Double flat wire take-up guide mechanism
By working in tandem with the wire feeding, wire guiding, cleaning, and guiding devices, the problem of orderly arrangement during the take-up of double-flat wires is solved, achieving an efficient and stable wire take-up process and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MISUZU SEISENDONGGUAN LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-07-24
AI Technical Summary
Existing wire take-up devices struggle to achieve orderly arrangement of double-flat wires, resulting in low production efficiency and inconsistent product quality. In particular, when faced with irregular wire shapes and diverse sizes, traditional equipment struggles to precisely control the wire position, leading to problems such as overlap and twisting.
The system employs a coordinated effort of a pay-off device, a conductor device, a cleaning device, a guiding device, and a take-up device. Through precise guidance and cleaning, it ensures fully automated processing of the wire from pay-off to take-up. The pay-off device ensures stable wire output, the conductor device provides precise guidance, the cleaning device efficiently removes impurities, the guiding device uses a separator design to independently guide double flat wires, and the take-up device is responsible for securing the spool and controlling tension.
It achieves neat arrangement of double flat wires, improves production efficiency and quality, enhances production stability and reliability, prevents knotting and twisting of wires during winding, and ensures the neatness of the wire spool and the quality of the finished product.
Smart Images
Figure CN224547715U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire processing technology, and in particular to a double flat wire take-up guiding mechanism. Background Technology
[0002] In modern industrial production, wire winding technology is a crucial process, and its importance is self-evident. The challenge of achieving orderly arrangement is particularly prominent when handling twin-flat wires. Due to their unique geometry and dimensional differences, twin-flat wires present unprecedented difficulties for traditional winding equipment. Existing winding technologies often struggle to achieve the orderly arrangement of these wires, resulting in low production efficiency and inconsistent product quality.
[0003] Traditional wire take-up devices rely primarily on simple winding mechanisms, using constant tension control to complete the take-up process. However, this mechanism proves inadequate when dealing with biflat wires. Due to the irregularity of wire shapes and the diversity of sizes, traditional equipment struggles to precisely control the position of each wire, leading to problems such as overlapping and twisting during take-up, severely impacting the quality and appearance of the final product. Therefore, a new design is needed for existing wire take-up solutions. Utility Model Content
[0004] To address the aforementioned issues, this invention provides a double-flat wire take-up guiding mechanism that effectively improves the efficiency and quality of double-flat wire take-up through precise guidance and cleaning, ensuring neat wire arrangement and significantly enhancing production stability and reliability.
[0005] The technical solution adopted by this utility model is: a double flat wire take-up guiding mechanism, including a wire feeding device, a wire guiding device, a cleaning device, a guiding device, and a take-up device. The wire feeding device is used to feed the flat wire toward the wire guiding device. The wire guiding device is used to guide the wire toward the cleaning device. The cleaning device is used to clean the wire. The guiding device includes a guide bracket, a horizontal guide wheel, and a vertical guide wheel. The horizontal guide wheel is used to guide the cleaned wire toward the vertical guide wheel. The take-up device is used to fix the wire spool and take up the wire. The vertical guide wheel is provided with a wire guide groove. A dividing strip is provided at the center of the wire guide groove. The dividing strip divides the wire guide groove into a first wire groove and a second wire groove for guiding the double flat wire toward the take-up device.
[0006] A further improvement to the above scheme is that the wire feeding device includes a wire feeding bracket, a wire feeding roller, and a tensioner. The wire feeding bracket is provided with a wire feeding support, the wire feeding roller is provided on the wire feeding support, and the tensioner is used to feed the wire from the wire feeding roller toward the conductor device.
[0007] A further improvement to the above solution is that the wire guide device includes a wire shaft and a wire wheel disposed on the wire shaft, the wire wheel being used to guide the wire introduced by the tensioner toward the cleaning device.
[0008] A further improvement to the above solution is that the cleaning device includes an upper support, a lower support, and a cleaning element. The upper support and the lower support are opposite to each other, and the cleaning element is disposed between the upper support and the lower support. The cleaning element is provided with a cleaning gap for the wire to pass through in order to clean the wire.
[0009] A further improvement to the above solution is that multiple cleaning elements are provided along the wire transmission direction.
