High performance special purpose LED light source

By introducing an aluminum heat-conducting plate and a copper serpentine heat-conducting pipe into the LED light source, and utilizing low-temperature liquid circulation for rapid heat dissipation, the problems of chip bonding layer cracking and gold wire breakage caused by insufficient thermal conductivity in the existing technology are solved, thereby improving the stability and lifespan of the light source.

CN224534226UActive Publication Date: 2026-07-21HANGZHOU OUBANG LIGHTING ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU OUBANG LIGHTING ELECTRIC CO LTD
Filing Date
2025-10-23
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

When existing LED light sources operate at high temperatures and high current densities, the limited thermal conductivity of the metal or ceramic substrates leads to cracking of the chip bonding layer, breakage of gold wires, and a shortened lifespan of the light source.

Method used

The heat dissipation mechanism uses an aluminum heat-conducting plate and a copper serpentine heat pipe. It achieves rapid heat dissipation through low-temperature liquid circulation. The heat-conducting plate absorbs the heat from the LED core and conducts it to the U-shaped heat-conducting sheet, which in turn removes the heat.

Benefits of technology

It achieves stability and extended lifespan of LED light sources under high temperature and high current density environments, and has good heat dissipation performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high performance special purpose LED light source, include: lamp stand, the bottom wall of lamp stand is fixedly installed with circuit board, the bottom wall of circuit board is fixedly installed with a plurality of even distribution's LED lampwick, the bottom wall of lamp stand is fixedly installed with lamp shade, be provided with heat dissipation mechanism on the lamp stand, heat dissipation mechanism includes heat dissipation cover and heat conduction board, heat dissipation cover fixed mounting is in the top wall of lamp stand, fixedly installed with serpentine heat conduction pipe in heat dissipation cover, the bottom wall of lamp stand is seted up with mounting groove, heat conduction board fixed mounting is in mounting groove, the top wall of heat conduction board is fixedly welded with multiple group U type heat conduction piece, multiple group U type heat conduction piece all fixedly bonded on the outer wall of serpentine heat conduction pipe. The utility model discloses convenient for LED light source can carry out quick heat dissipation when using, guarantees the use stability and service life of LED light source, makes LED when using in special environment have better heat dissipation performance.
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Description

Technical Field

[0001] This utility model relates to the field of LED light source technology, specifically a high-performance LED light source for special purposes. Background Technology

[0002] In specialized lighting applications (such as UV curing and plant lighting), LED light sources need to operate at high temperatures and high current densities for extended periods, emitting light of specific wavelengths. Existing technologies for such LED light sources typically suffer from the following technical drawbacks: traditional metal substrates (such as aluminum substrates) or ceramic substrates have limited thermal conductivity, and their thermal expansion coefficients do not match those of the LED chip. Prolonged high-temperature operation can easily lead to cracking of the chip's solder layer and breakage of gold wires, significantly shortening the lifespan of the light source. To address these issues, we propose a high-performance LED light source for specialized applications. Utility Model Content

[0003] The purpose of this invention is to provide a high-performance LED light source for special purposes to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-performance special-purpose LED light source, comprising: A lamp holder has a circuit board fixedly mounted on its bottom wall, and multiple evenly distributed LED chips fixedly mounted on the bottom wall of the circuit board. A lamp cover is fixedly mounted on the bottom wall of the lamp holder, covering the circuit board and the multiple LED chips. The lamp holder is equipped with a heat dissipation mechanism, which includes a heat dissipation shroud and a heat-conducting plate. The heat dissipation shroud is fixedly mounted on the top wall of the lamp holder, and a serpentine heat-conducting pipe is fixedly mounted inside the heat dissipation shroud. The bottom wall of the lamp holder has a mounting groove adapted to the heat-conducting plate, and the heat-conducting plate is fixedly mounted in the mounting groove. The bottom wall of the heat-conducting plate is in contact with the top wall of the circuit board. Multiple sets of U-shaped heat-conducting sheets are fixedly welded to the top wall of the heat-conducting plate, and the multiple sets of U-shaped heat-conducting sheets are fixedly bonded to the outer wall of the serpentine heat-conducting pipe.

[0005] Preferably, both ends of the serpentine heat pipe are fixedly welded with connecting pipes, and threaded quick connectors are fixedly welded to both connecting pipes.

[0006] Preferably, a connecting column is fixedly welded to the top wall of the heat sink, and a mounting base is fixedly welded to the top of the connecting column. The mounting base has multiple annularly distributed mounting holes.

[0007] Preferably, both the heat-conducting plate and the U-shaped heat-conducting sheet are made of aluminum.

[0008] Preferably, the serpentine heat pipe is made of copper.

[0009] Compared with the prior art, the beneficial effects of this utility model are: In use, the threaded quick-connect fittings at both ends of the serpentine heat pipe are connected to an external cold liquid circulation and delivery device, allowing the cryogenic liquid to circulate within the serpentine heat pipe. The heat-conducting plates absorb the heat generated by the circuit board and LED chip, and transfer the heat to multiple U-shaped heat-conducting plates. As the cryogenic liquid flows through the serpentine heat pipe, it carries away the heat from the U-shaped heat-conducting plates, facilitating rapid heat dissipation of the LED light source during use. This ensures the stability and lifespan of the LED light source, giving it better heat dissipation performance when used in special environments. Attached Figure Description

[0010] Fig. 1 This is a three-dimensional structural diagram of a high-performance special-purpose LED light source proposed in this utility model; Fig. 2 This is a cross-sectional front view of the overall structure of a high-performance special-purpose LED light source proposed in this utility model; Fig. 3 This is a three-dimensional structural diagram of the connection between the serpentine heat pipe and the U-shaped heat-conducting sheet in a high-performance special-purpose LED light source proposed in this utility model.

