Steam setting machine for mosquito net processing
By introducing a feed inlet and various structural combinations into the steam setting machine for mosquito net processing, the problem of wrinkles caused by the deviation of the mosquito net during the movement of the guide rollers was solved, achieving flat setting of the mosquito net and improving the setting effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CANGZHOU YONGKUOLONG CHEM CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-07-24
AI Technical Summary
In existing steam setting machines, mosquito nets are prone to shifting during the movement of the guide rollers, resulting in wrinkles and affecting their performance.
A steam setting machine for mosquito net processing was designed, comprising a feed inlet, hinges, a first connecting plate, a plug rod, an inclined plate, auxiliary rollers, auxiliary blocks, connecting grooves, connecting columns, blocking frames, mounting frames, and blocking rollers. Through the combined use of these components, the mosquito net is prevented from shifting before entering the setting machine, and the auxiliary rollers and blocking rollers are used to correct and block the mosquito net.
It effectively prevents mosquito nets from shifting before entering the shaping machine, avoids wrinkles during the shaping process, and improves the effectiveness of the device.
Smart Images
Figure CN224548745U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of mosquito net processing technology, and more specifically, to a steam setting machine for mosquito net processing. Background Technology
[0002] The manufacturing process of mosquito nets involves multiple steps: first, material selection, choosing environmentally friendly and harmless materials; next, cutting, cutting the material into appropriate sizes and steam setting; then, sewing, stitching the various parts together; next, quality inspection, ensuring the product meets standards; and finally, packaging, ready for sale. The entire process requires strict process control to ensure the quality and durability of the mosquito net. Steam setting helps the dye on the mosquito net bond more tightly to the fibers, making the dye less prone to washing or fading. When the dye fully penetrates and is fixed to the fibers, the printed colors are usually more vivid and vibrant. Steam treatment also helps eliminate any excess dye or chemicals generated during the printing process, preventing the colors from looking dull or uneven, thus allowing the mosquito net to maintain its desired shape after setting.
[0003] Existing steam setting machines guide mosquito nets through guide rollers into the machine, where they are then processed. However, the guide rollers are prone to shifting during the process, causing wrinkles to appear on the nets inside the machine.
[0004] The aforementioned steam setting machine is prone to deviation during the movement of the mosquito net along the guide rollers, resulting in wrinkles and reducing the effectiveness of the device. Utility Model Content
[0005] To overcome the above-mentioned defects, embodiments of this disclosure provide a steam setting machine for mosquito net processing, which solves the technical problem in the prior art that mosquito nets are prone to deviating during the movement of the guide rollers, resulting in wrinkles during the movement of the mosquito nets.
[0006] According to one aspect, at least one embodiment of the present disclosure provides a steam setting machine for mosquito net processing, which includes a feed inlet, and further includes a hinge, a first connecting plate, a plug rod, an inclined plate, an auxiliary roller, an auxiliary block, a connecting groove, a connecting column, a blocking frame, a mounting frame, and a blocking roller;
[0007] The first connecting plate is hinged to the upper surface of the feed inlet via a hinge. A connecting groove is formed on the lower surface of the first connecting plate. A connecting rod passes through the interior of the first connecting plate. The inclined plate is installed on the outer end of the connecting rod. One end of the connecting rod, which passes through the interior of the first connecting plate, is inserted into the feed inlet. An auxiliary roller is installed on the lower surface of the inclined plate. An auxiliary block is installed on the outer surface of the auxiliary roller. The connecting column is slidably connected to the connecting groove located on the outer side. A blocking frame is installed on the lower surface of the connecting column. A mounting frame is installed on the lower surface of the blocking frame. A blocking roller is rotatably connected inside the mounting frame.
[0008] In a preferred embodiment of the steam setting machine for mosquito net processing described in this utility model, in order to facilitate the operator's assembly of the device, a first connecting block is slidably connected inside the first connecting plate, and a first connecting pin is threaded through the upper surface of the first connecting plate.
[0009] In a preferred embodiment of the steam setting machine for mosquito net processing described in this utility model, in order to prevent the first connecting plate from loosening during use, one end of the first connecting pin threaded through the first connecting plate is threaded through the first connecting block, and a first contact roller is installed on the lower surface of the first connecting block.
