Industrial cleaning tank with built-in settling tank
By integrating the sedimentation tank and cleaning space into a self-contained settling pool design, the problems of solid particle blockage and personnel fatigue are solved, achieving efficient solid-liquid separation and operational comfort, and improving the environmental friendliness and safety of the cleaning equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINAN OPTICAL MICRO SEMICON TECH CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-24
AI Technical Summary
In the fields of semiconductor and photovoltaic precision manufacturing, existing industrial cleaning equipment poses environmental risks and human-machine interface defects. Solid particles can easily clog drain outlets, pollute groundwater, and fixed operating tables can lead to labor injuries.
Design an industrial cleaning tank with a built-in sedimentation tank, integrating the sedimentation tank and cleaning space. It adopts a load-bearing filter plate structure, sets multiple drainage holes and a sloping structure, and combines universal wheels and a transparent observation window to achieve solid-liquid separation and convenient operation.
It enables real-time solid-liquid separation of wastewater, reduces liquid splashing pollution, improves operational comfort, enhances equipment flexibility and safety, and reduces maintenance costs.
Smart Images

Figure CN224542534U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of industrial cleaning equipment, specifically an industrial cleaning tank with a built-in settling tank. Background Technology
[0002] In the precision manufacturing fields of semiconductors and photovoltaics, the cleaning of quartz products and tooling faces the following problems: First, environmental risks. Existing water tanks directly discharge wastewater containing solid particles during cleaning operations. The solid particles that are washed away can easily clog pipe drains or pollute groundwater. Second, human-machine defects. Fixed operating tables require workers to bend over when cleaning heavy workpieces, leading to labor injuries. Utility Model Content
[0003] The purpose of this invention is to provide an industrial cleaning tank with a built-in sedimentation tank, which improves operational comfort through an integrated vertical layout of cleaning and sedimentation and the installation of a load-bearing filter plate structure.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an industrial cleaning tank with a built-in settling tank, comprising:
[0005] The tank has a cleaning space inside, the top edge of which is an outward sloping surface, and the bottom of the tank has a drain hole.
[0006] A load-bearing filter plate is detachably mounted in the cleaning space for placing the workpiece to be cleaned;
[0007] A sedimentation tank is located below the tank body and connected to a drain hole via a pipe. A settling space is provided inside the sedimentation tank, and a drain outlet is provided on one side of the settling space.
[0008] The casters are installed at the bottom of the sedimentation tank.
[0009] By integrating a sedimentation tank and a cleaning space, wastewater can be separated into solid and liquid components in real time. The upper part is used for cleaning, while the lower part is used for sedimentation. When the sedimentation tank is full, it can be replaced simply to facilitate maintenance and improve efficiency. The inclined surface reduces liquid splashing and pollution, and the casters make it easy to move the entire equipment, significantly improving the flexibility of the working space.
[0010] In a further technical solution, a settling platform is provided in the cleaning space, and the load-bearing filter plate is placed on the settling platform.
[0011] The recessed platform structure provides a stable support platform, preventing the workpiece from falling off due to filter plate displacement, while also simplifying the installation and disassembly process.
[0012] In a further technical solution, three drainage holes are provided, arranged in a straight line along the length of the cleaning space on the bottom wall of the cleaning space.
[0013] The three holes avoid the risk of clogging associated with traditional single-hole drainage, and ensure even drainage to reduce residue at the bottom of the tank.
[0014] In a further technical solution, the bottom of the settling space is a sloping structure that converges from top to bottom, with a slag discharge port at the bottom convergence end.
[0015] The slope guides the sediment to automatically collect at the slag discharge port, and with the help of the sealing cover, the slag is discharged.
[0016] In a further technical solution, the drainage outlet is 1-3 cm higher than the bottom wall of the settling space.
[0017] This creates a settling and stratifying zone, ensuring that only the upper clear liquid is discharged, preventing sediment from entering the drainage system with the water flow.
[0018] A further technical solution is that the inner wall of the cleaning space is provided with several support plates arranged sequentially along the height direction, and four support plates of the same height are provided, respectively located on the four side walls of the cleaning space. The support plates can be rotated and folded into the side walls of the cleaning space, thereby adjusting the placement height of the load-bearing filter plate.
[0019] It solves the problem of bending over when operating for people of different heights, and the foldable storage design avoids taking up cleaning space.
[0020] A further technical solution is that the surface of the load-bearing filter plate is provided with several evenly distributed holes of 5 to 10 mm, and the edge of the load-bearing filter plate is provided with a retaining edge extending upwards by 1 to 2 cm.
[0021] On the one hand, it strengthens the structural strength; on the other hand, the edge guards prevent solid particles adhering to the cleaning fluid from overflowing from the side into the mating surface between the load-bearing filter plate and the settling platform, which would cause the load-bearing filter plate to become unstable.
