Gravity flow automated dosing device

Abstract

The utility model relates to sewage treatment dosing technical field, and disclose a gravity flow automatic dosing device, include: jar body, top plate, top plate fixed mounting in the top of jar body. The utility model discloses through jar body, drive motor and stirring subassembly etc. Structure mutual cooperation, when using, can utilize drive motor drive stirring subassembly in the driving gear, driven gear, spindle and stirring blade collaborative operation, the polymeric ferric sulfate etc. Pharmaceutical solution in jar body is fully and comprehensively stirred, in this way, effectively solved the problem that the solute precipitated in the jar body bottom because of the slow solution adding speed, long standing time when the pharmaceutical preparation and storage, avoided the precipitation to reduce the solution concentration uniformity, influence pharmaceutical dosing accuracy, and the situation that the precipitation accumulation reduces jar body effective volume, reduces the device operating efficiency, guaranteed the consistency of solution concentration, improved the overall operation efficiency of dosing device.

Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment dosing technology, specifically a gravity flow automated dosing device. Background Technology

[0002] In wastewater treatment and other fields, dosing devices are one of the key pieces of equipment for achieving water purification. Currently, the addition of chemicals such as polyferric sulfate in wastewater treatment is mostly done by metering pumps, which are injected into high-density clarification tanks through pipelines.

[0003] However, this method has obvious drawbacks: polyferric sulfate solution has a certain viscosity, and when transported through pipelines for a long time, it is very easy to form sediment and accumulate on the inner wall of the pipeline, leading to pipeline blockage. Once blockage occurs, the agent cannot be injected into the treatment system in time, which not only affects the sewage treatment effect, but may also increase maintenance costs and labor time due to shutdown to clear the pipeline. To solve the pipeline blockage problem, the industry has tried to adopt gravity flow dosing method, that is, pressurizing the agent preparation tank and using the pressure difference to make the solution flow naturally to the treatment device.

[0004] However, in practical applications, new problems arise. During the preparation and storage of polyferric sulfate solution, due to the slow addition rate and long settling time, the solute is prone to precipitate at the bottom of the tank. The formation of precipitation not only reduces the uniformity of solution concentration and affects the accuracy of subsequent reagent dosing, but may also reduce the effective volume of the tank due to precipitation accumulation, thereby reducing the overall operating efficiency of the dosing device.

[0005] Therefore, an automated gravity flow dosing device is proposed. Utility Model Content

[0006] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0007] In view of the problems of solute precipitation and uneven solution concentration in the prior art, the present invention aims to provide a gravity flow automated dosing device to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] An automated gravity flow dosing device includes:

[0010] Tank body;

[0011] A top plate, which is fixedly installed on the top of the tank body;

[0012] A stirring assembly is disposed at the bottom of the top plate and located on the inner side of the tank body;

[0013] A drive motor is fixedly installed on the top of the top plate, and the drive motor is used to drive the stirring assembly to rotate;

[0014] A pressurizer is installed on one side of the tank. A second one-way valve is fixedly installed at the output end of the pressurizer. An air pipe is fixedly installed at the output end of the second one-way valve. The output end of the air pipe is fixedly installed inside one side of the tank.

[0015] As a further embodiment of this utility model: the stirring assembly includes a driving gear, multiple driven gears, multiple rotating shafts, and multiple stirring blades. The driving gear is fixedly installed at the output end of the drive motor. The multiple driven gears are all meshed with the side of the driving gear. The multiple rotating shafts are respectively fixedly installed inside the multiple driven gears. The multiple stirring blades are respectively fixedly installed on the outer side of the multiple rotating shafts. The top of the multiple rotating shafts is rotatably connected to the bottom of the top plate.

[0016] As a further improvement of this utility model: an observation window is fixedly installed on the front of the tank, and a support frame is fixedly installed on the bottom of the tank.

[0017] As a further embodiment of this utility model: a liquid outlet valve is fixedly installed at the bottom of the tank, and a liquid outlet pipe is fixedly installed at the output end of the liquid outlet valve.

[0018] As a further improvement of this utility model: an inlet pipe is fixedly installed inside the top of the other side of the tank, and a first one-way valve is fixedly installed at the input end of the inlet pipe.

[0019] As a further improvement of this utility model: an arc-shaped filter cover is fixedly installed on the inner side of the tank, and the arc-shaped filter cover is located at the bottom of the stirring assembly.

