A trailing edge serration processing device for fan blade processing

Abstract

The utility model relates to fan blade processing technical field, concretely is a kind of tail edge sawtooth processing equipment for fan blade processing, including support platform, the support platform is inverted L shape structure, the middle part of support platform front side wall is fixedly installed with operation table, the lower surface of operation table is symmetrically installed with support leg, the upper surface of operation table is equipped with collecting groove;Through the cooperation of collecting groove of operation table, collecting box on slide rail and filter screen plate, the generated glass fiber, resin and the like chippings of processing can be efficiently collected, effectively avoid chippings to scatter and pollute environment, harm operator's health, prevent chippings accumulation simultaneously to influence tool life and processing accuracy, solve the problem that the collection range of existing equipment is limited and low in efficiency.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine blade processing technology, specifically to a tail edge saw tooth processing equipment for wind turbine blade processing. Background Technology

[0002] In the machining process of wind turbine blades, the machining accuracy of the trailing edge serration structure directly affects the aerodynamic performance and operational stability of the blades. Therefore, specialized equipment is required to achieve efficient and precise machining. Currently, existing trailing edge serration machining equipment has many problems in practical applications: Regarding debris collection, glass fiber, resin and other debris generated during processing are easily scattered, which not only pollutes the working environment, but may also be inhaled by operators and harm their health. At the same time, debris accumulation in the processing area will affect the tool life and processing accuracy. Existing equipment mostly uses simple ventilation devices, which have a limited collection range and low efficiency. In terms of clamping, the wind turbine blades have complex curved surfaces and large size differences. The existing clamping mechanisms lack flexibility in adjusting the support points and clamping force, making it difficult to accurately match the shape contours of different blades. This causes the blades to wobble slightly during processing, affecting the dimensional accuracy of the saw teeth. Furthermore, the clamping process requires multiple manual calibrations, which is cumbersome and time-consuming, severely restricting the production pace. In terms of automated grinding, existing equipment mostly relies on manual assistance to complete the grinding process, which is not only labor-intensive, but also makes it difficult to ensure the consistency of the saw teeth edges. Especially in mass production, the product qualification rate fluctuates greatly, which cannot meet the needs of efficient and standardized production.

[0003] With the rapid development of the wind power industry, higher demands are being placed on the processing quality and production efficiency of wind turbine blades. Existing equipment can no longer meet actual production needs in terms of the comprehensiveness of debris collection, the adaptability and stability of clamping, and the automation and precision of grinding. Therefore, developing a trailing edge serration processing device that can effectively collect debris, stably clamp blades of different specifications, and achieve automatic and precise grinding has become an urgent technical problem to be solved in the industry. In view of this, we propose a trailing edge serration processing device for wind turbine blade processing. Utility Model Content

[0004] The purpose of this invention is to provide a tail edge saw tooth processing device for wind turbine blades, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A tail-edge serration machining device for wind turbine blades includes: The support platform has an inverted L-shaped structure. An operating table is fixedly installed in the middle of the front side wall of the support platform. Support legs are symmetrically installed on the lower surface of the operating table, and a collection groove is opened on the upper surface of the operating table. Motor 1, which is located directly above the operating table, has a grinding head coaxially connected to the output shaft end of the motor 1; A movable component is disposed directly above the motor and is used to control the motor to perform lateral displacement. Two sets of clamping assemblies are symmetrically fixed to the front sidewall of the support platform and used to clamp the wind turbine blades.

[0006] Preferably, a slide rail is fixedly installed on the lower surface of the operating table, and a collection box is slidably installed in the slide rail.

[0007] Preferably, a filter screen is fixedly installed on the upper surface of the operating table by bolts.

[0008] Preferably, the moving component includes: A support plate is positioned directly above the motor. Electric push rods are symmetrically arranged on the upper surface of the support plate. The base of each electric push rod is fixed to the lower surface of the support platform's roof. The telescopic end of each electric push rod is fixed to the upper surface of the support plate. Electric guide rails are symmetrically fixed to the lower surface of the support plate. Sliding sleeves are slidably mounted on the two electric guide rails. Cylinders are fixedly mounted on the side walls of the sliding sleeves. The motor is fixedly mounted on the lower surface of the sliding sleeves.

