An updraught device
By designing an upper getter device and adopting a conveying and unloading device, the problem of low efficiency of manual feeding was solved, and automated mass production of vacuum insulation panels was realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN SUPER TECH ADVANCED MATERIAL CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-07-24
AI Technical Summary
Traditional getter feeding methods are manual, resulting in low efficiency and making them unsuitable for automated mass production of vacuum insulation panels.
An uptake agent feeding device was designed, including a conveying device and an unloading device. The device utilizes components such as a conveyor belt, a horizontal pushing mechanism, a rotating mechanism, and a clamping mechanism to achieve automated uptake agent feeding.
It enables automated feeding of getter, is suitable for mass production of vacuum insulation panels, and improves production efficiency.
Smart Images

Figure CN224547242U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mass production technology of vacuum insulation panels, and in particular to a getter device. Background Technology
[0002] Vacuum insulation panels are a new type of high-efficiency insulation material developed in recent years. They consist of a core material, a gas barrier membrane, and a getter. By increasing the vacuum level inside the panel, they suppress heat transfer caused by air, achieving the goals of heat preservation, energy saving, and space saving. Vacuum insulation panels are widely used in refrigerators, medical insulated boxes, refrigerated containers, and other fields with high insulation requirements, as well as in the external wall insulation of new energy-saving buildings.
[0003] In the manufacturing of vacuum insulation panels, a getter is placed on the core material, and then the getter and core material are bagged, or the getter and core material are placed on the bottom shell, covered with a barrier film, and finally vacuum-sealed. The getter is used to absorb residual gases within the vacuum insulation panel, maintaining a good vacuum environment to improve its insulation performance and extend its service life. Traditionally, getter loading is done manually, which is slow and inefficient, making it unsuitable for automated mass production of vacuum insulation panels. Utility Model Content
[0004] Based on the aforementioned problems in the prior art, the purpose of this application is to provide a getter loading device, which automatically places the getter onto the core material by setting up a conveying device and a feeding device, and is suitable for the automated mass production of vacuum insulation panels.
[0005] The technical solution adopted by this application to solve its technical problem is: an upper getter device, including a conveying device and a discharging device;
[0006] The conveying device includes a conveyor belt and a conveyor frame, with the conveyor belt rotatably mounted on the conveyor frame;
[0007] The feeding device includes a frame, a base, a storage pipe, and a horizontal pushing mechanism. The frame is mounted on the conveyor frame, the base is mounted on the frame and located above the conveyor belt, the storage pipe is mounted on the base, a storage cavity is formed inside the storage pipe, the lower end of the storage pipe is the discharge port, and a pushing space is formed between the discharge port and the base. The horizontal pushing mechanism is mounted on the base and includes a horizontal pushing block that can move laterally in the pushing space.
[0008] Furthermore, the base includes a lower substrate and an upper substrate. The lower substrate is fixed on the frame, and the upper substrate is fixed on the lower substrate, forming a mounting cavity between the upper substrate and the lower substrate.
[0009] Furthermore, the storage tube is located between the lower substrate and the upper substrate, and the upper end of the storage tube is fixed to the bottom of the upper substrate.
[0010] Furthermore, the horizontal pushing mechanism also includes a horizontal pushing cylinder, which is fixed on the lower substrate and connected to the horizontal pushing block to drive the horizontal pushing block to move horizontally.
[0011] Furthermore, a positioning groove is formed at the end of the horizontal push block.
[0012] Furthermore, the upper end of the storage tube is the inlet; the upper substrate is provided with a discharge port, which is located directly above the inlet.
[0013] Furthermore, the feeding device also includes a rotating mechanism, a clamping mechanism, and a feeding tube. The rotating mechanism is mounted on the upper substrate. The clamping mechanism is connected to the rotating mechanism and is driven to rotate by the rotating mechanism. Multiple feeding tubes are provided. Each feeding tube is mounted on the clamping mechanism and rotates with the clamping mechanism, so that the lower end outlet of the feeding tube rotates to the feeding port.
[0014] Furthermore, a pipe cap is installed at the upper inlet of the feed pipe.
[0015] Furthermore, the rotating mechanism includes a rotary motor, a first rotating shaft, a first sprocket, a second rotating shaft, a second sprocket, and a chain. The rotary motor is mounted on the lower substrate. The first rotating shaft is connected to the rotary motor and driven to rotate by the rotary motor. The first sprocket is mounted on the first rotating shaft. The second rotating shaft is rotatably mounted on the upper substrate. The second sprocket is mounted on the second rotating shaft. The chain is connected to the first sprocket and the second sprocket.