[0010] A further improvement to the above solution is that the cleaning element includes an upper cleaning cotton and a lower cleaning cotton, the upper cleaning cotton and the lower cleaning cotton are attached together, and the cleaning gap is disposed between the upper cleaning cotton and the lower cleaning cotton.
[0011] A further improvement to the above solution is that the guide bracket includes a first guide frame and a second guide frame, the first guide frame is located above the second guide frame, the first guide frame is provided with a guide connecting shaft, and the horizontal guide wheel is provided on the guide connecting shaft.
[0012] A further improvement to the above scheme is that the second guide frame includes a column, one end of which is provided with an angle adjustment block, and the vertical guide wheel is provided on the angle adjustment block.
[0013] A further improvement to the above scheme is that two vertical guide wheels are provided, both of which are mounted on the angle adjustment block and face the wire of the take-up device.
[0014] A further improvement to the above solution is that the take-up device includes a transmission module, a take-up motor, a take-up sleeve, and a take-up reel. The take-up motor is mounted on the transmission module, the take-up sleeve is mounted on the take-up motor, and the take-up reel is mounted on the take-up sleeve. The vertical guide wheel is used to guide the take-up reel, and the transmission module is used to drive the take-up motor to move the take-up reel axially back and forth.
[0015] The beneficial effects of this utility model are: Compared to existing wire take-up methods, this invention achieves fully automated wire processing from unloading to take-up through the coordinated operation of a wire feeding device, a wire guiding device, a cleaning device, a guiding device, and a take-up device. The wire feeding device ensures stable wire output, while the wire guiding device precisely guides the wire to the cleaning device, guaranteeing smooth wire transmission during processing and avoiding efficiency reduction and potential damage caused by human intervention. In the processing of flat wires, surface cleanliness directly affects their subsequent performance and lifespan. The cleaning device efficiently removes dust, oil, and other impurities from the wire surface, ensuring the wire reaches an ideal clean state before take-up, thereby improving the quality and reliability of the finished product. The guiding device, through a combination of guide brackets, horizontal guide wheels, and vertical guide wheels, not only ensures accurate wire guidance after cleaning but also achieves independent guidance for dual flat wires through the separator design of the wire guide groove. The setting of the first and second wire grooves allows for the simultaneous processing of two different specifications or types of flat wires, greatly improving production efficiency and flexibility. The take-up device is responsible for fixing the spool and taking in the wire. Its design fully considers the tension control of the wire and the matching of the take-up speed. This ensures a smooth take-up process and effectively prevents problems such as knotting and twisting of the wire during take-up, ensuring take-up quality and spool neatness. This utility model effectively improves the take-up efficiency and quality of double-flat wires through precise guidance and cleaning, ensuring neat wire arrangement and significantly enhancing production stability and reliability. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of the double flat wire take-up guide mechanism of this utility model; Figure 2 for Figure 1 A three-dimensional schematic diagram of the double flat wire take-up guide mechanism from another perspective; Figure 3 for Figure 1 A three-dimensional schematic diagram of the double flat wire take-up guide mechanism from another perspective; Figure 4 for Figure 1 A schematic diagram of the guiding device of the double flat wire take-up guiding mechanism; Figure 5 for Figure 1 A schematic diagram of the vertical guide wheel of the double flat wire take-up guide mechanism.
