An undergarment sponge pad cutting device

Abstract

The utility model relates to sponge pad cutting technical field discloses an underwear sponge pad cutting device, including work table, movable machine, front -back moving mechanism, left and right moving mechanism, base, up -and -down moving mechanism, vibration knife and real -time dust collection mechanism, front -back moving mechanism links with work table and movable machine respectively, left and right moving mechanism installs in the upper end of movable machine, and base links with left and right moving mechanism, and the front side of base is installed with up -and -down moving mechanism, and vibration knife fixed mounting is installed on up -and -down moving mechanism. The utility model discloses through front -back, left and right, up -and -down moving mechanism realizes vibration knife multidirectional accurate regulation to adapt to different cutting demand, and the real -time dust collection mechanism that the transparent acrylic isolating cover and the negative pressure dust catcher are matched reduces sponge particle pollution.

Description

Technical Field

[0001] This utility model relates to the field of sponge pad cutting technology, and in particular to a sponge pad cutting device for underwear. Background Technology

[0002] In the production of lingerie padding, vibratory cutting is a core process for achieving irregular shapes and precise dimensions. However, existing cutting devices commonly suffer from sponge particle contamination. During vibratory cutting, the sponge is subjected to high-frequency vibration impact, easily generating fine particles (especially low-density soft sponges). These particles are lightweight and easily dispersed, not only permeating the air in the production workshop and potentially irritating the respiratory tract and affecting the health of operators if inhaled, but also adhering to the surface of equipment transmission components (such as slide rails and lead screws), accelerating component wear and shortening equipment lifespan. Traditional devices lack targeted particle collection designs, requiring additional manpower to clean the dispersed sponge particles, increasing production steps and costs. Furthermore, untimely cleaning can easily cause secondary contamination, failing to meet the cleanliness, precision, and efficiency requirements of lingerie production. Therefore, there is an urgent need to develop a lingerie padding cutting device that uses a multi-directional precise adjustment mechanism for the vibratory knife to adapt to different cutting needs through forward, backward, left, right, and up / down movement, combined with a real-time dust collection mechanism consisting of a transparent acrylic isolation cover and a negative pressure vacuum cleaner to reduce sponge particle contamination. This would overcome the shortcomings of current practical applications and meet current needs. Utility Model Content

[0003] The purpose of this invention is to provide a device for cutting underwear sponge pads to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A device for cutting underwear foam pads includes a worktable, a movable machine, a front-to-back moving mechanism, a left-to-right moving mechanism, a base, a vertical moving mechanism, a vibrating blade, and a real-time vacuuming mechanism. The front-to-back moving mechanism is connected to the worktable and the movable machine, respectively. The left-to-right moving mechanism is installed on the upper end of the movable machine. The base is connected to the left-to-right moving mechanism. The vertical moving mechanism is installed on the front side of the base. The vibrating blade is fixedly installed on the vertical moving mechanism. The real-time vacuuming mechanism includes an isolation cover, a second electric telescopic rod, a negative pressure vacuum cleaner, a hose, and a nozzle. The second electric telescopic rod is fixed to the base, and its telescopic end is fixedly connected to the isolation cover. The blade of the vibrating blade passes through the middle of the isolation cover. The negative pressure vacuum cleaner is fixed to the movable machine, and its suction port is connected to the nozzle through a hose. The nozzle is fixed to the isolation cover and inserted into the inside of the isolation cover.

[0005] Preferably, the forward and backward moving mechanism includes: a first motor, a gear, a rack, a first slider, and a first slide rail. The first motor is fixed on the moving machine, and a gear is fixed on the output shaft of the first motor. A rack is provided on one side of the gear to mesh with it. The rack is fixed on the worktable. Two first sliders are fixed at the bottom of the moving machine. Each first slider is slidably mounted on a first slide rail. The first slide rail is fixed on the worktable.

[0006] Preferably, the left and right moving mechanism includes: a second motor, a lead screw, a nut, a second slider, and a second slide rail. The second motor is fixed on the movable machine, the lead screw is rotatably connected inside the movable machine, the output shaft of the second motor is fixed to the lead screw via a coupling, a nut is installed on the lead screw, a second slider is fixed on the upper side of the nut, the second slider is slidably installed on the second slide rail, the second slide rail is fixed inside the movable machine, and the base is fixedly connected to the nut.