[0010] In a preferred embodiment of the steam setting machine for mosquito net processing described in this utility model, in order to prevent the mosquito net from deviating, a fixing frame is installed on the upper surface of the feed inlet, and a plug-in post is slidably connected inside the fixing frame.
[0011] In a preferred embodiment of the steam setting machine for mosquito net processing described in this utility model, in order to enable secondary fixing of the first connecting plate, an insertion frame is installed on the upper surface of the first connecting plate, and the outer surface of the insertion post is slidably connected to the inside of the insertion frame.
[0012] In a preferred embodiment of the steam setting machine for mosquito net processing described in this utility model, in order to prevent the plug-in post from loosening during use, a plug-in pin is threaded through the upper surface of the fixing frame, and one end of the plug-in pin threaded through the fixing frame abuts against the plug-in post.
[0013] In a preferred embodiment of the steam setting machine for mosquito net processing described in this utility model, in order to limit the upper and lower sides of the mosquito net, a second connecting plate is installed on the side of the feed inlet, a second connecting block is slidably connected inside the second connecting plate, and a second connecting pin is threaded through the lower surface of the second connecting plate.
[0014] In a preferred embodiment of the steam setting machine for mosquito net processing described in this utility model, in order to disassemble the second connecting block, one end of the second connecting pin threaded through the second connecting plate is threaded inside the second connecting block, and a second contact roller is installed on the upper surface of the second connecting block.
[0015] The beneficial effects of the embodiments disclosed herein are as follows:
[0016] In this disclosure, the mosquito net moves past the auxiliary block, causing the auxiliary roller to rotate. This makes the auxiliary block block block the mosquito net. Compared with the prior art, which directly feeds the mosquito net into the shaping machine, this device can correct the mosquito net before it enters the shaping machine, thus preventing the mosquito net from shifting inside the shaping machine.
[0017] In this disclosure, the movement of the mosquito net drives the rotation of the blocking roller, causing the mounting frame to block the mosquito net. Compared with the prior art of directly placing the mosquito net into the shaping machine, this device can block the mosquito net from shifting, preventing the mosquito net from wrinkling during the shaping process and reducing the impact on the normal use of the device. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the fit between the feed inlet and the first connecting plate in this utility model;
[0021] Figure 3 This is an exploded view of the structure of the feed inlet and the second connecting plate in this utility model.
[0022] Figure 4 This is an exploded view of the mating structure of the first connecting plate and the first connecting block in this utility model.
[0023] In the diagram: 1. Feed inlet; 2. Hinge; 3. First connecting plate; 4. Insert rod; 5. Inclined plate; 6. Auxiliary roller; 7. Auxiliary block; 8. Connecting groove; 9. Connecting column; 10. Blocking frame; 11. Mounting frame; 12. Blocking roller; 13. First connecting block; 14. First connecting pin; 15. First contact roller; 16. Fixing frame; 17. Inserting column; 18. Inserting frame; 19. Inserting pin; 20. Second connecting plate; 21. Second connecting block; 22. Second connecting pin; 23. Second contact roller; 24. Stenter body; 25. Discharge outlet. Detailed Implementation
[0024] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0025] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0026] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0027] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0028] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0029] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0030] like Figures 1-4 As shown, it illustrates a steam setting machine for mosquito net processing according to an embodiment of the present disclosure, which includes a feed inlet 1, a hinge 2, a first connecting plate 3, a plug rod 4, an inclined plate 5, an auxiliary roller 6, an auxiliary block 7, a connecting groove 8, a connecting column 9, a blocking frame 10, a mounting frame 11, and a blocking roller 12.
