A printing apparatus suitable for brake disc components

Abstract

The utility model discloses a kind of printing equipment suitable for brake disc accessories, including main control frame, electric transfer sliding table, printing platform mechanism, pad printing head driving mechanism, turnover pad printing positioning mechanism, vibration feed mechanism, push discharging mechanism, brake disc vibration disc, the printing platform mechanism is installed on the main control frame, the electric transfer sliding table is installed in the front side of the printing platform mechanism, the pad printing head driving mechanism is located above the printing platform mechanism, the turnover pad printing positioning mechanism is slidably installed on the electric transfer sliding table, the vibration feed mechanism, the push discharging mechanism are respectively located at the both sides of the electric transfer sliding table. Advantageous effect lies in: batch feed of brake disc accessory is realized, multiple simultaneous printing is realized, full-automatic automation replaces manual semi-automatic production, through automated production, efficiency is greatly improved, and product transfer equipment debugging difficulty is simplified.

Description

Technical Field

[0001] This utility model relates to the field of car model parts production, and in particular to a printing device suitable for brake disc parts. Background Technology

[0002] Car models are scale models made strictly according to the shape, structure, color, and even interior parts of real cars. They are loved and collected by many car enthusiasts. In actual production, some parts need to be printed with patterns. When printing real car brake disc and caliper patterns on the surface of brake discs in 1:24 and 1:18 car model parts, it can only be produced by workers manually operating ordinary single-machine pad printing machines. This is inefficient, requires a lot of equipment to meet production needs, and the work is monotonous and tedious, consisting of a repetitive grasping and placing action. Utility Model Content

[0003] The purpose of this invention is to provide a printing device suitable for brake disc parts in order to solve the above-mentioned problems.

[0004] This utility model achieves the above objectives through the following technical solutions:

[0005] A printing device for brake disc parts includes a main control frame, an electric transfer slide, an printing table mechanism, a transfer head drive mechanism, a flip-over transfer positioning mechanism, a vibrating feeding mechanism, a pushing and unloading mechanism, and a brake disc vibrating plate. The printing table mechanism is mounted on the main control frame. The electric transfer slide is mounted on the front side of the printing table mechanism. The transfer head drive mechanism is located above the printing table mechanism. The flip-over transfer positioning mechanism is slidably mounted on the electric transfer slide. The vibrating feeding mechanism and the pushing and unloading mechanism are respectively located on both sides of the electric transfer slide. The brake disc vibrating plate is located at the feeding inlet of the vibrating feeding mechanism.

[0006] Furthermore, the flipping and transfer printing positioning mechanism includes a movable base frame, on which a flipping motor is mounted. The flipping motor rotatably mounts a flipping plate via a flipping shaft. A printing blocking cylinder and a clamping cylinder are mounted on one side of the flipping plate. A printing blocking clamp is mounted at the end of the piston rod of the printing blocking cylinder, and a disc pressing frame is mounted at the end of the piston rod of the clamping cylinder. Several single pressing blocks are mounted on the disc pressing frame near the printing blocking clamp. A flipping blocking block is connected to one side of the flipping plate via a flipping blocking cylinder.

[0007] Furthermore, the printing baffle is provided with a printing baffle strip on the side near the disc pressing frame, the end of the single pressing block is provided with a disc slot, the edge of the disc slot is provided with a pad groove, and a flip-limiting block is installed on the movable base.

[0008] Furthermore, the ink pad mechanism includes an ink pad frame, on which four-color ink pads are mounted. Above the four-color ink pads is an ink cup pusher. The back side of the ink cup pusher is mounted to the ink pad frame via an ink cup pusher cylinder. The ink cup pusher is equipped with ink cups corresponding to the four-color ink pads. The front side of the four-color ink pads is equipped with a tape limiting roller assembly, and both ends of the tape limiting roller assembly are equipped with electric winding wheels.