[0011] In the diagram: 1. Lamp holder; 2. Circuit board; 3. LED chip; 4. Lamp cover; 5. Heat dissipation mechanism; 6. Heat sink cover; 7. Serpentine heat pipe; 8. Heat conduction plate; 9. Mounting groove; 10. U-shaped heat conduction sheet; 11. Connecting pipe; 12. Threaded quick connector; 13. Connecting post; 14. Mounting base; 15. Mounting hole. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0013] Please see Figs. 1-3 This utility model provides a technical solution: a high-performance special-purpose LED light source, comprising: A lamp holder 1 has a circuit board 2 fixedly mounted on its bottom wall. Multiple evenly distributed LED chips 3 are fixedly mounted on the bottom wall of the circuit board 2. A lampshade 4 is fixedly mounted on the bottom wall of the lamp holder 1, covering the circuit board 2 and the multiple LED chips 3. A heat dissipation mechanism 5 is provided on the lamp holder 1, comprising a heat dissipation cover 6 and a heat-conducting plate 8. The heat dissipation cover 6 is fixedly mounted on the top wall of the lamp holder 1, and a serpentine heat-conducting pipe 7 is fixedly mounted inside the heat dissipation cover 6. A mounting groove 9 adapted to the heat-conducting plate 8 is formed on the bottom wall of the lamp holder 1, and the heat-conducting plate 8 is fixedly mounted in the mounting groove 9. The bottom wall of the heat-conducting plate 8 is in contact with the top wall of the circuit board 2. Multiple sets of U-shaped heat-conducting sheets 10 are fixedly welded to the top wall of the heat-conducting plate 8, and all sets of U-shaped heat-conducting sheets 10 are fixedly bonded to the outer wall of the serpentine heat-conducting pipe 7.

[0014] Both ends of the serpentine heat pipe 7 are fixedly welded with connecting pipes 11, and both connecting pipes 11 are fixedly welded with threaded quick connectors 12, which facilitates the quick connection of the serpentine heat pipe 7 to the external cold liquid circulation and conveying equipment.

[0015] A connecting column 13 is fixedly welded to the top wall of the heat sink 6, and a mounting base 14 is fixedly welded to the top of the connecting column 13. The mounting base 14 has multiple annularly distributed mounting holes 15 to facilitate the installation of LED light sources.

[0016] Both the heat-conducting plate 8 and the U-shaped heat-conducting sheet 10 are made of aluminum, which has excellent thermal conductivity and is inexpensive.

[0017] The serpentine heat pipe 7 is made of copper, which has excellent thermal conductivity and good corrosion resistance.

[0018] Working principle: In use, the threaded quick connectors 12 at both ends of the serpentine heat pipe 7 are connected to an external cold liquid circulation conveying device, allowing the cryogenic liquid to circulate in the serpentine heat pipe 7. The heat-conducting plate 8 absorbs the heat generated by the circuit board 2 and the LED chip 3 and conducts the heat to multiple U-shaped heat-conducting plates 10. As the cryogenic liquid flows through the serpentine heat pipe 7, it can carry away the heat from the U-shaped heat-conducting plates 10, facilitating rapid heat dissipation of the LED light source during use, ensuring the stability and lifespan of the LED light source, and giving the LED better heat dissipation performance when used in special environments.

[0019] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-performance LED light source for special purposes, characterized in that, include: A lamp holder (1) has a circuit board (2) fixedly mounted on its bottom wall. Multiple evenly distributed LED chips (3) are fixedly mounted on the bottom wall of the circuit board (2). A lampshade (4) is fixedly mounted on the bottom wall of the lamp holder (1), covering the circuit board (2) and the multiple LED chips (3). A heat dissipation mechanism (5) is provided on the lamp holder (1). The heat dissipation mechanism (5) includes a heat sink (6) and a heat-conducting plate (8). The heat sink (6) is fixedly mounted on... On the top wall of the lamp holder (1), a serpentine heat pipe (7) is fixedly installed inside the heat dissipation cover (6). The bottom wall of the lamp holder (1) is provided with an installation groove (9) that is compatible with the heat conduction plate (8). The heat conduction plate (8) is fixedly installed in the installation groove (9). The bottom wall of the heat conduction plate (8) is attached to the top wall of the circuit board (2). Multiple sets of U-shaped heat conduction sheets (10) are fixedly welded on the top wall of the heat conduction plate (8). The multiple sets of U-shaped heat conduction sheets (10) are all fixedly bonded to the outer wall of the serpentine heat conduction pipe (7).

2. The high-performance special-purpose LED light source according to claim 1, characterized in that: Both ends of the serpentine heat pipe (7) are fixedly welded with connecting pipes (11), and both connecting pipes (11) are fixedly welded with threaded quick connectors (12).

3. The high-performance special-purpose LED light source according to claim 1, characterized in that: A connecting column (13) is fixedly welded to the top wall of the heat sink (6), and a mounting base (14) is fixedly welded to the top of the connecting column (13). The mounting base (14) has multiple annularly distributed mounting holes (15).

4. The high-performance special-purpose LED light source according to claim 1, characterized in that: Both the heat-conducting plate (8) and the U-shaped heat-conducting sheet (10) are made of aluminum.

5. A high-performance special-purpose LED light source according to claim 1, characterized in that: The serpentine heat pipe (7) is made of copper.