[0009] Preferably, the clamping assembly includes: A connecting plate is fixedly installed at the upper middle part of the front side wall of the support platform. A fixing box is fixedly installed at the bottom end of the connecting plate. A clamping head is fixedly installed on the front side wall of the fixing box. A stabilizing plate is fixedly installed inside the fixing box. A transmission rod is rotatably installed on the stabilizing plate, and the other end of the transmission rod extends into the clamping head and is rotatably connected to the inner wall of the clamping head. A transmission assembly is provided inside the clamping head. A second motor is fixedly installed on the rear side wall of the fixing box, and the output shaft of the second motor is coaxially connected to the transmission rod.

[0010] Preferably, the transmission assembly includes: A worm gear is coaxially fixed to a transmission rod. A worm wheel meshes with the worm gear inside the clamping head and on its periphery. A bidirectional threaded rod is coaxially connected to the worm wheel. Both ends of the bidirectional threaded rod are fixed to the inner wall of the clamping head. Threaded sleeves are symmetrically threaded onto the bidirectional threaded rod. Clamping arms are fixedly installed on the threaded sleeves. The other end of the clamping arm passes through the clamping head and extends to the outside, and a clamping block is fixedly installed thereon. A through groove is provided on the front sidewall of the clamping head to accommodate the sliding of the two clamping arms.

[0011] Preferably, the inner wall of the clamping block is provided with a buffer layer, and the inner surface of the buffer layer is provided with anti-slip texture. Compared with the prior art, the beneficial effects of this utility model are: 1. This tail edge sawing equipment for wind turbine blade processing can efficiently collect glass fiber, resin and other debris generated during processing through the cooperation of the collection trough on the operating table, the collection box on the slide rail and the filter screen. This effectively prevents debris from scattering and polluting the environment and endangering the health of operators. At the same time, it prevents debris accumulation from affecting the tool life and processing accuracy, and solves the problems of limited collection range and low efficiency of existing equipment.

[0012] 2. This equipment for machining the trailing edge serrations of wind turbine blades uses two sets of clamping components driven by a motor-driven transmission rod to operate the worm gear, worm wheel, and bidirectional threaded rod, enabling the clamping arms and clamping blocks to move synchronously. The clamping force can be flexibly adjusted, and the buffer layer and anti-slip texture on the inner side of the clamping blocks can adapt to wind turbine blades of different curvatures and sizes, ensuring clamping stability, reducing slight blade wobbling, and simplifying the clamping process. It eliminates the need for multiple manual calibrations and improves clamping efficiency, overcoming the shortcomings of existing clamping mechanisms such as insufficient adaptability and stability, and cumbersome operation.

[0013] 3. This equipment for processing the trailing edge serrations of wind turbine blades uses an electric push rod, electric guide rail, sliding sleeve, and cylinder in a moving component to precisely control the lateral displacement of the motor and grinding head. This enables automatic and precise grinding of the trailing edge serrations of wind turbine blades, reducing the labor intensity of manual assistance, ensuring the consistency of the serration edges, improving the product qualification rate in mass production, and meeting the needs of efficient and standardized production. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the collecting component in this utility model; Figure 3 This is a schematic diagram of the structure of the mobile component in this utility model; Figure 4 This is a schematic diagram of the clamping component in this utility model.

[0015] In the diagram: 1. Support platform; 2. Operating table; 3. Support leg; 4. Collection trough; 5. Slide rail; 6. Collection box; 7. Filter screen; 8. Support plate; 9. Electric push rod; 10. Electric guide rail; 11. Sliding sleeve; 12. Cylinder; 13. Motor 1; 14. Grinding head; 15. Connecting plate; 16. Fixing box; 17. Clamping head; 18. Stabilizing plate; 19. Transmission rod; 20. Worm gear; 21. Worm wheel; 22. Double-threaded rod; 23. Threaded sleeve; 24. Clamping arm; 25. Clamping block; 26. Motor 2. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0018] Please see Figure 1 - Figure 4 As shown, this utility model provides a technical solution: A tail-edge serration machining device for wind turbine blades includes: Support platform 1, which has an inverted L-shaped structure, has an operating platform 2 fixedly installed in the middle of the front side wall of the support platform 1, and support legs 3 are symmetrically installed on the lower surface of the operating platform 2. A collection trough 4 is provided on the upper surface of the operating platform 2. Motor 13 is located directly above the operating table 2, and a grinding head 14 is coaxially connected to the output shaft end of motor 13. A movable component is positioned directly above motor 13 and is used to control the lateral displacement of motor 13. Two sets of clamping components are symmetrically fixed to the front side wall of the support platform 1 and used to clamp the wind turbine blades.

