Nylon plastic particle production particle crushing device

By combining the tank and spiral blades for heating and dehydration, and the sliding magnetic blocks for cleaning, along with the crank rocker to drive the directional vibration of the screen plate, the problems of thermal degradation and low screening efficiency in the production of nylon plastic granules are solved. This achieves uniform dehydration and efficient screening, ensuring the continuity of production and the quality of the finished product.

CN224545010UActive Publication Date: 2026-07-24SHENZHEN XIBANG NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN XIBANG NEW MATERIAL CO LTD
Filing Date
2025-09-01
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing nylon granule production processes suffer from risks of thermal degradation, surface hardening due to hot air drying, molecular chain breakage, insufficient directional dispersion, and low screening efficiency.

Method used

The system uses a combination of a trough and spiral blades for uniform heating and dehydration. The sliding magnet blocks are easy to clean, and the crank rocker drives the screen plate to generate directional vibration screening force, avoiding the defects of hot air drying and improving screening efficiency.

Benefits of technology

It achieves uniform dehydration and drying of nylon plastic granules, avoids surface hardening and thermal degradation, ensures continuous production and efficient screening, reduces maintenance downtime, and improves the consistency of finished product particle size.

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Abstract

The utility model discloses a granule smashing device for nylon plastic particle production, it includes base, the base upper end fixedly connected with support column, second motor and mincing bin, support column upper end fixedly connected with the groove, the inwall outer wall between groove is inlayed with electric heating stick, be provided with output shaft in the groove, output shaft outside fixedly connected with helical vane, the groove top fixedly connected with feeding hopper, output shaft one side sliding fixedly connected with first motor, first motor fixedly connected in the outside of support column, mincing bin upper end fixedly connected with feeding bin. Through above -mentioned structure, the mechanical combination of groove and helical vane makes nylon plastic particle continue to turn over in the conveying process, and fully contacts the heating wall surface. The sliding type magnet installation support quick detachable cleaning, the frequency swing of crank rocker drive's sieve plate, produces directional vibration screening force, makes the qualified granule high -efficient through sieve hole.
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Description

Technical Field

[0001] This utility model relates to the field of plastic machinery technology, and in particular to a granulation device for the production of nylon plastic granules. Background Technology

[0002] Currently, most nylon plastic granule drying methods use hot air circulation equipment, which has significant drawbacks: the risk of thermal degradation. Hot air directly contacts the material surface, and when the local temperature exceeds 160℃, it causes molecular chain breakage, hardening, and crust formation. The high-temperature airflow causes rapid dehydration and crystallization of the granule surface, forming a hard shell that hinders the diffusion of internal moisture, thus affecting subsequent processing. Traditional magnetic suction devices use bolts to fix the magnets, requiring the entire device to be stopped and disassembled for cleaning.

[0003] Problems exposed by linear vibrating screens in nylon particle screening: adhesion and clogging, electrostatic adsorption of nylon causing fine powder to stick to the screen holes, low classification efficiency, insufficient directional dispersion, and random vibration causing particles to jump around disorderly. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a granulation device for the production of nylon plastic granules. Through the mechanical combination of the trough and the spiral blades, the nylon plastic granules are continuously turned over during the conveying process, fully contacting the heated wall surface to achieve uniform dehydration and drying, avoiding surface hardening or thermal degradation caused by traditional hot air drying. The sliding magnet installation supports quick disassembly and cleaning, reducing maintenance downtime and ensuring continuous production. The crank rocker drives the screen plate to swing at a frequency, generating directional vibration screening force, so that qualified granules can pass through the screen holes efficiently.