[0022] A further technical solution is to provide a brake device for the omnidirectional wheel.
[0023] Enhance equipment stability and prevent safety accidents caused by accidental movement during the cleaning process.
[0024] A further technical solution is that the sedimentation tank is equipped with a transparent observation window and marked with scale lines to observe the amount of solid waste in the sedimentation space.
[0025] Visual monitoring of sediment accumulation, with precise scale markings indicating cleaning cycles, reduces maintenance costs.
[0026] A further technical solution is to provide an openable and closable sealing cover at the slag discharge port for discharging solid particles.
[0027] In summary, this utility model offers the following advantages: the sloping top of the tank significantly reduces liquid splashing and contamination, improving operational cleanliness; the integration of the sedimentation tank and the cleaning space enables immediate and efficient solid-liquid separation, with sediment automatically collecting at the discharge port under the bottom sloping structure for easy cleaning; three evenly distributed drainage holes prevent single-hole clogging; the foldable support plate flexibly adjusts the height of the load-bearing filter plate, solving the problem of bending over for personnel of different heights; the design of the drain outlet being 1-3 cm higher than the bottom wall of the sedimentation space ensures that only the upper layer of clear liquid is discharged; the holes and baffles of the load-bearing filter plate enhance stability and prevent particle overflow; the casters with brakes ensure the flexibility of equipment movement and operational safety; the transparent observation window with scale lines enables visual monitoring of sediment volume, accurately indicating maintenance cycles. Overall, it facilitates cleaning operations, improves cleaning efficiency, and reduces maintenance costs. Attached Figure Description
[0028] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0029] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0030] Figure 2 This is a three-dimensional structural diagram of the tank body of this utility model;
[0031] Figure 3 This is a three-dimensional structural diagram of the sedimentation tank of this utility model;
[0032] In the diagram: 1. Tank body; 2. Load-bearing filter plate; 3. Sedimentation tank; 11. Cleaning space; 12. Drain hole; 13. Settling platform; 14. Inclined surface; 31. Settling space; 32. Drain outlet. Detailed Implementation
[0033] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.
[0034] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0035] Furthermore, it should be understood in the description of this utility model that the terms "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0036] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0037] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0038] like Figures 1-3 As shown, a tank 1 is provided, and a cleaning space 11 is provided inside the tank 1. The top edge of the cleaning space 11 is an outwardly inclined slope 14, and a drain hole 12 is provided at the bottom of the tank 1.
[0039] The load-bearing filter plate 2 is detachably mounted in the cleaning space 11 and is used to place the workpiece to be cleaned.
[0040] A sedimentation tank 3 is located below the tank body 1 and connected to a drain hole 12 via a pipe. A sedimentation space 31 is provided inside the sedimentation tank 3, and a drain outlet 32 is provided on one side of the sedimentation space 31.
[0041] Casters (not shown) are installed at the bottom of sedimentation tank 3.
[0042] By integrating the sedimentation tank 3 and the cleaning space 11, the wastewater can be separated into solid and liquid in real time. The upper part is cleaned and the lower part is settled. When the sedimentation tank 3 is full, it can be replaced simply, which is convenient for maintenance and improves efficiency. The inclined surface 14 reduces liquid splashing and pollution, and the casters make it easy to move the whole equipment, which significantly improves the flexibility of the working space.
[0043] In one embodiment, a settling platform 13 is provided in the cleaning space 11, and the load-bearing filter plate 2 is placed on the settling platform 13.
[0044] The recessed platform structure provides a stable support platform, preventing the workpiece from falling off due to filter plate displacement, while also simplifying the installation and disassembly process.
[0045] In one embodiment, three drain holes 12 are provided, arranged in a straight line along the length of the cleaning space 11 on the bottom wall of the cleaning space 11.
[0046] The three holes avoid the risk of clogging associated with traditional single-hole drainage, and ensure even drainage to reduce residue at the bottom of the tank.
[0047] In one embodiment, the bottom of the settling space 31 is a sloping structure that converges from top to bottom, and a slag discharge port is provided at the bottom converged end.
[0048] The slope guides the sediment to automatically collect at the slag discharge port (not shown), and with the help of the sealing cover, the slag is discharged.
[0049] In one embodiment, the drain outlet 32 is 1 to 3 centimeters above the bottom wall of the settling space 31.
[0050] This creates a settling and stratifying zone, ensuring that only the upper clear liquid is discharged, preventing sediment from entering the drainage system with the water flow.
[0051] In one embodiment, the inner wall of the cleaning space 11 is provided with a plurality of support plates arranged sequentially along the height direction. Four support plates of the same height are provided and are located on the four side walls of the cleaning space 11 respectively. The support plates can be rotated and folded into the side walls of the cleaning space 11, thereby adjusting the placement height of the load-bearing filter plate.