[0016] Furthermore, the clamping mechanism is a clamping block, which is fixed on the chain and rotates synchronously with the chain. A clamping groove for clamping the feed tube is formed inside the clamping block.
[0017] Furthermore, it also includes an external push mechanism, which includes an external push cylinder and an external push plate. The external push cylinder is fixed on the upper substrate, and the external push plate is connected to the external push cylinder and is driven by the external push cylinder to move so as to push out the feed tube in the clamping block.
[0018] Furthermore, it also includes a feeding slide, which is located between the lower substrate and the frame. The upper end of the feeding slide is fixed to the bottom of the lower substrate, and the input port of the feeding slide is located below the push-out position of the horizontal push block.
[0019] Furthermore, the conveying device also includes a drive mechanism, which is mounted on the conveyor frame and connected to the conveyor belt to drive the conveyor belt to rotate.
[0020] The beneficial effects of this application are as follows: In use, the stacked getter is first placed in the storage tube. Because a pushing space is formed between the outlet and the base, the getter at the bottom of the storage tube is positioned within this pushing space. The core material is then placed on the conveyor belt of the conveying device for transport. When the core material moves to below the unloading device, the horizontal pushing block of the horizontal pushing mechanism moves laterally, pushing the getter in the pushing space onto the core material, thus completing the getter loading. After the previous getter is pushed onto the core material by the horizontal pushing block, the horizontal pushing block resets. At this time, the next getter falls into the pushing space under gravity. Then, the horizontal pushing block pushes again, repeating the above steps, thus automating the pushing of each getter onto the core material. This is suitable for the automated mass production of vacuum insulation panels. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the getter device in this application;
[0022] Figure 2 This is a schematic diagram of the feeding device in this application;
[0023] Figure 3 This is a structural schematic diagram of the feeding device in this application from another angle.
[0024] Explanation of reference numerals in the attached figures
[0025] Conveying device 1, conveyor belt 11, conveyor frame 12, unloading device 2, frame 21, base 22, lower substrate 221, upper substrate 222, storage pipe 23, horizontal pushing mechanism 24, horizontal pushing block 241, horizontal pushing cylinder 242, rotating mechanism 25, rotating motor 251, first rotating shaft 252, first sprocket 253, second rotating shaft 254, second sprocket 255, chain 256, clamping mechanism 26, clamping groove 261, unloading pipe 27, external pushing mechanism 3, external pushing cylinder 31, external pushing plate 32, unloading slide 4. Detailed Implementation
[0026] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0027] like Figures 1 to 3As shown, the present invention provides an upper getter device, including a conveying device 1 and a discharging device 2. The conveying device 1 includes a conveyor belt 11 and a conveyor frame 12, the conveyor belt 11 being rotatably mounted on the conveyor frame 12. The discharging device 2 includes a frame 21, a base 22, a storage pipe 23, and a horizontal pushing mechanism 24. The frame 21 is mounted on the conveyor frame 12, the base 22 is mounted on the frame 21 and located above the conveyor belt 11, the storage pipe 23 is mounted on the base 22, a storage cavity is formed inside the storage pipe 23, the lower end of the storage pipe 23 is a discharge port, a pushing space is formed between the discharge port and the base 22, and the horizontal pushing mechanism 24 is mounted on the base 22. The horizontal pushing mechanism 24 includes a horizontal pushing block 241 that can move laterally in the pushing space.
[0028] Thus, the getter loading device of this utility model, in use, first places the stacked getter in the storage tube 23. Since a pushing space is formed between the discharge port and the base 22, the getter at the bottom of the storage tube 23 is located in the pushing space. The core material is placed on the conveyor belt 11 of the conveying device 1 for conveying. When the core material moves to the bottom of the unloading device 2, the horizontal pushing block 241 of the horizontal pushing mechanism 24 moves laterally, thereby pushing the getter in the pushing space and dropping it onto the core material, thus completing the getter loading. After the previous getter is pushed onto the core material by the horizontal pushing block 241, the horizontal pushing block 241 resets. At this time, the next getter falls into the pushing space under the action of gravity. Then, the horizontal pushing block 241 pushes again, repeating the above steps, realizing the automatic pushing of each getter onto the core material, thereby realizing the automatic placement of getter on the core material, which is suitable for the automated mass production of vacuum insulation panels.
[0029] like Figure 2 and Figure 3 As shown, optionally, the base 22 includes a lower substrate 221 and an upper substrate 222. The lower substrate 221 is fixed to the frame 21, and the upper substrate 222 is fixed to the lower substrate 221, forming a mounting cavity between the upper substrate 222 and the lower substrate 221. The upper substrate 222 can be fixed to the lower substrate 221 by a vertical mounting plate. By setting the upper substrate 222 and the lower substrate 221, it is convenient to place the storage tube 23 and the horizontal pushing mechanism 24 on the lower substrate 221, so that the storage tube 23 and the horizontal pushing mechanism 24 are located in the mounting cavity.