[0005] This utility model also provides a granulator for producing nylon plastic granules, comprising a base, a support column, a second motor, and a shredding chamber fixedly connected to the upper end of the base, a trough fixedly connected to the upper end of the support column, a heating rod embedded between the inner and outer walls of the trough, an output shaft disposed inside the trough, a spiral blade fixedly connected to the outer side of the output shaft, a feed hopper fixedly connected to the top of the trough, a first motor slidably fixedly connected to one side of the output shaft, the first motor being fixedly connected to the outer side of the support column, and a feed hopper fixedly connected to the upper end of the shredding chamber. A connecting rod is fixedly connected at the entrance, and a magnet is slidably connected to one side of the connecting rod. A support frame and a bracket are fixedly connected to the lower end of the base. A base frame is fixedly connected to the lower end of the bracket. A directional wheel is provided on the upper end of the base frame. The upper end of the directional wheel is rotatably connected to both sides of the screen plate. A traction rod is fixedly connected to the left side of the screen plate. The traction rod is connected to the rotating shaft through a crank-rocker mechanism. The rotating shaft is slidably connected inside a bearing seat. The lower end of the bearing seat is fixedly connected to the base frame. A second motor is slidably fixedly connected to one side of the rotating shaft. A material discharge port is fixedly connected to the lower end of the base frame.

[0006] According to the present invention, a granulation device for producing nylon plastic granules is provided inside the shredding chamber. Two shredding wheels are provided inside the shredding chamber. A rotating rod is fixedly connected to the middle of each shredding wheel. The outer circumference of the left end of the rotating rod passes through the left side of the shredding chamber and is fixedly connected to a gear. A third motor is slidably and fixedly connected to one side of the rotating rod.

[0007] According to the present invention, a granulation device for producing nylon plastic granules is provided, wherein the heating rods are circumferentially distributed in the interlayer of the tank, and the interlayer is filled with heat-conducting oil to form a heat exchange chamber.

[0008] According to the present invention, a granulation device for producing nylon plastic granules is provided, wherein the top left side of the trough is connected to the feed hopper, the trough is located below the right end of the feed bin, and the horizontal height of the trough is higher than the horizontal height of the top of the feed bin.

[0009] According to the present invention, a granulation device for producing nylon plastic granules is provided, wherein the magnet block and the connecting rod are slidably connected, and the end face of the magnet block is lower than the horizontal height of the feed hopper inlet.

[0010] According to the present invention, a granulation device for producing nylon plastic granules is provided, wherein the shredding chamber penetrates through the base, the shredding chamber is disposed below the screen plate, and the lower end of the shredding chamber is connected to the upper end of the screen plate.

[0011] According to the present invention, a granulation device for producing nylon plastic granules has a slag outlet fixedly connected to the right side of the sieve plate.

[0012] Beneficial effects:

[0013] 1. The mechanical combination of the tank and spiral blades ensures that the nylon plastic granules continuously tumble during conveying, fully contacting the heated wall surface to achieve uniform dehydration and drying, avoiding surface hardening or thermal degradation caused by traditional hot air drying. The sliding magnet installation allows for quick disassembly and cleaning, reducing maintenance downtime and ensuring continuous production.

[0014] 2. The crank-driven sieve plate oscillates at a certain frequency, generating directional vibration screening force, which allows qualified particles to pass through the sieve holes efficiently, resulting in high screening efficiency and ensuring consistent particle size of the finished product. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a perspective view of a granulation device for producing nylon plastic granules according to this utility model;

[0017] Figure 2 This is a top view of a granulation device for producing nylon plastic granules according to this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the screening device at the lower end of the base plate of a granulation crushing device for producing nylon plastic granules according to this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the crushing device at the upper end of the bottom plate of the granulation device for producing nylon plastic granules according to this utility model.

[0020] Figure 5 This is a schematic diagram of the granulation device for producing nylon plastic granules, showing the removal of the trough.

[0021] Legend:

[0022] 1. Base; 2. Support frame; 3. Bracket; 4. Lower material discharge port; 5. Base frame; 6. Directional wheel; 7. Screen plate; 8. Traction rod; 9. Rotating shaft; 10. Third motor; 11. Bearing seat; 12. Slag outlet; 13. Second motor; 14. Grinding wheel; 15. Grinding bin; 16. Rotating rod; 17. Gear; 18. Magnet block; 19. Connecting rod; 20. Support column; 21. First motor; 22. Output shaft; 23. Tank; 24. Spiral blade; 25. Feed hopper; 26. Heating rod; 27. Feed bin. Detailed Implementation