[0009] Furthermore, the pad printing head drive mechanism includes a pad printing fixing frame, on which a pad printing head front and rear drive screw is rotatably mounted. One end of the front and rear drive screw is connected to a screw motor mounted on the pad printing fixing frame. A screw drive frame is threadedly connected to the front and rear drive screw. A pad printing main frame is mounted at the bottom of the screw drive frame. A pad printing pressure cylinder is mounted on the main frame. The piston rod end of the pressure cylinder extends to the bottom of the main frame and is connected to a pad printing pressure frame. A pad printing head is mounted at the bottom of the pressure frame. A touch screen is mounted on the front side of the pad printing fixing frame. The touch screen is communicatively connected to the control motherboard inside the main control frame.

[0010] Furthermore, the vibratory feeding mechanism includes a feeding base, on the top of which a brake disc vibrating material trough is mounted via a vibrator. The top surface of the brake disc vibrating material trough is provided with a feeding groove. A feeding cylinder is mounted on the side of the brake disc vibrating material trough. A feeding insert cylinder is mounted on the end of the piston rod of the feeding cylinder via a feeding insert cylinder frame. A feeding side strip hole is provided on the brake disc vibrating material trough on one side of the feeding insert cylinder. The piston rod of the feeding insert cylinder is located in the feeding side strip hole. A stop hole is provided on the groove wall at the outlet end of the feeding groove. A feeding stop cylinder is mounted on the outside of the stop hole.

[0011] Furthermore, the feeding mechanism includes a feeding frame, on one side of which are a feeding cylinder and a feeding groove arranged vertically. A pulling block drive cylinder is installed at the end of the piston rod of the feeding cylinder, and a plurality of pulling columns are installed at the end of the piston rod of the pulling block drive cylinder through the pulling frame.

[0012] Furthermore, the electric transfer slide includes a slide body and a slide motor. A lead screw drive is installed on one end of the slide body, and the motor shaft of the slide motor is connected to the lead screw in the slide groove inside the slide body through the lead screw drive.

[0013] Furthermore, a vibratory feed mechanism and a vibratory feed disc are mounted on the bottom of the vibratory feed disc.

[0014] The beneficial effects are as follows: The printing equipment for brake disc parts described in this utility model realizes batch feeding and simultaneous printing of multiple brake disc parts. From feeding to screening to quantitative feeding and printing, and then to unloading, the entire process is fully automated, replacing manual and semi-automatic production. Through automated production, efficiency is greatly improved and the difficulty of equipment debugging during product transition is reduced. Attached Figure Description

[0015] Figure 1 This is a structural diagram of a printing device suitable for brake disc parts according to the present invention;

[0016] Figure 2 This is a partial structural diagram of a printing device for brake disc parts as described in this utility model;

[0017] Figure 3 This is a structural diagram of a vibration feeding mechanism for a printing equipment suitable for brake disc parts, as described in this utility model.

[0018] Figure 4 This utility model describes a transfer printing positioning mechanism structure for printing equipment suitable for brake disc parts. Figure 1 ;

[0019] Figure 5 This utility model describes a transfer printing positioning mechanism structure for printing equipment suitable for brake disc parts. Figure 2 ;

[0020] Figure 6 This is a structural diagram of a push-and-feed mechanism for a printing equipment suitable for brake disc parts, as described in this utility model;

[0021] Figure 7 This is a structural diagram of an electric transfer slide for a printing equipment suitable for brake disc parts, as described in this utility model;

[0022] Figure 8 This utility model describes the structural diagram of a brake disc component for a printing equipment suitable for brake disc components.

[0023] The annotations in the attached figures are explained as follows:

[0024] 100. Main control rack; 110. Touch screen;

[0025] 200. Electric transfer slide; 201. Slide body; 202. Screw drive unit; 203. Slide motor; 204. Slide base.

[0026] 300. Inkpad mechanism; 301. Inkpad frame; 302. Four-color inkpad; 303. Ink cup; 304. Ink cup pusher; 305. Belt limiting roller assembly; 306. Electric winding wheel.

[0027] 400. Pad printing head drive mechanism; 401. Pad printing fixed frame; 402. Pad printing head front and rear drive screw; 403. Screw drive frame; 404. Screw motor; 405. Pad printing pressure cylinder; 406. Limiting post; 407. Pad printing main frame; 408. Pad printing pressure frame; 409. Pad printing head.

