Accelerating mechanism housing four-axis clamp

Abstract

The utility model discloses a kind of acceleration mechanism shell four-axis clamps, belong to shell four-axis clamps technical field, this kind of acceleration mechanism shell four-axis clamps includes bottom plate, workbench is installed on the bottom plate upper end, workpiece first clamping mechanism and workpiece second clamping mechanism are installed on the workbench upper end, the workpiece first clamping mechanism includes hydraulic cylinder, the hydraulic cylinder is installed on the workbench upper end, the hydraulic cylinder output end is hinged with pressure block, the hydraulic cylinder upper end is installed with stabilizing block. The device can be respectively clamped and positioned to the positive and negative sides of complex shape acceleration mechanism shell body by workpiece first clamping mechanism and workpiece second clamping mechanism, and multiple faces are processed, clamping effect is better, reduce the situation that vibration occurs when processing, so that processing effect is enhanced, and two groups of workpieces can be simultaneously processed, so that work efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of four-axis clamps for housings, and more specifically, to a four-axis clamp for the housing of an acceleration mechanism. Background Technology

[0002] In the field of mechanical manufacturing, the machining accuracy and efficiency of the accelerator mechanism housing are crucial to the overall performance of the equipment. The accelerator mechanism housing has a relatively complex structure, and clamping is required during machining. Existing accelerator mechanism housing fixtures have certain shortcomings. They struggle to accurately position and clamp both sides of the housing separately, resulting in mediocre clamping performance. During machining, workpiece loosening and positional shifts may occur, potentially affecting machining accuracy, reducing yield, lowering work efficiency, and even causing vibration and other issues that degrade the surface finish. Improving these issues has become a pressing problem for those skilled in the art. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides a four-axis clamp for the housing of an acceleration mechanism, which aims to improve the existing clamps for the acceleration mechanism housing, which are difficult to accurately position and clamp the front and back sides of the housing separately, have a relatively poor clamping effect, and may cause the workpiece to loosen or shift during the processing, which may affect the processing accuracy, reduce the yield, reduce the work efficiency, and may also cause vibration and other phenomena, which reduce the quality of the processed surface.

[0004] This utility model is implemented as follows: a four-axis clamping fixture for an acceleration mechanism housing includes a base plate, a worktable is mounted on the upper end of the base plate, and a first workpiece clamping mechanism and a second workpiece clamping mechanism are mounted on the upper end of the worktable.

[0005] In a preferred embodiment of this utility model, the first workpiece clamping mechanism includes a hydraulic cylinder, which is mounted on the upper end of the worktable. A clamping block is hinged to the output end of the hydraulic cylinder, and a stabilizing block is mounted on the upper end of the hydraulic cylinder. A connecting plate is hinged to one side of the clamping block, and one side of the bottom end of the connecting plate is hinged to one side of the stabilizing block. A second hydraulic cylinder and a support rod are mounted on the upper end of the worktable. A pressing block is mounted on the output end of the second hydraulic cylinder, and a limit block is provided on the upper end of the support rod.

[0006] In the preferred embodiment of this utility model, multiple sets of hydraulic cylinders and support rods are provided. The upper end of the support rod is arc-shaped. When processing the back of the acceleration mechanism housing, the acceleration mechanism housing is placed on multiple sets of support rods. Multiple sets of limiting blocks are used to initially position the acceleration mechanism housing. The hydraulic cylinder drives the clamping block to move, so that the clamping block presses against the upper end of the acceleration mechanism housing, constraining and positioning the acceleration mechanism housing from the longitudinal Z-axis direction. The second hydraulic cylinder drives the abutment block to move, strengthening the clamping effect of the acceleration mechanism housing from the lateral direction. The acceleration mechanism housing is then processed in conjunction with a milling cutter. To enhance the supporting effect of the support rod, the upper end of the support rod is arc-shaped.