[0020] As a further embodiment of this utility model: the bottom of the press is provided with an installation assembly, the installation assembly includes an installation plate and a reinforcing rod, the top of the installation plate is fixedly installed on the bottom of the press, the reinforcing rod is fixedly installed on the bottom of the installation plate, and the side of the installation plate and one end of the reinforcing rod are both fixedly installed on one side of the tank.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model utilizes the coordinated structure of a tank, a drive motor, and a stirring assembly. During use, the drive motor powers the active gear, driven gear, rotating shaft, and stirring blades in the stirring assembly to work together, thoroughly and comprehensively stirring the polyferric sulfate and other reagent solutions within the tank. This effectively solves the problem of solute precipitation at the bottom of the tank caused by slow solution addition and long settling time during reagent preparation and storage. It avoids precipitation reducing the uniformity of solution concentration, affecting the accuracy of reagent dosing, and reducing the effective volume of the tank and the operating efficiency of the device by accumulating precipitation. This ensures the consistency of solution concentration and improves the overall operating efficiency of the dosing device.

[0023] 2. This utility model, through the setting of the arc-shaped filter cover, can filter large particulate impurities during use, further reducing the risk of blockage in the liquid outlet pipe. Combined with the gravity flow dosing method, it significantly reduces pipeline maintenance costs and downtime. Through the setting of the installation components, the compressor and the tank can be firmly connected during use, avoiding the impact of compressor vibration on the overall stability of the device and extending the service life of the equipment. Attached Figure Description

[0024] Figure 1 A schematic diagram of a preferred embodiment of the gravity flow automated dosing device provided by this utility model;

[0025] Figure 2 for Figure 1 The diagram shows the tank structure.

[0026] Figure 3 for Figure 2 The diagram shows a partial cross-sectional view of the tank.

[0027] Figure 4 for Figure 1 The diagram shows the top plate structure.

[0028] Figure 5 for Figure 4 The diagram shows another perspective of the structure.

[0029] In the diagram: 1. Tank body; 2. Top plate; 3. Drive motor; 4. Agitator assembly; 41. Drive gear; 42. Driven gear; 43. Shaft; 44. Agitator blade; 5. Compressor; 6. Mounting assembly; 61. Mounting plate; 62. Reinforcing rod; 7. Observation window; 8. Support frame; 9. Discharge valve; 10. Discharge pipe; 11. Inlet pipe; 12. First check valve; 13. Second check valve; 14. Gas pipe; 15. Arc-shaped filter cover. Detailed Implementation

[0030] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0033] Example 1:

[0034] Please see Figure 1 - Figure 5 This is the first embodiment of the present invention.

[0035] This embodiment provides an automated gravity flow dosing device, including:

[0036] Tank 1;

[0037] Top plate 2 is fixedly installed on the top of tank body 1;

[0038] The stirring assembly 4 is located at the bottom of the top plate 2 and on the inner side of the tank body 1.

[0039] Drive motor 3 is fixedly installed on the top of top plate 2. Drive motor 3 is used to drive the stirring assembly 4 to rotate.

[0040] The pressurizer 5 is located on one side of the tank 1. A second one-way valve 13 is fixedly installed at the output end of the pressurizer 5. An air pipe 14 is fixedly installed at the output end of the second one-way valve 13. The output end of the air pipe 14 is fixedly installed inside one side of the tank 1.

[0041] For example, the stirring assembly 4 includes a driving gear 41, a plurality of driven gears 42, a plurality of rotating shafts 43 and a plurality of stirring blades 44. The driving gear 41 is fixedly installed at the output end of the drive motor 3. The plurality of driven gears 42 are all meshed with the side of the driving gear 41. The plurality of rotating shafts 43 are respectively fixedly installed inside the plurality of driven gears 42. The plurality of stirring blades 44 are respectively fixedly installed on the outer side of the plurality of rotating shafts 43. The top of the plurality of rotating shafts 43 is rotatably connected to the bottom of the top plate 2.

[0042] Furthermore, the meshing design of the drive gear 41 and multiple driven gears 42 allows multiple sets of stirring blades 44 to rotate synchronously through a single drive motor 3, expanding the stirring range and enhancing the stirring intensity, effectively suppressing solute precipitation; the rotational connection between the rotating shaft 43 and the top plate 2 ensures the stability of the stirring process; there is one drive gear 41 and four driven gears 42.