[0019] In this embodiment, a slide rail 5 is fixedly installed on the lower surface of the operating table 2, and a collection box 6 is slidably installed inside the slide rail 5 to collect the debris generated during the grinding process.

[0020] In this embodiment, a filter screen 7 is fixedly installed on the upper surface of the operating table 2 by bolts. The filter screen 7 allows objects to be placed on the upper surface of the operating table 2 and debris generated during the filtering and polishing process to be filtered.

[0021] In this embodiment, the moving component includes: Support plate 8 is positioned directly above motor 13. Electric push rods 9 are symmetrically arranged on the upper surface of support plate 8. The base of the electric push rod 9 is fixed to the lower surface of the support platform 1's roof, and the telescopic rod end of the electric push rod 9 is fixed to the upper surface of support plate 8. Electric guide rails 10 are symmetrically fixed to the lower surface of support plate 8. Sliding sleeves 11 are slidably mounted on the two electric guide rails 10. Cylinders 12 are fixedly mounted on the side walls of the sliding sleeves 11. Motor 13 is fixedly mounted on the lower surface of the sliding sleeves 11. The electric guide rails 10, sliding sleeves 11, and cylinders 12 are used for driving, thereby causing motor 13 and grinding head 14 to move laterally on the upper surface of filter screen 7, thus adjusting the grinding position.

[0022] In this embodiment, the clamping component includes: A connecting plate 15 is fixedly installed at the upper middle part of the front side wall of the support platform 1. A fixing box 16 is fixedly installed at the bottom end of the connecting plate 15. A clamping head 17 is fixedly installed on the front side wall of the fixing box 16. A stabilizing plate 18 is fixedly installed inside the fixing box 16. A transmission rod 19 is rotatably installed on the stabilizing plate 18, and the other end of the transmission rod 19 extends into the clamping head 17 and is rotatably connected to the inner wall of the clamping head 17. A transmission assembly is provided inside the clamping head 17. A second motor 26 is fixedly installed on the rear side wall of the fixing box 16, and the output shaft of the second motor 26 is coaxially connected to the transmission rod 19. Two sets of clamping blocks 25 are used to clamp the front and rear sides of the fan blades at different positions.

[0023] In this embodiment, the transmission assembly includes: A worm gear 20 is coaxially fixed to a transmission rod 19. A worm wheel 21 is meshed inside the clamping head 17 and located on the periphery of the worm gear 20. A bidirectional threaded rod 22 is coaxially connected to the worm wheel 21. Both ends of the bidirectional threaded rod 22 are fixed to the inner wall of the clamping head 17. A threaded sleeve 23 is symmetrically threaded onto the bidirectional threaded rod 22. A clamping arm 24 is fixedly installed on the threaded sleeve 23. The other end of the clamping arm 24 passes through the clamping head 17 and extends to the outside. A clamping block 25 is fixedly installed thereon. A through groove is opened on the front side wall of the clamping head 17 to accommodate the sliding of the two clamping arms 24.

[0024] In this embodiment, the inner wall of the clamping block 25 is provided with a buffer layer, and the inner side of the buffer layer is provided with anti-slip texture. The buffer layer reduces the stress generated during the clamping process and plays a good protective role for the fan blades.