[0007] Preferably, the up-and-down moving mechanism includes: a first electric telescopic rod, a lifting plate, a third slider, and a third slide rail. The first electric telescopic rod is fixed to the base, and the telescopic end of the first electric telescopic rod is fixedly connected to the lifting plate. The third slider is fixed to the rear side of the lifting plate, and the third slider is slidably mounted on the third slide rail. The third slide rail is fixed to the base, and the vibrating knife is fixedly mounted to the front side of the lifting plate.

[0008] Preferably, the isolation cover is made of transparent acrylic.

[0009] The beneficial effects of this utility model are as follows: When using this underwear sponge pad cutting device, the underwear sponge is placed on the worktable. The moving mechanism drives the movable machine to move back and forth, which in turn drives the left and right moving mechanism, the base, the up and down moving mechanism, and the vibrating blade to move back and forth, thereby adjusting the position of the vibrating blade. The left and right moving mechanism drives the base, the up and down moving mechanism, and the vibrating blade to move left and right, thereby adjusting the position of the vibrating blade. The up and down moving mechanism drives the vibrating blade to move up and down, so that the position of the vibrating blade can be adjusted in multiple directions, making it convenient for the vibrating blade to cut the sponge. During cutting, the second electric telescopic rod drives the isolation cover to move up and down, so that the isolation cover is attached to the upper surface of the sponge to cover the sponge particles generated during cutting. At the same time, the negative pressure vacuum cleaner sucks up the sponge particles at the nozzle and transports them to the dust collection hood of the negative pressure vacuum cleaner for collection, reducing pollution to the outside world. In summary, this utility model achieves multi-directional precise adjustment of the vibrating blade through a forward, backward, left, right, and up-down moving mechanism to adapt to different cutting needs, and reduces sponge particle pollution by combining a transparent acrylic isolation cover with a negative pressure vacuum cleaner. Attached Figure Description

[0010] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0011] Figure 2 This is a partial structural diagram of the present invention. Figure 1 .

[0012] Figure 3 This is a partial structural diagram of the present invention. Figure 2 .

[0013] Figure 4 This is a partial structural diagram of the present invention. Figure 3 .

[0014] Figure 5 This is a partial structural diagram of the present invention. Figure 4 .

[0015] Legend: 1. Workbench; 2. Movable mechanism; 3. Forward and backward moving mechanism; 301. First motor; 302. Gear; 303. Rack; 304. First slider; 305. First slide rail; 4. Left and right moving mechanism; 401. Second motor; 402. Lead screw; 403. Nut; 404. Second slider; 405. Second slide rail; 5. Base; 6. Up and down moving mechanism; 601. First electric telescopic rod; 602. Lifting plate; 603. Third slider; 604. Third slide rail; 7. Vibrating knife; 8. Real-time vacuuming mechanism; 801. Isolation cover; 802. Second electric telescopic rod; 803. Negative pressure vacuum cleaner; 804. Hose; 805. Nozzle; 9. PLC controller. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0017] Specific implementation examples are given below.