[0007] In a preferred embodiment of this utility model, a clearance groove is provided on the upper end of the worktable, a positioning block is installed inside the clearance groove, an installation rod is installed on the upper end of the worktable, a guide block is installed at one end of the installation rod, a guide groove is provided on one side of the guide block, a clamping rod is installed on the upper end of the worktable, a guide rod is installed at the upper end of the clamping rod, and the guide rod is arc-shaped. The clearance groove and the positioning block facilitate the placement of the acceleration mechanism housing body while enhancing the positioning effect of the acceleration mechanism housing body. The clamping rod enhances the clamping effect of the acceleration mechanism housing body. The guide groove and the guide rod guide the placement of the acceleration mechanism housing body.

[0008] In a preferred embodiment of this utility model, the second workpiece clamping mechanism includes a third hydraulic cylinder and a second positioning block. The third hydraulic cylinder is mounted on the upper end of the worktable. A second pressing block is hinged to the output end of the third hydraulic cylinder. A second stabilizing block is mounted on the upper end of the third hydraulic cylinder. A second connecting plate is hinged to one side of the second pressing block. One side of the bottom end of the second connecting plate is hinged to one side of the second stabilizing block. A second support rod is mounted on the upper end of the worktable. A second limiting block is mounted on the upper end of the second support rod. A fourth hydraulic cylinder is mounted on the upper end of the worktable. A connecting block is mounted on the output end of the fourth hydraulic cylinder. The connecting block has a connecting port. The second positioning block has a connecting groove, and the second positioning block has a mounting groove that communicates with the connecting groove. The connecting port is located within the connecting groove and is connected to the mounting groove and the connecting port via a connecting pin. A gap exists between the connecting block and the connecting groove. A fifth hydraulic cylinder and a mounting bracket are mounted on the upper end of the worktable. A second connecting block is mounted on the output end of the fifth hydraulic cylinder. A mounting ear is mounted on one side of the mounting bracket, and the mounting ear has a groove. A spring is connected to the inner side of the groove. A third positioning block is connected to one side of the spring, and the spring and one end of the third positioning block are laterally connected. One end of the third positioning block is laterally connected to the... The second connecting block is connected, and the mounting ear and the third positioning block are provided with a connecting cavity and connected by a second connecting pin, so that the third positioning block can rotate through the second connecting pin. After the back side processing of the acceleration mechanism housing body is completed, the acceleration mechanism housing body is removed, flipped over and placed on the second support rod, where it is supported by the second limiting block. The second pressing block is driven by the third hydraulic cylinder to press the acceleration mechanism housing body from above. The connecting block and the second positioning block are moved by the fourth hydraulic cylinder, and the two ear holes of the acceleration mechanism housing body are simultaneously pressed and fixed. To avoid the occurrence of vibration, the connecting block... The gap between the second positioning block and the connecting groove allows the second positioning block to swing slightly, enabling it to fit more closely to the two ear plates of the accelerator mechanism housing, thus enhancing the clamping effect and reducing vibration. The fifth hydraulic cylinder drives the second connecting block to move, causing the third positioning block to rotate and position the accelerator mechanism housing. This allows the device to clamp and position both sides of the accelerator mechanism housing separately, achieving four-axis linkage machining. This enables machining of multiple surfaces during operation, improving machining accuracy and production efficiency, and effectively clamping and positioning accelerator mechanism housings with complex shapes.

[0009] In a preferred embodiment of this utility model, multiple sets of the third hydraulic cylinder and the second support rod are provided. The upper end of the second support rod is arc-shaped. The multiple sets of the second clamping blocks are shaped to match the body of the acceleration mechanism housing. The second clamping blocks can be irregularly shaped to match the body of the acceleration mechanism housing.

[0010] In a preferred embodiment of this utility model, the second positioning block is trapezoidal in shape to facilitate the processing of the acceleration mechanism housing.

[0011] In a preferred embodiment of this utility model, an auxiliary positioning rod is installed on the upper end of the worktable, and a fourth positioning block is installed on one side of the fifth oil cylinder. The auxiliary positioning rod, in conjunction with the opening of the acceleration mechanism housing body, positions the acceleration mechanism housing body, and the fourth positioning block enhances the positioning effect of the acceleration mechanism housing body.