[0028] 500. Flipping and transfer printing positioning mechanism; 501. Movable base frame; 502. Flipping motor; 503. Disc pressing frame; 504. Flipping shaft; 505. Flipping stop cylinder; 506. Flipping stop block; 507. Single pressing block; 508. Disc slot; 509. Pad groove; 510. Flipping limit block; 511. Print blocking cylinder; 512. Print blocking clamp; 513. Print blocking strip; 514. Clamping cylinder; 515. Flipping plate.

[0029] 600. Vibrating feeding mechanism; 601. Feeding seat; 602. Straight vibrator; 603. Feeding cylinder; 604. Feeding insert cylinder frame; 605. Brake disc straight vibrating material trough; 606. Feeding stop cylinder; 607. Feeding insert cylinder; 608. Feeding side strip hole; 609. Feeding strip groove.

[0030] 700. Pushing and feeding mechanism; 701. Feeding frame; 702. Feeding cylinder; 703. Pulling block drive cylinder; 704. Pulling frame; 705. Pulling column; 706. Feeding trough bar.

[0031] 800. Brake disc vibratory plate; 810. Vibratory plate support; 820. Brake disc accessories; 821. Main ring body; 822. Ring protrusion; 823. Side ring body. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0033] The following is combined Figures 1 to 8 The printing equipment for brake disc parts provided in this embodiment will be further described as follows:

[0034] Please refer to Figure 1This utility model provides a printing device suitable for brake disc parts, including a main control frame 100, an electric transfer slide 200, an printing table mechanism 300, a transfer head drive mechanism 400, a flip-over transfer positioning mechanism 500, a vibrating feeding mechanism 600, a pushing and unloading mechanism 700, and a brake disc vibrating plate 800. The printing table mechanism 300 is mounted on the main control frame 100, the electric transfer slide 200 is mounted on the front side of the printing table mechanism 300, the transfer head drive mechanism 400 is located above the printing table mechanism 300, the flip-over transfer positioning mechanism 500 is slidably mounted on the electric transfer slide 200, the vibrating feeding mechanism 600 and the pushing and unloading mechanism 700 are respectively located on both sides of the electric transfer slide 200, and the brake disc vibrating plate 800 is located at the feeding inlet of the vibrating feeding mechanism 600.

[0035] In this embodiment, the brake disc components 820 are arranged in rows by vibration screening by the brake disc vibrating plate 800, and then conveyed to the flipping transfer printing positioning mechanism 500 by the vibration feeding mechanism 600. The flipping transfer printing positioning mechanism 500 drives the brake disc components 820 to flip and expose the part to be printed. The part is then printed in four colors by the four transfer printing heads of the transfer printing head driving mechanism 400, and then passed to the pushing and unloading mechanism 700 to realize material discharge.

[0036] like Figure 1 - Figure 7 As shown, embodiments of this utility model also disclose the following more optimized specific structures:

[0037] Specific reference Figure 4 , Figure 5 The flipping and printing positioning mechanism 500 includes a movable base frame 501, on which a flipping motor 502 is mounted. The flipping motor 502 is rotatably mounted with a flipping plate 515 via a flipping shaft 504. A printing blocking cylinder 511 and a clamping cylinder 514 are mounted on one side of the flipping plate 515. A printing blocking clamp 512 is mounted at the end of the piston rod of the printing blocking cylinder 511. A disc pressure frame 503 is mounted at the end of the piston rod of the clamping cylinder 514. Several single pressure blocks 507 are mounted on the disc pressure frame 503 near the printing blocking clamp 512. A flipping blocking block 506 is connected to one side of the flipping plate 515 via a flipping blocking cylinder 505. The flipping blocking block 506 is used to block the brake disc accessory 820 when the flipping and printing positioning mechanism 500 and the vibrating feeding mechanism 600 are transferring materials.