[0017] Explanation of reference numerals in the attached drawings: 1. Wire feeding device; 11. Wire feeding bracket; 111. Wire feeding support; 12. Wire feeding roller; 13. Tensioner; 2. Wire guide device; 21. Wire guide shaft; 22. Wire guide wheel; 3. Cleaning device; 31. Upper bracket; 32. Lower bracket; 33. Cleaning element; 331. Upper cleaning cotton; 332. Lower cleaning cotton; 333. Cleaning gap; 4. Guiding device; 41. Guide bracket; 411. First wire guide frame; 412. Second wire guide frame; 413. Guide connecting shaft; 414. Column; 415. Angle adjusting block; 42. Horizontal guide wheel; 43. Vertical guide wheel; 43. Wire guide groove; 431. Separator strip; 432. First wire groove; 433. Second wire groove; 434. Take-up device; 5. Transmission module; 51. Take-up motor; 52. Take-up sleeve; 54. Take-up reel. Detailed Implementation
[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0019] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Figures 1-5As shown, in one embodiment of this utility model, a double flat wire take-up guiding mechanism is provided, including a wire feeding device 1, a wire guide device 2, a cleaning device 3, a guiding device 4, and a take-up device 5. The wire feeding device 1 is used to feed flat wires toward the wire guide device 2. The wire guide device 2 is used to guide the wires toward the cleaning device 3. The cleaning device 3 is used to clean the wires. The guiding device 4 includes a guide bracket 41, a horizontal guide wheel 42, and a vertical guide wheel 43. The horizontal guide wheel 42 is used to guide the cleaned wires toward the vertical guide wheel 43. The take-up device 5 is used to fix the wire spool and take up the wires. The vertical guide wheel 43 is provided with a wire guide groove 431. A dividing strip 432 is provided at the center of the wire guide groove 431. The dividing strip 432 divides the wire guide groove 431 into a first wire groove 433 and a second wire groove 434 for guiding the double flat wires toward the take-up device 5. This embodiment achieves fully automated wire processing from feeding to take-up through the coordinated operation of the feeding device 1, the wire guiding device 2, the cleaning device 3, the guiding device 4, and the take-up device 5. The feeding device 1 ensures stable wire output, while the wire guiding device 2 precisely guides the wire to the cleaning device 3, ensuring smooth wire transmission during processing and avoiding efficiency reduction and potential damage caused by human intervention. In the processing of flat wire, surface cleanliness directly affects its subsequent performance and lifespan. The cleaning device 3 efficiently removes dust, oil, and other impurities from the wire surface, ensuring the wire reaches an ideal clean state before take-up, thereby improving the quality and reliability of the finished product. The guiding device 4, through the combination of the guide bracket 41, the horizontal guide wheel 42, and the vertical guide wheel 43, not only ensures accurate wire guidance after cleaning but also achieves independent guidance of dual flat wires through the separator strip 432 design of the wire guide groove 431. The setting of the first groove 433 and the second groove 434 allows two different specifications or types of flat wires to be processed simultaneously, greatly improving production efficiency and flexibility. The take-up device 5 is responsible for fixing the spool and taking in the wire. Its design fully considers the tension control of the wire and the matching of the take-up speed. This ensures a smooth take-up process and effectively prevents problems such as knotting and twisting of the wire during take-up, ensuring the quality of take-up and the neatness of the spool. The wire feeding device 1 includes a wire feeding bracket 11, a wire feeding roller 12, and a tensioner 13. A wire feeding support 111 is mounted on the wire feeding bracket 111, and the wire feeding roller 12 is mounted on the wire feeding support 111. The tensioner 13 is used to feed the wire from the wire feeding roller 12 toward the wire guiding device 2. Specifically, the wire guiding device 2 includes a wire shaft 21 and a wire guide wheel 22 mounted on the wire shaft 21. The wire guide wheel 22 is used to guide the wire guided by the tensioner 13 toward the cleaning device 3. In this embodiment, the design of the wire feeding device 1 ensures stable wire output. The wire feeding bracket 11, as the basic structure, provides stable support, while the wire feeding support 111 further enhances the positioning accuracy of the wire feeding roller 12. The wire feeding roller 12 allows the wire to be released evenly and smoothly, avoiding production interruptions caused by wire tangling or knotting. The tensioner 13 can adjust the wire tension in real time, ensuring the stability of the wire during transmission, preventing loosening or overstretching, thereby guaranteeing the quality of the wire. The wire guide device 2 effectively improves the guiding accuracy of the wire. The combination of the wire guide shaft 21 and the wire guide wheel 22 not only precisely controls the direction of the wire but also reduces frictional loss during transmission. The smooth surface and reasonable layout of the wire guide wheel 22 allow the wire to be smoothly guided from the tensioner 13 into the cleaning device 3, avoiding unnecessary bending or twisting, and further improving the integrity and consistency of the wire. The coordinated work of the wire feeding device 1 and the wire guide device 2 significantly improves the automation level of the entire double flat wire take-up guiding mechanism.