[0012] The beneficial effects of this utility model are as follows: The four-axis clamp for the accelerator housing obtained by the above design, when processing the back side of the accelerator housing body, places the accelerator housing body on multiple sets of support rods. Multiple sets of limiting blocks cooperate with the accelerator housing body for initial positioning. A hydraulic cylinder drives the clamping block to move, causing the clamping block to press against the upper end of the accelerator housing body. A second hydraulic cylinder drives the abutment block to move, further strengthening the clamping effect on the accelerator housing body laterally. The clearance groove and positioning block facilitate the placement of the accelerator housing body while enhancing its positioning effect. The abutment rod enhances the abutment effect of the accelerator housing body. The device uses a milling cutter to machine the back side of the accelerator housing. After machining the back side, the accelerator housing is removed, flipped, and placed on the second support rod. The second limiting block then supports the accelerator housing. A third hydraulic cylinder drives a second clamping block to press the accelerator housing from above. A fourth hydraulic cylinder moves a connecting block and a second positioning block, simultaneously clamping and fixing the two ear plates of the accelerator housing. A fifth hydraulic cylinder moves the second connecting block, causing the third positioning block to rotate and position the accelerator housing. Finally, a milling cutter machine is used to machine the front side of the accelerator housing. This device, through the first and second workpiece clamping mechanisms, can clamp and position the front and back sides of a complex-shaped accelerator housing, and machine multiple surfaces. The clamping effect is good, reducing vibration during machining and enhancing the machining effect. Furthermore, it can machine two sets of workpieces simultaneously, improving work efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of a four-axis clamp structure for an acceleration mechanism housing provided by an embodiment of this utility model; Figure 2 Another structural schematic diagram provided for an embodiment of this utility model; Figure 3 A schematic diagram of the oblique view structure provided for an embodiment of this utility model; Figure 4 A schematic diagram of the third hydraulic cylinder, the second clamping block, and the second connecting plate provided for an embodiment of this utility model; Figure 5 A schematic diagram of the fifth hydraulic cylinder, the second connecting block, and the third positioning block provided for an embodiment of this utility model; Figure 6 The diagram shows the front and back of the acceleration mechanism housing body provided for an embodiment of this utility model.

[0015] In the diagram: 100-Base plate; 110-Worktable; 111-Allowing groove; 200-First workpiece clamping mechanism; 210-Hydraulic cylinder; 211-Clamping block; 212-Connecting plate; 213-Stabilizing block; 220-Second hydraulic cylinder; 221-Abutting block; 230-Support rod; 231-Limiting block; 240-Positioning block; 250-Mounting rod; 251-Guide block; 252-Guide groove; 260-Abutting rod; 261-Guide rod; 300-Second workpiece clamping mechanism; 310-Third hydraulic cylinder; 311-Second clamping block; 312-Second connecting plate; 313-First workpiece clamping mechanism; 210-Hydraulic cylinder; 211-Clamping block; 212-Second connecting plate; 213-Second hydraulic cylinder; 220-Second hydraulic cylinder; 221-Abutting block; 230-Support rod; 231-Limiting block; 240-Positioning block; 250-Mounting rod; 251-Guide block; 252-Guide groove; 260-Abutting rod; 261-Guide rod; 300-Second workpiece clamping mechanism; 310-Third hydraulic cylinder; 311-Second clamping block; 312-Second connecting plate; 313-Second hydraulic cylinder; 220-Second hydraulic cylinder; 221-Allowing groove; 222-Second hydraulic cylinder; 223-Second hydraulic cylinder; 220-Second hydraulic cylinder; 221-Allowing groove; 2 320 - Second stabilizing block; 321 - Second limiting block; 330 - Fourth hydraulic cylinder; 331 - Connecting block; 332 - Connecting port; 333 - Second positioning block; 334 - Connecting groove; 335 - Mounting groove; 336 - Connecting pin; 337 - Clearance; 340 - Fifth hydraulic cylinder; 341 - Second connecting block; 342 - Third positioning block; 343 - Mounting ear; 344 - Groove; 345 - Spring; 346 - Second connecting pin; 347 - Fourth positioning block; 348 - Mounting bracket; 350 - Auxiliary positioning rod; 400 - Acceleration mechanism housing body; 500 - Milling cutter equipment. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0017] Please see Figures 1-6 The present invention provides a technical solution: a four-axis clamping fixture for an acceleration mechanism housing, including a base plate 100, a worktable 110 mounted on the upper end of the base plate 100, and a first workpiece clamping mechanism 200 and a second workpiece clamping mechanism 300 mounted on the upper end of the worktable 110.