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0024] Reference Figure 1-5This utility model discloses a granulation device for producing nylon plastic granules, comprising a base 1. A support column 20, a second motor 13, and a shredding chamber 15 are fixedly connected to the upper end of the base 1. A trough 23 is fixedly connected to the upper end of the support column 20. Heating rods 26 are embedded between the inner and outer walls of the trough 23. An output shaft 22 is disposed inside the trough 23. Spiral blades 24 are fixedly connected to the outer side of the output shaft 22. A feed hopper 25 is fixedly connected to the top of the trough 23. A first motor 21 is slidably fixedly connected to one side of the output shaft 22. The first motor 21 is fixedly connected to the outer side of the support column 20. A feed hopper 27 is fixedly connected to the upper end of the shredding chamber 15. A connecting rod 19 is fixedly connected to the inlet of the feed hopper 27. A magnet block 18 is slidably connected to one side of the connecting rod 19. A support frame 2 and a bracket 3 are fixedly connected to the lower end of the base 1. A base frame 5 is fixedly connected to the lower end of the bracket 3. A directional wheel 6 is provided on the upper end of the base frame 5. The upper end of the directional wheel 6 is rotatably connected to both sides of the screen plate 7. A traction rod 8 is fixedly connected to the left side of the screen plate 7. The traction rod 8 is connected to the rotating shaft 9 through a crank-rocker mechanism. The rotating shaft 9 is slidably connected inside the bearing seat 11. The lower end of the bearing seat 11 is fixedly connected to the base frame 5. A second motor 13 is slidably fixedly connected to one side of the rotating shaft 9. A lower material discharge port 4 is fixedly connected to the lower end of the base frame 5.

[0025] The shredding chamber 15 is equipped with two shredding wheels 14. A rotating rod 16 is fixedly connected to the middle of each shredding wheel 14. The outer circumference of the left end of the rotating rod 16 passes through the left side of the shredding chamber 15 and is fixedly connected to a gear 17. A third motor 10 is slidably and fixedly connected to one side of the rotating rod 16.

[0026] Specifically, inside the shredding chamber 15, the third motor 10 is started, which drives the rear rotating rod 16 and gear 17 to rotate, which in turn drives the front rotating rod 16 and gear 17 to rotate, and then drives the front and rear shredding wheels 14 to rotate, thus crushing the nylon plastic granule raw material.

[0027] The heating rods 26 are evenly distributed around the periphery in the interlayer of the tank 23, and the interlayer is filled with heat-conducting oil to form a heat exchange cavity.

[0028] Specifically, the nylon plastic granule raw material is driven by the first motor 21 to drive the output shaft 22, which in turn drives the spiral blades 24 to rotate. The material is rapidly pushed forward at the feeding end, squeezed and turned, and the heating time is extended. The electric heating rod 26 heats the high-temperature heat-conducting oil in the jacket of the tank 23, and the heat is directly conducted to the granules through the stainless steel wall.

[0029] The top left side of the trough 23 is connected to the feed hopper 25. The trough 23 is located below the right end of the feed bin 27. The horizontal height of the trough 23 is higher than the horizontal height of the top of the feed bin 27.

[0030] Specifically, after drying, the nylon plastic granules slide into the feed hopper 27.

[0031] The magnet block 18 and the connecting rod 19 are slidably connected, and the end face of the magnet block 18 is lower than the horizontal height of the inlet of the feed hopper 27.

[0032] Specifically, when the dried nylon plastic granule raw material passes through the magnet block 18, the iron filings are strongly attracted.

[0033] The shredding chamber 15 penetrates the base 1 and is located below the screen plate 7. The lower end of the shredding chamber 15 is connected to the upper end of the screen plate 7.

[0034] Specifically, the crushed nylon plastic granules fall into the sieve plate 7 through the through-hole between the shredder 15 and the base 1.

[0035] The slag outlet 12 is fixedly connected to the right side of the sieve plate 7.

[0036] Specifically, the third motor 10 drives the screen plate 7 to swing, screening the nylon plastic granules. Smaller nylon plastic granules fall through the screen holes of the screen plate 7 to the discharge port at the bottom of the lower material discharge port 4, while larger nylon plastic granules are discharged and collected at the slag discharge port 12 through the vibration of the screen plate 7, and then crushed again. This achieves the screening and reprocessing of larger nylon plastic granules, avoiding affecting subsequent processing.