[0021] The cleaning device 3 includes an upper support 31, a lower support 32, and cleaning elements 33. The upper support 31 and the lower support 32 are opposite each other, and the cleaning elements 33 are disposed between the upper support 31 and the lower support 32. Each cleaning element 33 has a cleaning gap 333 for the passage of wires to facilitate cleaning. Specifically, multiple cleaning elements 33 are arranged along the wire transmission direction. In this embodiment, the design of the cleaning gaps 333 on the cleaning elements 33 ensures that the wires can pass smoothly during transmission while being efficiently cleaned. This avoids the blockage problems that may occur in traditional cleaning methods and also ensures the continuity and stability of the cleaning process. Especially in double-flat wire take-up guiding mechanisms, where the shape and size of the wires may be complex, the flexibility and adaptability of the cleaning gaps 333 are particularly important, effectively addressing the cleaning needs of wires of different specifications. With multiple cleaning elements 33 arranged along the wire transmission direction, the wires will undergo multiple cleaning processes, thereby achieving a deep cleaning effect. The multi-stage cleaning mechanism thoroughly removes impurities and dirt from the wire surface, ensuring high purity standards. This is crucial for subsequent processing steps such as electroplating and welding, significantly improving the quality and performance of the finished product. The relative arrangement of the upper support 31 and lower support 32 allows the cleaning element 33 to function in a stable position, enhancing the controllability and reliability of the cleaning process. In practical applications, operators can easily adjust the position and spacing of the cleaning element 33 to adapt to different production needs, further improving the flexibility and applicability of the equipment.
[0022] The cleaning element 33 includes an upper cleaning cotton 331 and a lower cleaning cotton 332, which are attached together. A cleaning gap 333 is disposed between the upper cleaning cotton 331 and the lower cleaning cotton 332. In this embodiment, the attached structure of the upper cleaning cotton 331 and the lower cleaning cotton 332 enables double cleaning of the surface of the flat wire as it passes through, ensuring the cleanliness of the wire surface and avoiding increased friction or aggravated wear due to dirt, thereby extending the service life of the wire and equipment. The setting of the cleaning gap 333 further optimizes the cleaning effect. It can be precisely adjusted according to actual needs to adapt to flat wires of different diameters and shapes, ensuring moderate pressure during the cleaning process, which will not damage the wire but can efficiently remove surface impurities. This improves the targeting and effectiveness of cleaning and enhances the versatility and flexibility of the equipment, making it suitable for various flat wire processing scenarios. In addition, during the cleaning process, multiple cleaning elements 33 can be filled with cleaning fluid on the front cleaning element 33.
[0023] The guide bracket 41 includes a first wire guide frame 411 and a second wire guide frame 412. The first wire guide frame 411 is located above the second wire guide frame 412. The first wire guide frame 411 is provided with a guide connecting shaft 413, and the horizontal guide wheel 42 is disposed on the guide connecting shaft 413. Specifically, the second wire guide frame 412 includes a column 414, one end of which is provided with an angle adjustment block 415, and the vertical guide wheel 43 is disposed on the angle adjustment block 415. There are two vertical guide wheels 43, both of which are disposed on the angle adjustment block 415 and face the wire of the take-up device 5. In this embodiment, the first wire guide frame 411 and the second wire guide frame 412 make reasonable use of space and effectively avoid possible crossing or tangling during wire laying, ensuring the smoothness and regularity of the wire path. The horizontal guide wheel 42 on the guide connecting shaft 413 provides precise horizontal guidance for the wire. This effectively reduces friction during horizontal movement of the conductor, lowering energy consumption while ensuring the straightness of the conductor on the horizontal plane, preventing damage or quality degradation due to misalignment. The horizontal guide wheel 42 also enhances the system's adaptability, accommodating conductors of different diameters and materials, thus improving the equipment's versatility and flexibility. Furthermore, the column 414 and its angle adjustment block 415 on the second conductor holder 412 provide a stable mounting base and flexible angle adjustment capability for the vertical guide wheel 43. The configuration of two vertical guide wheels 43 further strengthens the vertical stability of the conductor, ensuring that the conductor is accurately oriented towards the take-up device 5.