[0018] See Figures 1-5In this embodiment of the utility model, a bra sponge pad cutting device includes a workbench 1, a movable machine 2, a front-to-back moving mechanism 3, a left-to-right moving mechanism 4, a base 5, a vertical moving mechanism 6, a vibrating blade 7, and a real-time vacuuming mechanism 8. The front-to-back moving mechanism 3 is connected to the workbench 1 and the movable machine 2 respectively, and is used to drive the movable machine 2 to move back and forth on the workbench 1. The left-to-right moving mechanism 4 is installed on the upper end of the movable machine 2. The base 5 is connected to the left-to-right moving mechanism 4, and is used to drive the base 5 to move left and right. The vertical moving mechanism 6 is installed on the front side of the base 5. The vibrating blade 7 is fixedly installed on the vertical moving mechanism 6 and is used to cut bra sponge. The vertical moving mechanism 6 is used to drive the vibrating blade 7 to move up and down. The real-time vacuuming mechanism 8 includes: an isolation cover 801, a second electric telescopic rod 802, a negative pressure vacuum cleaner 803, a hose 804, and a suction nozzle 805. The second electric telescopic rod 802 is fixed on the base 5. The telescopic end of the electric telescopic rod 802 is fixedly connected to the isolation cover 801. The blade head of the vibrating knife 7 passes through the middle of the isolation cover 801. The top of the isolation cover 801 is provided with a hole for the blade head to pass through. The negative pressure vacuum cleaner 803 is fixed on the movable machine 2. The suction port of the negative pressure vacuum cleaner 803 is connected to the suction nozzle 805 through the hose 804. The suction nozzle 805 is fixed on the isolation cover 801 and inserted into the isolation cover 801. In use, the movable machine 2 is driven to move back and forth by the forward and backward moving mechanism 3. The movable machine 2 drives the left and right moving mechanism 4, the base 5, the up and down moving mechanism 6, and the vibrating knife 7 to move back and forth, thereby adjusting the forward and backward position of the vibrating knife 7. The left and right moving mechanism 4 drives the base 5, the up and down moving mechanism 6, and the vibrating knife 7 to move left and right, thereby adjusting the left and right position of the vibrating knife 7. The up and down moving mechanism 6 drives the vibrating knife 7 to move up and down, so as to make multi-directional adjustment of the position of the vibrating knife 7, which is convenient for the vibrating knife 7 to cut the sponge.

[0019] The isolation shield 801 is made of transparent acrylic so that its interior can be seen.

[0020] The forward and backward moving mechanism 3 includes: a first motor 301, a gear 302, a rack 303, a first slider 304, and a first slide rail 305. The first motor 301 is fixed on the movable machine 2. The gear 302 is fixed on the output shaft of the first motor 301. A rack 303 is provided on one side of the gear 302 to mesh with it. The rack 303 is fixed on the worktable 1. Two first sliders 304 are fixed on the bottom of the movable machine 2. Each first slider 304 is slidably mounted on a first slide rail 305. The first slide rail 305 is fixed on the worktable 1. In use, the first motor 301 drives the gear 302 to rotate, and the meshing force between the gear 302 and the rack 303 drives the movable machine 2 to move forward and backward.

[0021] The left-right moving mechanism 4 includes: a second motor 401, a lead screw 402, a nut 403, a second slider 404, and a second slide rail 405. The second motor 401 is fixed to the movable machine 2. The lead screw 402 is rotatably connected inside the movable machine 2. The output shaft of the second motor 401 is fixed to the lead screw 402 through a coupling. The nut 403 is installed on the lead screw 402. The second slider 404 is fixed to the upper side of the nut 403. The second slider 404 is slidably installed on the second slide rail 405. The second slide rail 405 is fixed inside the movable machine 2. The base 5 is fixedly connected to the nut 403. In use, the second motor 401 drives the lead screw 402 to rotate, the lead screw 402 drives the nut 403 to move, and the nut 403 drives the base 5 to move left and right.

[0022] The vertical movement mechanism 6 includes: a first electric telescopic rod 601, a lifting plate 602, a third slider 603, and a third slide rail 604. The first electric telescopic rod 601 is fixed on the base 5, and the telescopic end of the first electric telescopic rod 601 is fixedly connected to the lifting plate 602. The third slider 603 is fixed to the rear side of the lifting plate 602 and is slidably mounted on the third slide rail 604. The third slide rail 604 is fixed on the base 5. The vibrating blade 7 is fixedly mounted on the front side of the lifting plate 602. In use, the first electric telescopic rod 601 drives the lifting plate 602 to move up and down, and the lifting plate 602 drives the vibrating blade 7 to move up and down, thereby adjusting the vertical position of the vibrating blade 7.

[0023] A PLC controller 9 is fixedly installed on one side of the workbench 1. The first motor 301, the second motor 401, the first electric telescopic rod 601, the vibrating knife 7, the second electric telescopic rod 802, and the negative pressure vacuum cleaner 803 are all electrically connected to the PLC controller 9, and the electrical system is controlled by the PLC controller 9.