[0038] In this embodiment, the flipping shaft 504 is fixed to the flipping plate 515. The printing baffle 512 is provided with a printing baffle strip 513 on one side near the disc pressing frame 503. The end of the single pressing block 507 is provided with a disc slot 508. The edge of the disc slot 508 is provided with a pad groove 509. The printing baffle 512 clamps the side ring body 823 in the disc slot 508. The main ring body 821 is provided in the pad groove 509. The printing baffle strip 513 is pressed onto the outer side of the main ring body 821 and exposes the ring protrusion 822 for pad printing. A flipping limit block 510 is installed on the movable base frame 501 to limit the flipping of the flipping plate 515.

[0039] Reference Figure 2 The ink pad mechanism 300 includes an ink pad frame 301, on which a four-color ink pad 302 is mounted. Above the four-color ink pad 302, an ink cup pusher 304 is provided. The back side of the ink cup pusher 304 is mounted on the ink pad frame 301 via an ink cup pusher cylinder (not shown). An ink cup 303 corresponding to the four-color ink pad 302 is mounted on the ink cup pusher 304.

[0040] The front side of the four-color printing table 302 is provided with a tape limiting roller assembly 305. Electric winding rollers 306 are installed at both ends of the tape limiting roller assembly 305 to install the winding tape and remove excess ink.

[0041] Continue to refer to Figure 2 The pad printing head drive mechanism 400 includes a pad printing fixed frame 401. A pad printing head front and rear drive screw 402 is rotatably mounted on the pad printing fixed frame 401. One end of the pad printing head front and rear drive screw 402 is connected to a screw motor 404 mounted on the pad printing fixed frame 401. A screw drive frame 403 is threaded onto the pad printing head front and rear drive screw 402. A pad printing main frame 407 is mounted at the bottom of the screw drive frame 403. A pad printing pressure cylinder 405 is mounted on the pad printing main frame 407. The piston rod end of the pad printing pressure cylinder 405 extends to the bottom of the pad printing main frame 407 and is connected to a pad printing pressure frame 408. A pad printing head 409 is mounted at the bottom of the pad printing pressure frame 408. A touch screen 110 is mounted on the front side of the pad printing fixed frame 401. The touch screen 110 is communicatively connected to the control motherboard inside the main control frame 101.

[0042] In this embodiment, there are four pad printing heads 409, corresponding to the four-color printing pads 302. The pad printing main frame 407 is provided with several sliding holes. A limiting post 406 is inserted into the sliding hole. The bottom end of the limiting post 406 is installed on the pad printing press frame 408 to increase the stability of the pad printing press frame 408 during the pressing process.

[0043] Reference Figure 3The vibrating feeding mechanism 600 includes a feeding base 601. A brake disc vibrating material trough 605 is mounted on the top of the feeding base 601 via a vibrator 602. A feeding groove 609 is provided on the top surface of the brake disc vibrating material trough 605. A feeding cylinder 603 is mounted on the side of the brake disc vibrating material trough 605. A feeding insert cylinder 607 is mounted on the end of the piston rod of the feeding cylinder 603 via a feeding insert cylinder bracket 604. A feeding side hole 608 is provided on the brake disc vibrating material trough 605 on one side of the feeding insert cylinder 607. The piston rod of the feeding insert cylinder 607 is located in the feeding side hole 608 to facilitate the insertion of the brake disc accessory 820 and drive it out. A stop hole is provided on the groove wall at the outlet end of the feeding groove 609. A feeding stop cylinder 606 is mounted on the outside of the stop hole. The piston rod of the feeding stop cylinder 606 extends into the feeding groove 609 through the stop hole.

[0044] Reference Figure 6 The feeding mechanism 700 includes a feeding frame 701. A feeding cylinder 702 and a feeding trough 706 arranged vertically are installed on one side of the feeding frame 701. A pulling block drive cylinder 703 is installed at the end of the piston rod of the feeding cylinder 702. Several pulling columns 705 are installed at the end of the piston rod of the pulling block drive cylinder 703 through the pulling frame 704.

[0045] In this embodiment, the piston rod of the feeding cylinder 702 extends horizontally, the piston rod of the pulling block drive cylinder 703 extends vertically, and there are three pulling columns 705, which can realize the feeding of three brake disc parts 820 at one time.