[0052] It solves the problem of bending over when operating for people of different heights, and the foldable storage design avoids taking up cleaning space.
[0053] In one embodiment, the surface of the load-bearing filter plate 2 is provided with a plurality of evenly distributed holes of 5 to 10 mm, and the edge of the load-bearing filter plate 2 is provided with a retaining edge (not shown) extending upwards by 1 to 2 cm.
[0054] On the one hand, it strengthens the structural strength; on the other hand, the edge guards prevent the solid particles adhering to the cleaning fluid from overflowing from the side into the mating surface between the load-bearing filter plate 2 and the settling platform, which would cause the load-bearing filter plate 2 to become unstable.
[0055] In one embodiment, the caster wheel (not shown) is equipped with a braking device (not shown).
[0056] Enhance equipment stability and prevent safety accidents caused by accidental movement during the cleaning process.
[0057] In one embodiment, the sedimentation tank 3 is provided with a transparent observation window (not shown) and marked with scale lines (not shown) to observe the amount of solid waste in the sedimentation space 31.
[0058] Visual monitoring of sediment accumulation, with precise scale markings indicating cleaning cycles, reduces maintenance costs.
[0059] In one embodiment, the slag discharge port is provided with an openable and closable sealing cover for discharging solid particles.
[0060] Place the load-bearing filter plate 2 on the settling platform 13, and then place one or more parts that need to be cleaned on the load-bearing filter plate 2 for cleaning. The cleaning fluid will wash away the solid particles on the parts being cleaned, and fall through the holes in the load-bearing filter plate 2 to the bottom of the cleaning space 11. It will then enter the sedimentation tank 3 through the drain hole 12. After sedimentation in the sedimentation tank 3, the solid particles will settle in the lower layer of the sedimentation space 31. The upper layer of clear liquid will be discharged through the drain outlet 32. Observe through the observation window whether the accumulation of solid particles in the lower layer has reached the scale line. If it has, replace the sedimentation tank 3, pour out the solid particles in the lower layer, and open the slag discharge port for cleaning.
[0061] For any parts not mentioned in this utility model, existing technologies can be used or referenced.
[0062] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.
[0063] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.
Claims
1. An industrial cleaning tank with a built-in settling tank, characterized in that, include: The tank (1) has a cleaning space (11) inside, the top edge of the cleaning space (11) is an outwardly inclined slope (14), and the bottom of the tank (1) is provided with a drain hole (12). The load-bearing filter plate (2) is detachably mounted in the cleaning space (11) for placing the workpiece to be cleaned; A sedimentation tank (3) is located below the tank body (1) and connected to a drain hole (12) via a pipe. A sedimentation space (31) is provided inside the sedimentation tank (3), and a drain outlet (32) is provided on one side of the sedimentation space (31). The casters are installed at the bottom of the sedimentation tank (3).
2. The industrial cleaning tank with a built-in settling tank according to claim 1, characterized in that, The cleaning space (11) is provided with a settling platform (13), and the load-bearing filter plate (2) is placed on the settling platform (13).
3. An industrial cleaning tank with a built-in settling tank according to claim 1, characterized in that, The drain hole (12) is provided in three parts, arranged in a straight line along the length of the cleaning space (11) on the bottom wall of the cleaning space (11).
4. An industrial cleaning tank with a built-in settling tank according to claim 1, characterized in that, The bottom of the settling space (31) is a sloping structure, which is converging from top to bottom, and a slag discharge port is provided at the bottom converging end.
5. An industrial cleaning tank with a built-in settling tank according to claim 1, characterized in that, The drain outlet (32) is 1-3 cm higher than the bottom wall of the settling space (31).
6. An industrial cleaning tank with a built-in settling tank according to claim 1, characterized in that, The inner wall of the cleaning space (11) is provided with several support plates arranged sequentially along the height direction. There are four support plates at the same height, located on the four side walls of the cleaning space (11). The support plates can be rotated and folded into the side walls of the cleaning space (11) to adjust the placement height of the load-bearing filter plate.
7. An industrial cleaning tank with a built-in settling tank according to claim 1, characterized in that, The surface of the load-bearing filter plate (2) is provided with several evenly distributed holes of 5 to 10 mm, and the edge of the load-bearing filter plate (2) is provided with a retaining edge extending upward by 1 to 2 cm.
8. An industrial cleaning tank with a built-in settling tank according to claim 1, characterized in that, The omnidirectional wheel is equipped with a brake device.
9. An industrial cleaning tank with a built-in settling tank according to claim 1, characterized in that, The sedimentation tank (3) is equipped with a transparent observation window and marked with scale lines to observe the amount of solid waste in the sedimentation space (31).
10. An industrial cleaning tank with a built-in settling tank according to claim 4, characterized in that, The slag discharge port is equipped with an openable and closable sealing cover.