[0037] Working Principle: Wet plastic granules are fed into the tank 23 via a screw conveyor from the feed hopper 25. The first motor 21 drives the output shaft 22, which in turn rotates the screw blades 24. The material is rapidly advanced at the feed end, compressing and turning it to extend the heating time and conduct heat through contact. The heating rod 26 heats the high-temperature heat-conducting oil in the jacket of the tank 23. The heat is directly conducted to the granules through the stainless steel wall, causing the moisture to evaporate. After drying, the granules slide into the feed hopper 27. When they pass through the magnet block 18, the iron filings are strongly attracted, and the clean granules enter the shredding chamber 15. The second motor 13 drives the rotating rod 16 to rotate at high speed through the gear 17, causing the shredding wheel 14 to form a shearing surface with the shredding chamber 15, crushing the dried granules. The third motor 10 drives the rotating shaft 9, which in turn drives the screen plate 7 to swing horizontally through the crank rocker mechanism. Qualified granules pass through the screen plate 7 and fall into the lower material discharge port 4, while unqualified granules roll along the screen plate 7 into the slag discharge port 12. After collection, they re-enter the drying and crushing cycle until they meet the standards.

[0038] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A granulation device for producing nylon plastic granules, comprising a base (1), characterized in that: The base (1) is fixedly connected to a support column (20), a second motor (13), and a shredding chamber (15). The support column (20) is fixedly connected to a trough (23). A heating rod (26) is embedded between the inner and outer walls of the trough (23). An output shaft (22) is provided inside the trough (23). A spiral blade (24) is fixedly connected to the outer side of the output shaft (22). A feed hopper (25) is fixedly connected to the top of the trough (23). A first motor (21) is slidably fixedly connected to one side of the output shaft (22). The first motor (21) is fixedly connected to the outer side of the support column (20). A feed chamber (27) is fixedly connected to the upper end of the shredding chamber (15). A connecting rod (19) is fixedly connected to the inlet of the feed chamber (27). The connecting rod (19) is slidably connected to a magnet (18) on one side. The base (1) is fixedly connected to a support frame (2) and a bracket (3) at the lower end. The bracket (3) is fixedly connected to a base frame (5) at the lower end. The base frame (5) is provided with a directional wheel (6) at the upper end. The directional wheel (6) is slidably connected to both sides of the screen plate (7). The screen plate (7) is fixedly connected to a traction rod (8) on the left side. The traction rod (8) is connected to the rotating shaft (9) through a crank rocker mechanism. The rotating shaft (9) is slidably connected to the inside of the bearing seat (11). The lower end of the bearing seat (11) is fixedly connected to the base frame (5). The rotating shaft (9) is slidably fixedly connected to a second motor (13) on one side. The base frame (5) is fixedly connected to a material discharge port (4) at the lower end.

2. The granulation device for producing nylon plastic granules according to claim 1, characterized in that, The shredding chamber (15) is equipped with two shredding wheels (14). A rotating rod (16) is fixedly connected to the middle of each shredding wheel (14). The outer periphery of the left end of the rotating rod (16) passes through the left side of the shredding chamber (15) and is fixedly connected to a gear (17). A third motor (10) is slidably fixedly connected to one side of the rotating rod (16).

3. The granulation device for producing nylon plastic granules according to claim 1, characterized in that, The heating rods (26) are evenly distributed circumferentially in the interlayer of the tank (23), and the interlayer is filled with heat-conducting oil to form a heat exchange cavity.

4. The granulation device for producing nylon plastic granules according to claim 1, characterized in that, The top left side of the trough (23) is connected to the feed hopper (25). The trough (23) is located below the right end of the feed bin (27). The horizontal height of the trough (23) is higher than the horizontal height of the top of the feed bin (27).

5. The granulation device for producing nylon plastic granules according to claim 1, characterized in that, The magnet block (18) and the connecting rod (19) are connected in a sliding manner, and the end face of the magnet block (18) is lower than the horizontal height of the inlet of the feed hopper (27).

6. The granulation device for producing nylon plastic granules according to claim 1, characterized in that, The shredding chamber (15) penetrates the base (1) and is located below the screen plate (7). The lower end of the shredding chamber (15) is connected to the upper end of the screen plate (7).

7. The granulation device for producing nylon plastic granules according to claim 1, characterized in that, The sieve plate (7) is fixedly connected to the slag outlet (12) on the right side.