[0031] like Figure 2 and Figure 4 As shown, the first connecting plate 3 is hinged to the upper surface of the feed inlet 1 via a hinge 2. The first connecting plate 3 can be flipped upwards along the feed inlet 1 via the hinge 2, facilitating the operator to adjust the position of the connecting post 9, thus improving the applicability of the device. The lower surface of the first connecting plate 3 has connecting grooves 8, with seven sets of grooves 8 on both the front and rear sides. A connecting rod 4 passes through the interior of the first connecting plate 3, and an inclined plate 5 is installed at the outer end of the connecting rod 4. The inclined plate 5 is tilted downwards to allow the roller 6 to contact the mosquito net. One end of the connecting rod 4, which passes through the first connecting plate 3, is inserted into the feed inlet 1. An auxiliary roller 6 is installed on the lower surface of the inclined plate 5. An auxiliary block 7 is installed on the outer surface of the auxiliary roller 6. The auxiliary block 7 is a cylindrical protrusion. The surface of the auxiliary block 7 is free of defects or burrs, so it will not damage the moving mosquito net. The connecting column 9 is slidably connected to the connecting groove 8 located on the outer side. A blocking frame 10 is installed on the lower surface of the connecting column 9. A mounting frame 11 is installed on the lower surface of the blocking frame 10. A blocking roller 12 is rotatably connected inside the mounting frame 11.
[0032] like Figure 4 As shown, a first connecting block 13 is slidably connected inside the first connecting plate 3. A first connecting pin 14 is threaded through the upper surface of the first connecting plate 3. One end of the first connecting pin 14, which is threaded through the first connecting plate 3, is threaded through the first connecting block 13. A first contact roller 15 is installed on the lower surface of the first connecting block 13. There is a small gap between the blocking frame 10 and the mounting frame 11 and the first contact roller 15. Therefore, the first contact roller 15 will not rub against the blocking frame 10 and the mounting frame 11 during rotation.
[0033] like Figure 2As shown, a fixed frame 16 is installed on the upper surface of the feed inlet 1. A plug-in post 17 is slidably connected inside the fixed frame 16. The plug-in post 17 can slide completely out to the left along the fixed frame 16. A plug-in frame 18 is installed on the upper surface of the first connecting plate 3. The outer surface of the plug-in post 17 is slidably connected to the inside of the plug-in frame 18. A plug-in pin 19 is threaded through the upper surface of the fixed frame 16. One end of the plug-in pin 19 threaded through the fixed frame 16 abuts against the plug-in post 17.
[0034] like Figure 3 As shown, a second connecting plate 20 is installed on the side of the feed inlet 1. A second connecting block 21 is slidably connected inside the second connecting plate 20. A second connecting pin 22 is threaded through the lower surface of the second connecting plate 20. One end of the second connecting pin 22, which is threaded through the second connecting plate 20, is threaded through the second connecting block 21. A second contact roller 23 is installed on the upper surface of the second connecting block 21. This makes it easier for operators to replace and clean the second contact roller 23, preventing dirt from adhering to the first contact roller 15 and the second contact roller 23 after long-term use, and reducing the impact on the normal use of the device.
[0035] In this embodiment, as Figure 1 As shown, the left side of the feed inlet 1 is connected to the shaping machine body 24, which is a common steam shaping machine on the market. The left side of the shaping machine body 24 is connected to the discharge port 25.
[0036] It should be noted that the device has a collection box for discharging mosquito nets with a collection outlet 25 on the left side.
[0037] In this embodiment, the mounting frame 11 is manipulated to slide the connecting post 9 along the connecting groove 8 located on the outside (at this time, the first connecting plate 3 is vertically upward), the first contact roller 15 is manipulated to slide the first connecting block 13 along the first connecting plate 3, the first connecting pin 14 is manipulated to pass through the first connecting plate 3 and insert into the first connecting block 13, and then the first connecting pin 14 is rotated clockwise to fix the first connecting block 13. At this time, the blocking frame 10 and the mounting frame 11 are located on the outside of the first contact roller 15.
[0038] Manipulate the second contact roller 23 to slide the second connecting block 21 along the second connecting plate 20, manipulate the second connecting pin 22 to pass through the second connecting plate 20 and insert it into the second connecting block 21, and then rotate the second connecting pin 22 clockwise to fix the second connecting block 21.