[0030] In this embodiment, the storage tube 23 is located between the lower substrate 221 and the upper substrate 222, and the upper end of the storage tube 23 is fixed to the bottom of the upper substrate 222. By setting the storage tube 23, it is convenient to stack multiple getters in the storage tube 23 to achieve continuous feeding.
[0031] Furthermore, the horizontal pushing mechanism 24 also includes a horizontal pushing cylinder 242, which is fixed on the lower substrate 221. The horizontal pushing cylinder 242 is connected to the horizontal pushing block 241 and drives the horizontal pushing block 241 to move horizontally. In use, the horizontal pushing cylinder 242 drives the horizontal pushing block 241 to move, and the movement of the horizontal pushing block 241 pushes the getter in the pushing space, thereby pushing the getter above the core material and onto the core material.
[0032] The end of the horizontal push block 241 forms a positioning groove. When the getter is pushed, the getter is located in the positioning groove, which prevents the getter from being pushed off-center and allows the getter to fall more accurately onto the core material.
[0033] In this embodiment, the upper end of the storage tube 23 is the inlet; the upper substrate 222 is provided with a discharge port, which is located directly above the inlet. By providing the discharge port and the inlet, when the getter in the storage cavity of the storage tube 23 is used up, new getter is replenished into the storage tube 23 through the discharge port and the inlet.
[0034] In a preferred embodiment of the present invention, the feeding device 2 further includes a rotating mechanism 25, a clamping mechanism 26, and a feeding tube 27. The rotating mechanism 25 is disposed on the upper substrate 222. The clamping mechanism 26 is connected to the rotating mechanism 25 and is driven to rotate by the rotating mechanism 25. Multiple feeding tubes 27 are provided. Each feeding tube 27 is disposed on the clamping mechanism 26 and rotates with the clamping mechanism 26, so that the lower end outlet of the feeding tube 27 rotates to the feeding port.
[0035] When the getter in the storage chamber of the storage tube 23 is nearly depleted and needs to be replenished, the rotating mechanism 25 drives the feeding tube 27 to rotate. The feeding tube 27 stops rotating when it reaches the feeding port position, allowing the new getter in the feeding tube 27 to fall into the storage tube 23, thus completing the replenishment. The clamping mechanism 26 prevents the feeding tube 27 from shaking during rotation, and multiple feeding tubes 27 are provided, each clamped by a clamping mechanism 26, thereby achieving continuous replenishment of new getter and facilitating automated mass production of vacuum insulation panels.
[0036] To prevent dust from falling into the feed pipe 27, a pipe cap is installed at the upper inlet of the feed pipe 27.
[0037] In this embodiment, the rotating mechanism 25 includes a rotary motor 251, a first rotating shaft 252, a first sprocket 253, a second rotating shaft 254, a second sprocket 255, and a chain 256. The rotary motor 251 is mounted on the lower substrate 221. The first rotating shaft 252 is connected to the rotary motor 251 and is driven to rotate by the rotary motor 251. The first sprocket 253 is mounted on the first rotating shaft 252. The second rotating shaft 254 is rotatably mounted on the upper substrate 222. The second sprocket 255 is mounted on the second rotating shaft 254. The chain 256 is connected to the first sprocket 253 and the second sprocket 255. Multiple feed pipes 27 are provided. When all the getter in the feed pipe 27 falls into the storage pipe 23, the rotary motor 251 drives the first rotating shaft 252 to rotate. The rotation of the first rotating shaft 252 drives the first sprocket 253 to rotate. The first sprocket 253 drives the second rotating shaft 254 to rotate through the chain 256 and the second sprocket 255, so that the chain 256 and the clamping mechanism 26 set on the chain 256 rotate. When the clamping mechanism 26 rotates, it drives the next feed pipe 27 to move to the feed port position, thus completing the continuous feeding.
[0038] In this embodiment, the clamping mechanism 26 is a clamping block, which is fixed to the chain 256 and rotates synchronously with the chain 256. A clamping groove 261 for clamping the feeding tube 27 is formed inside the clamping block. After the material in the feeding tube 27 falls into the storage tube 23, the feeding tube 27 can be taken out from the clamping groove 261, and then material can be filled into the feeding tube 27 and put back into the clamping groove 261. By setting the clamping groove 261, the feeding tube 27 is not easily dislodged from the clamping mechanism 26 when rotating without the action of external force.