[0018] In some specific implementations, the first workpiece clamping mechanism 200 includes a hydraulic cylinder 210, which is mounted on the upper end of the worktable 110. A clamping block 211 is hinged to the output end of the hydraulic cylinder 210. A stabilizing block 213 is mounted on the upper end of the hydraulic cylinder 210. A connecting plate 212 is hinged to one side of the clamping block 211. One side of the bottom end of the connecting plate 212 is hinged to one side of the stabilizing block 213. A second hydraulic cylinder 220 and a support rod 230 are mounted on the upper end of the worktable 110. A pressing block 221 is mounted on the output end of the second hydraulic cylinder 220. A limit block 231 is provided on the upper end of the support rod 230.

[0019] In some specific implementations, multiple sets of hydraulic cylinders 210 and support rods 230 are provided. The upper end of the support rods 230 is arc-shaped. When machining the back of the acceleration mechanism housing 400, the acceleration mechanism housing 400 is placed on multiple sets of support rods 230. Multiple sets of limiting blocks 231 cooperate with the acceleration mechanism housing 400 for initial positioning. The hydraulic cylinder 210 drives the clamping block 211 to move, so that the clamping block 211 presses the upper end of the acceleration mechanism housing 400, constraining and positioning the acceleration mechanism housing 400 in the longitudinal Z-axis direction. The second hydraulic cylinder 220 drives the abutment block 221 to move, which strengthens the clamping effect of the acceleration mechanism housing 400 in the lateral direction. The milling cutter 500 is used to machine the acceleration mechanism housing 400. In order to enhance the support effect of the support rods 230, the upper end of the support rods 230 is arc-shaped.

[0020] In some specific implementation schemes, a clearance groove 111 is provided at the upper end of the workbench 110, and a positioning block 240 is installed at the inner end of the clearance groove 111. An installation rod 250 is installed at the upper end of the workbench 110, and a guide block 251 is installed at one end of the installation rod 250. A guide groove 252 is provided on one side of the guide block 251. A clamping rod 260 is installed at the upper end of the workbench 110, and a guide rod 261 is installed at the upper end of the clamping rod 260. The guide rod 261 is arc-shaped. The clearance groove 111 and the positioning block 240 facilitate the placement of the acceleration mechanism housing body 400 and enhance the positioning effect of the acceleration mechanism housing body 400. The clamping rod 261 enhances the clamping effect of the acceleration mechanism housing body 400. The guide groove 252 and the guide rod 261 guide the placement of the acceleration mechanism housing body 400.

