blocks (17) are provided on both sides of the top of the bracket (15). A servo motor (18) is fixedly installed on one side of the L-shaped support block (17). A take-up roller (19) is connected to the output end of the servo motor (18). A connecting plate (20) is fixedly installed on the surface of the bracket (15). An electric push rod (21) is fixedly installed on one side of the connecting plate (20). A grinding disc (22) is fixedly connected to one end of the electric push rod (21).

2. A rope-forming machine for steel wire rope production and processing according to claim 1, characterized in that: The motor (3) is connected to the rotating seat (4) via the frame (2), and the rotating seat (4) is located above the frame (2).

3. A rope-forming machine for steel wire rope production and processing according to claim 1, characterized in that: The surface of the L-shaped support block (17) is provided with screws, and the L-shaped support block (17) is connected to the bracket (15) by screws.

4. A rope-forming machine for steel wire rope production and processing according to claim 1, characterized in that: Limiting blocks are provided on the surface of the take-up roller (19).

5. A rope-forming machine for steel wire rope production and processing according to claim 1, characterized in that: The number of the grinding discs (22) is two, and the grinding discs (22) are semi-circular arc-shaped.

6. A rope-forming machine for steel wire rope production and processing according to claim 1, characterized in that: The surface of the connecting plate (20) is fixedly equipped with two warning lights (23).

7. A rope-forming machine for steel wire rope production and processing according to claim 1, characterized in that: Mounting plates (24) are fixedly installed on both sides of the fixed base (1), and mounting grooves are provided on the surface of the mounting plates (24).

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