[0025] When using the tail edge sawtooth machining equipment for wind turbine blades in this embodiment: The fan blades are placed between the two sets of clamping components. Then, the second motor 26 is started. The output shaft of the second motor 26 rotates and drives the transmission rod 19 to rotate. The transmission rod 19 drives the worm 20 to rotate, the worm 20 drives the worm wheel 21 to rotate, and the worm wheel 21 drives the bidirectional threaded rod 22 to rotate. Under the action of the thread force, the clamping arm 24 and the through groove, the two threaded sleeves 23 move inward at the same time, and drive the two clamping arms 24 and the corresponding clamping blocks 25 to move inward at the same time. The two clamping blocks 25 are used to clamp the fan blades. Next, start motor 13. The output shaft of motor 13 rotates and drives the grinding head 14 to rotate. The grinding head 14 is used to grind the surface of the tail of the fan blade. During the grinding process, in order to adjust the grinding position, the electric guide rail 10 and cylinder 12 can be started. At this time, the sliding sleeve 11 can move laterally on the electric guide rail 10. When the sliding sleeve 11 moves, it can drive motor 13 and grinding head 14 to move synchronously, thereby completing the grinding of different positions of the tail of the fan blade.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tail-edge serration processing device for wind turbine blade processing, characterized in that, include: Support platform (1), the support platform (1) has an inverted L-shaped structure, an operating platform (2) is fixedly installed in the middle of the front side wall of the support platform (1), support legs (3) are symmetrically installed on the lower surface of the operating platform (2), and a collection groove (4) is opened on the upper surface of the operating platform (2). Motor 1 (13) is located directly above the operating table (2), and a grinding head (14) is coaxially connected to the output shaft end of the motor 1 (13). A movable component is disposed directly above the motor (13) and is used to control the lateral displacement of the motor (13); Two sets of clamping components are symmetrically fixed on the front side wall of the support platform (1) and used to clamp the wind turbine blades.

2. The tail edge sawtooth processing equipment for wind turbine blade processing according to claim 1, characterized in that: A slide rail (5) is fixedly installed on the lower surface of the operating table (2), and a collection box (6) is slidably installed inside the slide rail (5).

3. The tail edge sawtooth processing equipment for wind turbine blade processing according to claim 1, characterized in that: The upper surface of the operating table (2) is fixed with a filter screen plate (7) by bolts.

4. The tail edge sawtooth processing equipment for wind turbine blade processing according to claim 1, characterized in that: The moving component includes: A support plate (8) is positioned directly above a motor (13). Electric push rods (9) are symmetrically arranged on the upper surface of the support plate (8). The base of the electric push rod (9) is fixed to the lower surface of the support platform (1). The telescopic rod end of the electric push rod (9) is fixed to the upper surface of the support plate (8). Electric guide rails (10) are symmetrically fixed on the lower surface of the support plate (8). Sliding sleeves (11) are slidably installed on the two electric guide rails (10). Cylinders (12) are fixedly installed on the side wall of the sliding sleeves (11). The motor (13) is fixedly installed on the lower surface of the sliding sleeves (11).

5. The tail edge sawtooth processing equipment for wind turbine blade processing according to claim 1, characterized in that: The clamping assembly includes: A connecting plate (15) is fixedly installed at the upper middle part of the front side wall of the support platform (1). A fixing box (16) is fixedly installed at the bottom end of the connecting plate (15). A clamping head (17) is fixedly installed on the front side wall of the fixing box (16). A stabilizing plate (18) is fixedly installed inside the fixing box (16). A transmission rod (19) is rotatably installed on the stabilizing plate (18). The other end of the transmission rod (19) extends into the clamping head (17) and is rotatably connected to the inner wall of the clamping head (17). A transmission assembly is provided inside the clamping head (17). A second motor (26) is fixedly installed on the rear side wall of the fixing box (16). The output shaft of the second motor (26) is coaxially connected to the transmission rod (19).

6. The tail edge sawtooth processing equipment for wind turbine blade processing according to claim 5, characterized in that: The transmission assembly includes: A worm gear (20) is coaxially fixed on a transmission rod (19). A worm wheel (21) is meshed inside the clamping head (17) and located on the periphery of the worm gear (20). A bidirectional threaded rod (22) is coaxially connected to the worm wheel (21). The two ends of the bidirectional threaded rod (22) are fixed to the inner wall of the clamping head (17). A threaded sleeve (23) is symmetrically threaded on the bidirectional threaded rod (22). A clamping arm (24) is fixedly installed on the threaded sleeve (23). The other end of the clamping arm (24) passes through the clamping head (17) and extends to the outside. A clamping block (25) is fixedly installed thereon. A through groove is provided on the front side wall of the clamping head (17) to accommodate the sliding of the two clamping arms (24).

7. The tail edge sawtooth processing equipment for wind turbine blade processing according to claim 6, characterized in that: The inner wall of the clamping block (25) is provided with a buffer layer, and the inner surface of the buffer layer is provided with anti-slip texture.

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