[0039] Manipulate the first connecting plate 3 to flip downwards along the feed inlet 1 via the hinge 2 (so that the first connecting plate 3 flips downwards and is placed horizontally, as shown). Figure 1As shown), the first connecting plate 3 flips down, causing the first connecting block 13 to flip down. The first connecting block 13 flips down, causing the first contact roller 15 to flip down. After flipping, the insertion post 17 is moved to the right along the fixed frame 16. The insertion post 17 moves to the right and slides into the insertion frame 18. The inclined plate 5 is manipulated to insert the insertion rod 4 into the first connecting plate 3. As the insertion rod 4 continues to move to the left and inserts into the feed port 1, the inclined plate 5 contacts the right side of the first connecting plate 3.
[0040] The mosquito net is passed under the auxiliary roller 6 and contacts the outer surfaces of the first contact roller 15 and the second contact roller 23, thus feeding the mosquito net into the shaping machine body 24. During the movement of the mosquito net, the first contact roller 15 and the second contact roller 23 are rotated. At the same time, the mosquito net passes through the auxiliary block 7 and drives the auxiliary roller 6 to rotate, so that the auxiliary block 7 presses down on the holes inside the mosquito net to prevent the mosquito net from shifting. During the movement of the mosquito net, its edge contacts the blocking roller 12 and drives the blocking roller 12 to rotate, so that the blocking frame 10, the mounting frame 11 and the blocking roller 12 block the edge of the mosquito net to prevent the mosquito net from shifting and wrinkling. After the mosquito net is shaped by the shaping machine body 24, the shaped mosquito net is discharged along the discharge port 25 and enters the collection box on the left side of the device.
[0041] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A steam setting machine for mosquito net processing, comprising a feed inlet (1), characterized in that, Also includes: The first connecting plate (3) is hinged to the upper surface of the feed inlet (1) by a hinge (2). The lower surface of the first connecting plate (3) is provided with a connecting groove (8). A plug rod (4) passes through the interior of the first connecting plate (3). Inclined plate (5), the inclined plate (5) is installed on the outer end of the plug rod (4), one end of the plug rod (4) passes through the first connecting plate (3) and is inserted into the feed port (1), the lower surface of the inclined plate (5) is equipped with an auxiliary roller (6), and the outer surface of the auxiliary roller (6) is equipped with an auxiliary block (7). A connecting post (9) is slidably connected to the connecting groove (8) located on the outside, and a blocking frame (10) is installed on the lower surface of the connecting post (9). Mounting frame (11) is mounted on the lower surface of the blocking frame (10), and a blocking roller (12) is rotatably connected inside the mounting frame (11).
2. The steam setting machine for mosquito net processing according to claim 1, characterized in that, The first connecting plate (3) is slidably connected to the inside of the first connecting plate (3), and the first connecting pin (14) is threaded through the upper surface of the first connecting plate (3).
3. The steam setting machine for mosquito net processing according to claim 2, characterized in that, The first connecting pin (14) is threaded through the first connecting plate (3) and one end is threaded through the first connecting block (13). The lower surface of the first connecting block (13) is equipped with a first contact roller (15).
4. The steam setting machine for mosquito net processing according to claim 1, characterized in that, A fixing frame (16) is installed on the upper surface of the feed inlet (1), and a plug-in post (17) is slidably connected inside the fixing frame (16).
5. A steam setting machine for mosquito net processing according to claim 4, characterized in that, The upper surface of the first connecting plate (3) is equipped with a plug frame (18), and the outer surface of the plug post (17) is slidably connected to the inside of the plug frame (18).
6. A steam setting machine for mosquito net processing according to claim 5, characterized in that, The upper surface of the fixed frame (16) is threaded with a plug pin (19), and one end of the plug pin (19) is threaded through the fixed frame (16) and abuts against the plug post (17).
7. A steam setting machine for mosquito net processing according to claim 1, characterized in that, A second connecting plate (20) is installed on the side of the feed inlet (1). A second connecting block (21) is slidably connected inside the second connecting plate (20). A second connecting pin (22) is threaded through the lower surface of the second connecting plate (20).
8. A steam setting machine for mosquito net processing according to claim 7, characterized in that, The second connecting pin (22) is threaded through the second connecting plate (20) and one end is threaded through the second connecting block (21). The upper surface of the second connecting block (21) is equipped with a second contact roller (23).