[0021] In some specific implementations, the second workpiece clamping mechanism 300 includes a third hydraulic cylinder 310 and a second positioning block 333. The third hydraulic cylinder 310 is mounted on the upper end of the worktable 110. A second clamping block 311 is hinged to the output end of the third hydraulic cylinder 310. A second stabilizing block 313 is mounted on the upper end of the third hydraulic cylinder 310. A second connecting plate 312 is hinged to one side of the second clamping block 311. One side of the bottom end of the second connecting plate 312 is hinged to one side of the second stabilizing block 313. A second support rod 320 is mounted on the upper end of the worktable 110. A second limiting block 321 is mounted on the upper end of the second support rod 320. A fourth hydraulic cylinder 330 is mounted on the upper end of the worktable 110. A connecting block 331 is mounted on the output end of the fourth hydraulic cylinder 330. The connecting block 331 is provided with a connection port. 332, the second positioning block 333 is provided with a connecting groove 334, the second positioning block 333 is provided with a mounting groove 335 and the mounting groove 335 and the connecting groove 334 are connected, the connecting port 332 is provided in the connecting groove 334 and is connected to the mounting groove 335 and the connecting port 332 by a connecting pin 336, a gap 337 is provided between the connecting block 331 and the connecting groove 334, the fifth hydraulic cylinder 340 and the mounting bracket 348 are installed on the upper end of the worktable 110, the output end of the fifth hydraulic cylinder 340 is installed with a second connecting block 341, the mounting bracket 348 is installed with a mounting ear 343 on one side, the mounting ear 343 is provided with a groove 344, the inner side of the groove 344 is connected with a spring 345, the third positioning block 342 is connected to one side of the spring 345, the spring 345 and One end of the third positioning block 342 is connected to the side, and the other end of the third positioning block 342 is connected to the second connecting block 341. The mounting ear 343 and the third positioning block 342 are provided with a connecting cavity and are connected by the second connecting pin 346. After the back side processing of the acceleration mechanism housing body 400 is completed, the acceleration mechanism housing body 400 is removed, flipped over, and placed on the second support rod 320. The second limiting block 321 supports the acceleration mechanism housing body 400. The third hydraulic cylinder 310 drives the second pressing block 311 to press the acceleration mechanism housing body 400 from above. The fourth hydraulic cylinder 330 drives the connecting block 331 and the second positioning block 333 to move, and simultaneously advances the two ear plates of the acceleration mechanism housing body 400. To prevent vibration, a gap 337 between the connecting block 331 and the connecting groove 334 allows the second positioning block 333 to swing slightly. This allows the second positioning block 333 to better fit the two ear plates of the accelerator mechanism housing 400, enhancing the clamping effect and reducing vibration. The fifth hydraulic cylinder 340 moves the second connecting block 341, causing the third positioning block 342 to rotate and position the accelerator mechanism housing 400. This allows the device to clamp and position both sides of the accelerator mechanism housing 400, achieving four-axis linkage machining. This enables machining of multiple surfaces during operation, improving machining accuracy and production efficiency.It can effectively clamp and position the complex-shaped accelerator housing body 400.

[0022] In some specific implementations, multiple sets of the third hydraulic cylinder 310 and the second support rod 320 are provided. The upper end of the second support rod 320 is arc-shaped. Multiple sets of second clamping blocks 311 are shaped to match the body of the acceleration mechanism housing 400. The second clamping blocks 311 can be irregularly shaped to match the body of the acceleration mechanism housing 400.

[0023] In some specific implementations, the second positioning block 333 is set in a trapezoidal shape to facilitate the machining of the acceleration mechanism housing body 400.

[0024] In some specific implementation schemes, an auxiliary positioning rod 350 is installed on the upper end of the workbench 110, and a fourth positioning block 347 is installed on one side of the fifth oil cylinder 340. The auxiliary positioning rod 350, in conjunction with the opening of the acceleration mechanism housing body 400, positions the acceleration mechanism housing body 400. The fourth positioning block 347 enhances the positioning effect of the acceleration mechanism housing body 400.

[0025] Working principle: When machining the back side of the acceleration mechanism housing 400, the acceleration mechanism housing 400 is placed on multiple sets of support rods 230. Multiple sets of limiting blocks 231 cooperate with the acceleration mechanism housing 400 for initial positioning. A hydraulic cylinder 210 drives the clamping block 211 to move, causing the clamping block 211 to press against the upper end of the acceleration mechanism housing 400. A second hydraulic cylinder 220 drives the abutment block 221 to move, further strengthening the clamping effect on the acceleration mechanism housing 400 laterally. The clearance groove 111 and positioning block 240 facilitate the placement of the acceleration mechanism housing 400 while enhancing its positioning effect. The abutment rod 260 enhances the abutment effect of the acceleration mechanism housing 400. The milling cutter 500 then finishes machining the acceleration mechanism housing 400. The back side is processed. After the back side of the acceleration mechanism housing body 400 is processed, the acceleration mechanism housing body 400 is removed, flipped over and placed on the second support rod 320. The second limiting block 321 supports the acceleration mechanism housing body 400. The third hydraulic cylinder 310 drives the second pressing block 311 to press the acceleration mechanism housing body 400 from above. The fourth oil cylinder 330 drives the connecting block 331 and the second positioning block 333 to move and simultaneously press and fix the two ear plates of the acceleration mechanism housing body 400. The fifth oil cylinder 341 drives the second connecting block 341 to move, causing the third positioning block 342 to rotate and position the acceleration mechanism housing body 400. The front side of the acceleration mechanism housing body 400 is processed by the milling cutter 500.