[0046] Reference Figure 7 The electric transfer slide 200 includes a slide body 201 and a slide motor 203. A lead screw transmission part 202 is installed on one end of the slide body 201. The motor shaft of the slide motor 203 is connected to the lead screw in the slide groove inside the slide body 201 through the lead screw transmission part 202. The lead screw in the slide groove is threadedly connected to a slide body, which slides under its drive. The lead screw transmission part 202 is mainly composed of a transmission cover and internal transmission pulleys and other structures, which is a common transmission structure. A slide base 204 is installed at the bottom of the slide body 201.

[0047] The bottom of the vibratory feeding mechanism 600 and the brake disc vibratory plate 800 is equipped with a vibratory plate support seat 810.

[0048] like Figure 1 - Figure 8The printing equipment shown is mainly for four-color printing of brake disc parts 820 in car models. Brake disc parts 820 include a main ring body 821, a ring protrusion 822, and a side ring body 823, which are brake parts in the model. Among them, the ring protrusion 822 needs to be printed in four colors. The brake disc parts 820 are arranged in the feed groove 609 of the vibrating feed mechanism 600 after being vibrated by the brake disc vibrating plate 800. When the flipping transfer printing positioning mechanism 500 moves to the outlet of the feed groove 609, the feed stop cylinder 606 releases the limit on the outermost brake disc part 820, and the feeding insertion cylinder 607 is inserted into the fourth brake disc part 820 at the outlet, and the outer three are fed into the flipping transfer printing positioning mechanism 500.

[0049] The single pressure block 507 and the printing baffle 512 on the flipping and transfer printing positioning mechanism 500 clamp the three brake disc parts 820 and block them with the printing baffle strip 513, exposing only the annular protrusion 822. The flipping motor 502 flips the parts so that they are placed horizontally and moves them sequentially under the four printing heads 409 via the electric transfer slide 201 for four-color transfer printing.

[0050] After the pad printing is completed, the flipping and transfer printing positioning mechanism 500 moves to the pushing and unloading mechanism 700. The pulling column 705 is inserted into the annular hole of the brake disc component 820 under the pressure of the pulling block drive cylinder 703, and the unloading cylinder 702 pulls the three brake disc components 820 into the unloading groove 706, completing the loading, unloading and pad printing of a set of brake disc components 820.

[0051] The above structure enables batch feeding and simultaneous printing of brake disc parts. From feeding to screening to quantitative feeding and printing, and then to unloading, the entire process is fully automated, replacing manual and semi-automatic production. This reduces the constraints on production capacity caused by labor shortages. Through automated production, efficiency is increased by 500%, and the difficulty of product transfer equipment debugging is simplified.

[0052] Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of this utility model as claimed.

Claims

1. A printing device suitable for brake disc parts, characterized in that: The system includes a main control frame (100), an electric transfer slide (200), an ink pad mechanism (300), a transfer head drive mechanism (400), a flip-over transfer positioning mechanism (500), a vibrating feeding mechanism (600), a pushing and unloading mechanism (700), and a brake disc vibrating plate (800). The ink pad mechanism (300) is mounted on the main control frame (100). The electric transfer slide (200) is mounted on the front side of the ink pad mechanism (300). The transfer head drive mechanism (400) is located above the ink pad mechanism (300). The flip-over transfer positioning mechanism (500) is slidably mounted on the electric transfer slide (200). The vibrating feeding mechanism (600) and the pushing and unloading mechanism (700) are respectively located on both sides of the electric transfer slide (200). The brake disc vibrating plate (800) is located at the feeding inlet of the vibrating feeding mechanism (600).

2. The printing equipment for brake disc parts according to claim 1, characterized in that: The flipping and transfer printing positioning mechanism (500) includes a movable base frame (501), on which a flipping motor (502) is installed. The flipping motor (502) is rotatably mounted with a flipping plate (515) via a flipping shaft (504). A printing blocking cylinder (511) and a clamping cylinder (514) are installed on one side of the flipping plate (515). A printing blocking clamp (512) is installed at the end of the piston rod of the printing blocking cylinder (511). A disc pressing frame (503) is installed at the end of the piston rod of the clamping cylinder (514). Several single pressing blocks (507) are installed on the disc pressing frame (503) near the printing blocking clamp (512). A flipping blocking block (506) is connected to one side of the flipping plate (515) via a flipping blocking cylinder (505).