[0039] To automate the removal of the feed tube 27 from the clamping slot 261, an external pushing mechanism 3 is also included. The external pushing mechanism 3 includes an external pushing cylinder 31 and an external pushing plate 32. The external pushing cylinder 31 is fixed on the upper substrate 222, and the external pushing plate 32 is connected to the external pushing cylinder 31 and is driven by the external pushing cylinder 31 to move, thereby pushing the feed tube 27 out of the clamping block. The external pushing plate 32 moves under the action of the external pushing cylinder 31, realizing the automatic removal of the feed tube 27.
[0040] To ensure a more stable and smooth descent of the getter, a feeding slide 4 is included. The feeding slide 4 is located between the lower substrate 221 and the frame 21. The upper end of the feeding slide 4 is fixed to the bottom of the lower substrate 221, and the inlet of the feeding slide 4 is located below the ejection position of the horizontal push block 241. Thus, after the horizontal push block 241 pushes the getter, it slides down the feeding slide 4 in a stable and inclined manner.
[0041] Furthermore, the conveying device 1 also includes a drive mechanism, which is mounted on the conveyor frame 12. The drive mechanism is connected to the conveyor belt 11 and drives the conveyor belt 11 to rotate. By setting the drive mechanism, the conveyor belt 11 can rotate along the conveyor frame 12, thereby realizing the conveying of the core material.
[0042] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A getter device, characterized in that: Includes conveying devices and unloading devices; The conveying device includes a conveyor belt and a conveyor frame, wherein the conveyor belt is rotatably mounted on the conveyor frame; The feeding device includes a frame, a base, a storage pipe, and a horizontal pushing mechanism. The frame is mounted on a conveyor frame, the base is mounted on the frame and located above the conveyor belt, the storage pipe is mounted on the base, a storage cavity is formed inside the storage pipe, the lower end of the storage pipe is a discharge port, a pushing space is formed between the discharge port and the base, and the horizontal pushing mechanism is mounted on the base, the horizontal pushing mechanism includes a horizontal pushing block that can move laterally in the pushing space.
2. The getter device as described in claim 1, characterized in that: The base includes a lower substrate and an upper substrate. The lower substrate is fixed to the frame, and the upper substrate is fixed to the lower substrate. A mounting cavity is formed between the upper substrate and the lower substrate.
3. The getter device as described in claim 2, characterized in that: The storage tube is located between the lower substrate and the upper substrate, and the upper end of the storage tube is fixed to the bottom of the upper substrate.
4. The getter device as described in claim 2, characterized in that: The horizontal pushing mechanism also includes a horizontal pushing cylinder, which is fixed on the lower substrate. The horizontal pushing cylinder is connected to the horizontal pushing block and drives the horizontal pushing block to move horizontally.
5. The getter device as described in claim 2, characterized in that: The upper end of the storage tube is the inlet; the upper substrate is provided with a discharge port, which is located directly above the inlet.
6. The getter device as described in claim 2, characterized in that: The feeding device further includes a rotating mechanism, a clamping mechanism, and a feeding tube. The rotating mechanism is mounted on the upper substrate. The clamping mechanism is connected to the rotating mechanism and is driven to rotate by the rotating mechanism. Multiple feeding tubes are provided, each of which is mounted on the clamping mechanism and rotates with the clamping mechanism, so that the lower end outlet of the feeding tube rotates to the feeding port.
7. The getter device as described in claim 6, characterized in that: The rotating mechanism includes a rotary motor, a first rotating shaft, a first sprocket, a second rotating shaft, a second sprocket, and a chain. The rotary motor is mounted on the lower substrate. The first rotating shaft is connected to the rotary motor and is driven to rotate by the rotary motor. The first sprocket is mounted on the first rotating shaft. The second rotating shaft is rotatably mounted on the upper substrate. The second sprocket is mounted on the second rotating shaft. The chain is connected to the first sprocket and the second sprocket.
8. The getter device as described in claim 7, characterized in that: The clamping mechanism is a clamping block, which is fixed on the chain and rotates synchronously with the chain. A clamping groove for clamping the feed tube is formed inside the clamping block.
9. The getter device as described in claim 2, characterized in that: It also includes an external push mechanism, which includes an external push cylinder and an external push plate. The external push cylinder is fixed on the upper substrate, and the external push plate is connected to the external push cylinder and is driven by the external push cylinder to move so as to push out the feed tube in the clamping block.
10. The getter device as described in claim 2, characterized in that: It also includes a material unloading slide, which is located between the lower substrate and the frame. The upper end of the material unloading slide is fixed to the bottom of the lower substrate, and the input port of the material unloading slide is located below the push-out position of the horizontal push block.