[0043] For example, an observation window 7 is fixedly installed on the front of the tank body 1, and a support frame 8 is fixedly installed on the bottom of the tank body 1.

[0044] Furthermore, the observation window 7 facilitates real-time monitoring of the liquid level and mixing state of the solution inside the tank 1, while the support frame 8 provides stable support for the tank 1, preventing displacement due to vibration during device operation.

[0045] For example, a liquid outlet valve 9 is fixedly installed at the bottom of the tank body 1, and a liquid outlet pipe 10 is fixedly installed at the output end of the liquid outlet valve 9.

[0046] Furthermore, the liquid outlet valve 9 can control the dosing flow rate and, together with the pressure regulation of the pressurizer 5, achieve precise dosing; the liquid outlet pipe 10 serves as a gravity flow transport channel and is directly connected to the treatment device, reducing the risk of pipeline blockage.

[0047] For example, an inlet pipe 11 is fixedly installed inside the top of the other side of the tank body 1, and a first one-way valve 12 is fixedly installed at the input end of the inlet pipe 11.

[0048] Furthermore, the inlet pipe 11 is used to replenish the tank 1 with medicine or water. The first one-way valve 12 can prevent the liquid from flowing back into the inlet pipe 11 when the tank 1 is pressurized, thus ensuring the safety of the feeding system.

[0049] In use, reagents (such as polyferric sulfate solution) or water are injected into tank 1 through inlet pipe 11. The first one-way valve 12 prevents liquid from flowing back into inlet pipe 11 when pressurized in tank 1, ensuring the safety of the feeding system. Then, the drive motor 3 is started, and its output drives the drive gear 41 to rotate. The drive gear 41 meshes with multiple driven gears 42, thereby driving multiple rotating shafts 43 to rotate synchronously. This causes the stirring blades 44 fixed on the rotating shafts 43 to fully stir the solution in the tank, preventing solute precipitation. After that, the pressurizer is started. 5. Gas is injected into tank 1 through gas pipe 14 to increase the pressure inside the tank. The second one-way valve 13 can prevent gas from leaking back. When adding chemicals later, the outlet valve 9 is opened. Under the action of pressure difference, the solution is transported to the treatment device (such as a high-density clarifier) ​​by gravity flow through outlet pipe 10 to realize the addition of chemicals. When using the device later, the user can monitor the liquid level and mixing state of the solution in the tank in real time through observation window 7. The support frame 8 provides stable support for tank 1 to prevent displacement due to vibration during operation.

[0050] In summary, through the coordinated operation of the tank 1, drive motor 3, and stirring assembly 4, the drive motor 3 enables the stirring assembly 4 to work in concert with the drive gear 41, driven gear 42, rotating shaft 43, and stirring blades 44 to thoroughly and comprehensively stir the polyferric sulfate and other reagent solutions within the tank 1. This effectively solves the problem of solute precipitation at the bottom of the tank 1 caused by slow solution addition and long settling time during reagent preparation and storage. It avoids precipitation reducing the uniformity of solution concentration, affecting the accuracy of reagent dosing, and reducing the effective volume of the tank 1 and the operating efficiency of the device. This ensures the consistency of solution concentration and improves the overall operating efficiency of the dosing device.

[0051] Example 2:

[0052] Please see Figure 1 - Figure 3 This is the second embodiment of the present utility model.

[0053] For example, an arc-shaped filter cover 15 is fixedly installed on the inner side of the tank body 1, and the arc-shaped filter cover 15 is disposed at the bottom of the stirring assembly 4.

[0054] Furthermore, the arc-shaped filter cover 15 located at the bottom of the stirring assembly 4 can filter out large particulate impurities that may be present in the solution, preventing impurities from entering the outlet pipe 10 with the solution and causing blockage, while not affecting the normal operation of the stirring assembly.

[0055] For example, the bottom of the press 5 is provided with a mounting assembly 6, which includes a mounting plate 61 and a reinforcing rod 62. The top of the mounting plate 61 is fixedly mounted to the bottom of the press 5, and the reinforcing rod 62 is fixedly mounted to the bottom of the mounting plate 61. The side of the mounting plate 61 and one end of the reinforcing rod 62 are both fixedly mounted to one side of the tank 1.

[0056] Furthermore, the combination of mounting plate 61 and reinforcing rod 62 securely fixes the pressurizer 5 to the side of tank 1. The reinforcing rod 62 enhances the load-bearing capacity of the mounting structure and prevents the pressurizer 5 from loosening due to vibration during operation.