[0024] The take-up device 5 includes a transmission module 51, a take-up motor 52, a take-up sleeve 53, and a take-up reel 54. The take-up motor 52 is mounted on the transmission module 51, the take-up sleeve 53 is mounted on the take-up motor 52, and the take-up reel 54 is mounted on the take-up sleeve 53. The vertical guide wheel 43 guides the take-up reel 54. The transmission module 51 drives the take-up motor 52 to move the take-up reel 54 axially. In this embodiment, the efficient winding of double-flat yarn is achieved through the coordinated work of the transmission module 51, the take-up motor 52, the take-up sleeve 53, and the take-up reel 54. As the core driving component, the transmission module 51 can precisely control the operating speed and force of the take-up motor 52, ensuring the stability and consistency of the take-up process. The take-up motor 52 directly drives the take-up sleeve 53 to rotate, thereby driving the take-up reel 54 to perform the take-up operation, simplifying the mechanical structure and improving the reliability and durability of the system. The introduction of the vertical guide wheel 43 further optimizes the take-up guiding mechanism. It can effectively and precisely guide the double flat wire toward the take-up reel 54, avoiding possible deviation or tangling of the wire during the take-up process, thus ensuring the neatness and aesthetics of the take-up. This is especially important for subsequent processing or use, and can significantly improve the overall quality of the product.
[0025] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A double flat wire take-up guide mechanism, characterized in that: The device includes a wire feeding device, a wire guiding device, a cleaning device, a guiding device, and a wire take-up device. The wire feeding device feeds flat wire toward the wire guiding device. The wire guiding device guides the wire toward the cleaning device. The cleaning device cleans the wire. The guiding device includes a guide bracket, a horizontal guide wheel, and a vertical guide wheel. The horizontal guide wheel guides the cleaned wire toward the vertical guide wheel. The wire take-up device secures the spool and takes the wire back. The vertical guide wheel has a wire guide groove, and a dividing strip is provided at the center of the wire guide groove to divide the wire guide groove into a first groove and a second groove for guiding double flat wires toward the wire take-up device.
2. The double flat wire take-up guide mechanism according to claim 1, characterized in that: The wire feeding device includes a wire feeding bracket, a wire feeding roller, and a tensioner. The wire feeding bracket is provided with a wire feeding support, the wire feeding roller is disposed on the wire feeding support, and the tensioner is used to feed the wire from the wire feeding roller toward the wire feeding device.
3. The double flat wire take-up guiding mechanism according to claim 2, characterized in that: The wire guide device includes a wire shaft and a wire pulley disposed on the wire shaft. The wire pulley is used to guide the wire introduced by the tensioner toward the cleaning device.
4. The double flat wire take-up guide mechanism according to claim 1, characterized in that: The cleaning device includes an upper support, a lower support, and a cleaning element. The upper support and the lower support are opposite to each other, and the cleaning element is disposed between the upper support and the lower support. The cleaning element is provided with a cleaning gap for the wire to pass through in order to clean the wire.
5. The double flat wire take-up guide mechanism according to claim 4, characterized in that: Multiple cleaning elements are provided along the wire transmission direction.
6. The double flat wire take-up guide mechanism according to claim 4, characterized in that: The cleaning element includes an upper cleaning cotton and a lower cleaning cotton, the upper cleaning cotton and the lower cleaning cotton are attached to each other, and the cleaning gap is disposed between the upper cleaning cotton and the lower cleaning cotton.
7. The double flat wire take-up guide mechanism according to claim 1, characterized in that: The guide bracket includes a first guide frame and a second guide frame. The first guide frame is located above the second guide frame. The first guide frame is provided with a guide connecting shaft, and the horizontal guide wheel is provided on the guide connecting shaft.
8. The double flat wire take-up guide mechanism according to claim 7, characterized in that: The second guide frame includes a column, one end of which is provided with an angle adjustment block, and the vertical guide wheel is provided on the angle adjustment block.
9. The double flat wire take-up guide mechanism according to claim 8, characterized in that: There are two vertical guide wheels, both of which are mounted on the angle adjustment block and face the wire of the take-up device.
10. The double flat wire take-up guide mechanism according to claim 1, characterized in that: The take-up device includes a transmission module, a take-up motor, a take-up sleeve, and a take-up reel. The take-up motor is mounted on the transmission module, the take-up sleeve is mounted on the take-up motor, and the take-up reel is mounted on the take-up sleeve. The vertical guide wheel is used to guide the take-up reel, and the transmission module is used to drive the take-up motor to move the take-up reel axially back and forth.