[0024] Working Principle: In use, the underwear sponge cutting device places the underwear sponge on the worktable 1. The forward and backward movement mechanism 3 drives the movable mechanism 2 to move forward and backward. The movable mechanism 2 drives the left and right movement mechanism 4, the base 5, the up and down movement mechanism 6, and the vibrating blade 7 to move forward and backward, thereby adjusting the position of the vibrating blade 7. The left and right movement mechanism 4 drives the base 5, the up and down movement mechanism 6, and the vibrating blade 7 to move left and right, thereby adjusting the left and right position of the vibrating blade 7. The up and down movement mechanism 6 drives the vibrating blade 7 to move up and down, allowing for multi-directional adjustment of the position of the vibrating blade 7 to facilitate cutting the sponge. During cutting, the second electric telescopic rod 802 drives the isolation cover 801 to move up and down, so that the isolation cover 801 adheres to the upper surface of the sponge to cover the sponge particles generated during cutting. Simultaneously, the negative pressure vacuum cleaner 803 sucks up the sponge particles through the suction nozzle 805 and transports them to the dust collection hood of the negative pressure vacuum cleaner 803 for collection, reducing pollution to the outside environment.

[0025] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for cutting underwear foam pads, characterized in that, The system includes a workbench (1), a movable machine (2), a front-to-back moving mechanism (3), a left-to-right moving mechanism (4), a base (5), a vertical moving mechanism (6), a vibrating blade (7), and a real-time dust collection mechanism (8). The front-to-back moving mechanism (3) is connected to the workbench (1) and the movable machine (2) respectively. The left-to-right moving mechanism (4) is installed on the upper end of the movable machine (2). The base (5) is connected to the left-to-right moving mechanism (4). The vertical moving mechanism (6) is installed on the front side of the base (5). The vibrating blade (7) is fixedly installed on the vertical moving mechanism (6). The real-time dust collection mechanism (8) includes: an isolation cover (801), a second... The device includes an electric telescopic rod (802), a negative pressure vacuum cleaner (803), a hose (804), and a nozzle (805). The second electric telescopic rod (802) is fixed on the base (5). The telescopic end of the second electric telescopic rod (802) is fixedly connected to the isolation cover (801). The blade of the vibrating knife (7) passes through the middle of the isolation cover (801). The negative pressure vacuum cleaner (803) is fixed on the movable machine (2). The air intake of the negative pressure vacuum cleaner (803) is connected to the nozzle (805) through the hose (804). The nozzle (805) is fixed on the isolation cover (801) and inserted into the isolation cover (801).

2. The underwear sponge pad cutting device according to claim 1, characterized in that, The forward and backward moving mechanism (3) includes: a first motor (301), a gear (302), a rack (303), a first slider (304), and a first slide rail (305). The first motor (301) is fixed on the moving machine (2). A gear (302) is fixed on the output shaft of the first motor (301). A rack (303) meshes with the gear (302) on one side. The rack (303) is fixed on the worktable (1). Two first sliders (304) are fixed at the bottom of the moving machine (2). Each first slider (304) is slidably mounted on a first slide rail (305). The first slide rail (305) is fixed on the worktable (1).

3. The underwear sponge pad cutting device according to claim 1, characterized in that, The left and right moving mechanism (4) includes: a second motor (401), a lead screw (402), a nut (403), a second slider (404), and a second slide rail (405). The second motor (401) is fixed on the movable machine (2). The lead screw (402) is rotatably connected inside the movable machine (2). The output shaft of the second motor (401) is fixed to the lead screw (402) through a coupling. A nut (403) is installed on the lead screw (402). A second slider (404) is fixed on the upper side of the nut (403). The second slider (404) is slidably installed on the second slide rail (405). The second slide rail (405) is fixed inside the movable machine (2). The base (5) is fixedly connected to the nut (403).

4. The underwear sponge pad cutting device according to claim 1, characterized in that, The up-and-down moving mechanism (6) includes: a first electric telescopic rod (601), a lifting plate (602), a third slider (603), and a third slide rail (604). The first electric telescopic rod (601) is fixed on the base (5). The telescopic end of the first electric telescopic rod (601) is fixedly connected to the lifting plate (602). The third slider (603) is fixed on the rear side of the lifting plate (602). The third slider (603) is slidably installed on the third slide rail (604). The third slide rail (604) is fixed on the base (5). The vibrating knife (7) is fixedly installed on the front side of the lifting plate (602).

5. The underwear sponge pad cutting device according to claim 1, characterized in that, The isolation cover (801) is made of transparent acrylic.

Images