[0057] During use, the stirred solution flows to the outlet pipe 10 and passes through the arc-shaped filter cover 15 located at the bottom of the stirring assembly 4 to filter out large particles of impurities that may exist in the solution, so as to prevent impurities from entering the outlet pipe 10 and causing blockage.

[0058] The pressurizer 5 is firmly fixed to the side of the tank 1 by the mounting assembly 6. The mounting plate 61 bears the weight of the pressurizer 5, and the reinforcing rod 62 enhances the load-bearing capacity of the mounting structure, preventing the pressurizer 5 from loosening due to vibration during operation and ensuring the stability of the pressurization process.

[0059] In summary, the arc-shaped filter cover 15 can filter large particulate impurities during use, further reducing the risk of blockage in the liquid outlet pipe. Combined with gravity flow dosing, it significantly reduces pipeline maintenance costs and downtime. The installation component 6 can firmly connect the compressor 5 to the tank 1 during use, preventing vibration of the compressor 5 from affecting the overall stability of the device and extending the service life of the equipment.

[0060] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0061] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0062] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0063] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A gravity flow automated dosing device, characterized in that: include: The tank body (1), top plate (2), and drive motor (3) are included; the top plate (2) is fixedly installed on the top of the tank body (1), and the drive motor (3) is fixedly installed on the top of the top plate (2). The tank body (1) also includes: A stirring assembly (4) and an installation assembly (6); the stirring assembly (4) is disposed at the bottom of the top plate (2) and located on the inner side of the tank (1), and the installation assembly (6) is disposed on one side of the tank (1).

2. The gravity flow automated dosing device according to claim 1, characterized in that: The stirring assembly (4) includes: a driving gear (41), multiple driven gears (42), multiple rotating shafts (43), and multiple stirring blades (44); the driving gear (41) is fixedly installed at the output end of the drive motor (3), the multiple driven gears (42) are all meshed with the side of the driving gear (41), the multiple rotating shafts (43) are respectively fixedly installed inside the multiple driven gears (42), the multiple stirring blades (44) are respectively fixedly installed on the outer side of the multiple rotating shafts (43), and the top of the multiple rotating shafts (43) is rotatably connected to the bottom of the top plate (2).

3. The gravity flow automated dosing device according to claim 1, characterized in that: A pressurizer (5) is provided on one side of the tank (1). A second one-way valve (13) is fixedly installed at the output end of the pressurizer (5). An air pipe (14) is fixedly installed at the output end of the second one-way valve (13). The output end of the air pipe (14) is fixedly installed inside one side of the tank (1).

4. The gravity flow automated dosing device according to claim 1, characterized in that: The mounting assembly (6) includes a mounting plate (61) and a reinforcing rod (62); the top of the mounting plate (61) is fixedly mounted to the bottom of the press (5), the reinforcing rod (62) is fixedly mounted to the bottom of the mounting plate (61), and the side of the mounting plate (61) and one end of the reinforcing rod (62) are both fixedly mounted to one side of the tank (1).

5. The gravity flow automated dosing device according to claim 1, characterized in that: An observation window (7) is fixedly installed on the front of the tank (1), and a support frame (8) is fixedly installed on the bottom of the tank (1).

6. The gravity flow automated dosing device according to claim 1, characterized in that: A liquid outlet valve (9) is fixedly installed at the bottom of the tank (1), and a liquid outlet pipe (10) is fixedly installed at the output end of the liquid outlet valve (9).

7. The gravity flow automated dosing device according to claim 1, characterized in that: An inlet pipe (11) is fixedly installed inside the top of the other side of the tank (1), and a first one-way valve (12) is fixedly installed at the input end of the inlet pipe (11).

8. The gravity flow automated dosing device according to claim 1, characterized in that: An arc-shaped filter cover (15) is fixedly installed on the inner side of the tank (1), and the arc-shaped filter cover (15) is located at the bottom of the stirring assembly (4).

9. The gravity flow automated dosing device according to claim 8, characterized in that: The arc-shaped filter cover (15) located at the bottom of the stirring assembly (4) can filter out large particulate impurities that may exist in the solution, and prevent impurities from entering the outlet pipe (10) with the solution and causing blockage.

10. The gravity flow automated dosing device according to claim 4, characterized in that: The press (5) is fixed to the side of the tank (1) by the mounting assembly (6), and the mounting plate (61) bears the weight of the press (5).

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