3. The printing equipment for brake disc parts according to claim 2, characterized in that: The printing baffle (512) has a printing baffle strip (513) on the side near the disc press (503), the end of the single press block (507) has a disc slot (508), the edge of the disc slot (508) has a pad groove (509), and the movable base (501) is equipped with a flip limit block (510).

4. The printing equipment for brake disc parts according to claim 3, characterized in that: The ink pad mechanism (300) includes an ink pad frame (301), on which a four-color ink pad (302) is mounted. An ink cup pusher (304) is provided above the four-color ink pad (302). The back side of the ink cup pusher (304) is mounted on the ink pad frame (301) via an ink cup pusher cylinder. An ink cup (303) corresponding to the four-color ink pad (302) is mounted on the ink cup pusher (304). A tape limiting roller assembly (305) is provided on the front side of the four-color ink pad (302). Electric winding wheels (306) are installed at both ends of the tape limiting roller assembly (305).

5. A printing device for brake disc parts according to claim 4, characterized in that: The pad printing head drive mechanism (400) includes a pad printing fixing frame (401), on which a pad printing head front and rear drive screw (402) is rotatably mounted. One end of the pad printing head front and rear drive screw (402) is connected to a screw motor (404) mounted on the pad printing fixing frame (401). A screw drive frame (403) is threadedly mounted on the pad printing head front and rear drive screw (402), and a pad printing main frame is mounted at the bottom of the screw drive frame (403). (407) A pad printing cylinder (405) is installed on the pad printing main frame (407). The piston rod end of the pad printing cylinder (405) extends to the bottom of the pad printing main frame (407) and is connected to a pad printing frame (408). A pad printing head (409) is installed at the bottom of the pad printing frame (408). A touch screen (110) is installed on the front side of the pad printing fixing frame (401). The touch screen (110) is communicatively connected to the control motherboard inside the main control frame (100).

6. The printing equipment for brake disc parts according to claim 1, characterized in that: The vibrating feeding mechanism (600) includes a feeding seat (601). A brake disc vibrating material groove (605) is mounted on the top of the feeding seat (601) via a vibrator (602). A feeding groove (609) is provided on the top surface of the brake disc vibrating material groove (605). A feeding cylinder (603) is mounted on the side of the brake disc vibrating material groove (605). A feeding cylinder (607) is mounted on the end of the piston rod of the feeding cylinder (603) via a feeding cylinder bracket (604). A feeding side hole (608) is provided on the brake disc vibrating material groove (605) on one side of the feeding cylinder (607). The piston rod of the feeding cylinder (607) is located in the feeding side hole (608). A stop hole is provided on the groove wall at the outlet end of the feeding groove (609). A feeding stop cylinder (606) is installed on the outside of the stop hole.

7. A printing device for brake disc parts according to claim 1, characterized in that: The feeding mechanism (700) includes a feeding frame (701). A feeding cylinder (702) and a feeding groove (706) arranged vertically are installed on one side of the feeding frame (701). A pulling block drive cylinder (703) is installed at the end of the piston rod of the feeding cylinder (702). A plurality of pulling columns (705) are installed at the end of the piston rod of the pulling block drive cylinder (703) through the pulling frame (704).

8. A printing device for brake disc parts according to claim 1, characterized in that: The electric transfer slide (200) includes a slide body (201) and a slide motor (203). A lead screw drive (202) is installed on one end of the slide body (201). The motor shaft of the slide motor (203) is connected to the lead screw in the slide groove inside the slide body (201) through the lead screw drive (202).

9. A printing device for brake disc parts according to claim 1, characterized in that: The bottom of the vibratory feeding mechanism (600) and the brake disc vibratory plate (800) is equipped with a vibratory plate support (810).

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