[0026] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A four-axis clamp for the housing of an acceleration mechanism, characterized in that, The device includes a base plate, on the upper part of which a worktable is mounted. A first workpiece clamping mechanism and a second workpiece clamping mechanism are mounted on the upper part of the worktable. The first workpiece clamping mechanism includes a hydraulic cylinder mounted on the upper part of the worktable. A clamping block is hinged to the output end of the hydraulic cylinder. A stabilizing block is mounted on the upper end of the hydraulic cylinder. A connecting plate is hinged to one side of the clamping block. One side of the bottom end of the connecting plate is hinged to one side of the stabilizing block. A second hydraulic cylinder and a support rod are mounted on the upper part of the worktable. A stop block is mounted on the output end of the second hydraulic cylinder. A limit block is provided on the upper end of the support rod.

2. The four-axis clamp for the housing of an acceleration mechanism according to claim 1, characterized in that, Multiple sets of hydraulic cylinders and support rods are provided, and the upper end of the support rod is arc-shaped.

3. The four-axis clamp for the housing of an acceleration mechanism according to claim 1, characterized in that, The upper end of the worktable is provided with a clearance groove, and a positioning block is installed inside the clearance groove. An installation rod is installed on the upper end of the worktable, and a guide block is installed at one end of the installation rod. A guide groove is provided on one side of the guide block. A clamping rod is installed on the upper end of the worktable, and a guide rod is installed at the upper end of the clamping rod. The guide rod is arc-shaped.

4. The four-axis clamp for the housing of an acceleration mechanism according to claim 1, characterized in that, The second workpiece clamping mechanism includes a third hydraulic cylinder and a second positioning block. The third hydraulic cylinder is mounted on the upper end of the worktable. A second clamping block is hinged to the output end of the third hydraulic cylinder. A second stabilizing block is mounted on the upper end of the third hydraulic cylinder. A second connecting plate is hinged to one side of the second clamping block. One side of the bottom end of the second connecting plate is hinged to one side of the second stabilizing block. A second support rod is mounted on the upper end of the worktable. A second limiting block is mounted on the upper end of the second support rod. A fourth hydraulic cylinder is mounted on the upper end of the worktable. A connecting block is mounted on the output end of the fourth hydraulic cylinder. The connecting block has a connecting port. The second positioning block has a connecting groove. The mounting slot and the connecting slot are connected. The connecting port is located in the connecting slot and is connected to the mounting slot and the connecting port by a connecting pin. There is a gap between the connecting block and the connecting slot. A fifth hydraulic cylinder and a mounting bracket are mounted on the upper end of the worktable. A second connecting block is mounted on the output end of the fifth hydraulic cylinder. A mounting ear is mounted on one side of the mounting bracket. The mounting ear has a groove. A spring is connected to the inside of the groove. A third positioning block is connected to one side of the spring. One end of the third positioning block is connected to the second connecting block. The mounting ear and the third positioning block are provided with a connecting cavity and are connected by a second connecting pin.

5. A four-axis clamp for an acceleration mechanism housing according to claim 4, characterized in that, The third hydraulic cylinder and the second support rod are each provided with multiple sets. The upper end of the second support rod is arc-shaped, and the multiple sets of the second clamping blocks are shaped to match the body of the acceleration mechanism housing.

6. A four-axis clamp for an acceleration mechanism housing according to claim 4, characterized in that, The second positioning block is set to a trapezoidal shape.

7. A four-axis clamp for an acceleration mechanism housing according to claim 4, characterized in that, An auxiliary positioning rod is installed on the upper part of the workbench, and a fourth positioning block is installed on one side of the fifth oil cylinder.

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