Mica tape integrating thermal protection and electrical insulation
By introducing a combination of alkali-free glass fiber cloth layer, thermal conductivity layer and surface insulation layer into the mica tape, the problem of poor thermal conductivity of the mica tape is solved, realizing rapid heat dissipation and efficient insulation protection, and improving the safety and electrical insulation performance of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HARBIN ZHONGSHEN ELECTRIC MFG CO LTD
- Filing Date
- 2024-08-21
- Publication Date
- 2026-07-24
Smart Images

Figure CN224554098U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mica tape technology, and more specifically, to a mica tape that integrates thermal protection and electrical insulation. Background Technology
[0002] Mica tape is an insulating material made by a mica tape machine. Mica tape has a wide range of applications. During the operation of electrical equipment such as motors and cables, a lot of heat is generated. The accumulated heat will accelerate the aging of the polymer materials in the main insulation, leading to a serious decline in mechanical properties and dielectric strength, and even causing insulation failure and safety accidents. In order to achieve a better protective effect, mica tape is usually used for insulation protection at the corresponding connection parts.
[0003] There are many types of mica tape on the market, but most mica tapes, being made of insulating materials, while providing insulation protection, suffer from poor thermal conductivity. When wrapped in multiple layers, this can hinder heat dissipation, impairing effective heat dissipation and enhanced electrical insulation. Therefore, we propose a mica tape that integrates thermal protection and electrical insulation. Utility Model Content
[0004] The purpose of this invention is to provide a mica tape that integrates thermal protection and electrical insulation, so as to solve the defects mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A mica tape integrating thermal protection and electrical insulation includes a mica tape body, which is composed of an alkali-free glass fiber cloth layer and a heat-conducting layer disposed on the alkali-free glass fiber cloth layer. An intermediate mica film is disposed between the alkali-free glass fiber cloth layer and the heat-conducting layer. A surface insulation layer is disposed on the surface of the heat-conducting layer. An adhesive layer is disposed on the surface of the surface insulation layer. A release film is disposed on the outer surface of the alkali-free glass fiber cloth layer. A support cylinder is disposed on the mica tape body, and the mica tape body is wound around the support cylinder.
[0006] Preferably, the alkali-free glass fiber cloth layer, the intermediate mica film, the thermally conductive layer, the surface insulating layer, and the release film are integrally formed.
[0007] Preferably, a central cylinder is provided at the center of the support cylinder, and a plurality of support plates arranged in a ring at equal intervals are fixedly installed between the central cylinder and the support cylinder.
[0008] Preferably, the central cylinder is a hollow cylindrical structure, and a support is provided on the central cylinder, with the central cylinder and the support being rotatably connected.
[0009] Preferably, the cross-section of the bracket is U-shaped, and protruding columns are fixedly installed on the inner surfaces of the left and right side plates of the bracket. The central cylinder is sleeved on the protruding columns and rotatably connected to the protruding columns.
[0010] Preferably, the top plate of the bracket is fixedly installed with a plurality of shearing teeth arranged linearly and at equal intervals near the front side, and the cross-section of the shearing teeth is triangular.
[0011] Preferably, a handle is fixedly installed on the top plate of the bracket, and a thumb hole is provided in the handle.
[0012] Preferably, the handle has a U-shaped cross-section and a width of 2cm to 3.5cm.
[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model provides the strength and stability of the overall structure through the alkali-free glass fiber cloth layer, and the intermediate mica film serves as the main electrical insulation layer, which, together with the surface insulation layer, achieves a good insulation protection effect. The heat conduction layer, made of a high thermal conductivity material, can accelerate heat transfer and achieve good heat dissipation and high insulation protection performance.
[0014] 2. The present invention features a support bracket that allows for easy gripping of the support portion, making it easier to pull out and unfold the mica tape body. Furthermore, the included shearing teeth can effectively cut the mica tape body, making it convenient to use. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the exploded structure of this utility model; Figure 3 This is a partial structural schematic diagram of the present invention; Figure 4 This is a cross-sectional view of the mica tape body of this utility model; The meanings of the labels in the diagram are as follows: 1. Mica tape main body; 10. Alkali-free fiberglass cloth layer; 11. Intermediate mica film; 12. Heat conduction layer; 13. Surface insulation layer; 14. Release film; 15. Adhesive layer; 16. Support cylinder; 17. Central cylinder; 171. Support sheet; 2. Bracket; 20. Protruding post; 21. Cutting saw teeth; 22. Handle; 221. Thumb hole. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-4 This utility model provides a technical solution: a mica tape integrating thermal protection and electrical insulation, comprising a mica tape body 1, which is composed of an alkali-free glass fiber cloth layer 10 and a heat-conducting layer 12 disposed on the alkali-free glass fiber cloth layer 10. An intermediate mica film 11 is disposed between the alkali-free glass fiber cloth layer 10 and the heat-conducting layer 12. A surface insulating layer 13 is disposed on the surface of the heat-conducting layer 12, and an adhesive layer 15 is disposed on the surface of the surface insulating layer 13. A release film 14 is disposed on the outer surface of the alkali-free glass fiber cloth layer 10. The adhesive layer 15 is used for adhesion, and the release film 14 is used for adhesion of the adhesive layer 15. The mica tape body 1 is wound together; the alkali-free glass fiber cloth layer 10 is used to provide overall structural strength and stability, making it less prone to tearing; the intermediate mica film 11 serves as the main electrical insulation layer, containing uniformly distributed organic or inorganic fibers to enhance insulation performance; the heat conduction layer 12 can be made of high thermal conductivity materials, such as graphite sheets or aluminum films, to accelerate heat transfer; the surface insulation layer 13 can be formed in the form of epoxy resin mixture powder paint, which is cured under high temperature and pressure, providing not only additional electrical insulation protection but also certain moisture-proof and corrosion-proof properties, ultimately achieving the effects of heat dissipation and efficient insulation protection.
[0018] In this embodiment, a support cylinder 16 is provided on the mica tape body 1, and the mica tape body 1 is wound around the support cylinder 16 to realize the winding operation of the mica tape body 1.
[0019] Specifically, the alkali-free glass fiber cloth layer 10, the intermediate mica film 11, the heat conduction layer 12, the surface insulation layer 13, and the release film 14 are integrally formed, ensuring that the overall structure is more robust and stable.
[0020] Furthermore, a central cylinder 17 is provided at the center of the support cylinder 16, and multiple support plates 171 arranged in a ring at equal intervals are fixedly installed between the central cylinder 17 and the support cylinder 16, which provides further compressive support to the support cylinder 16.
[0021] In addition, the central tube 17 is a hollow cylindrical structure, and a support 2 is provided on the central tube 17. The central tube 17 and the support 2 are rotatably connected. The cross section of the support 2 is U-shaped. Protruding columns 20 are fixedly installed on the inner surface of the left and right side plates of the support 2. The central tube 17 is sleeved on the protruding columns 20 and rotatably connected to the protruding columns 20, which makes it convenient to hold the support 2 and perform the pulling and unfolding operation of the mica tape body 1.
[0022] It is worth noting that multiple shearing teeth 21 arranged linearly and at equal intervals are fixedly installed on the top plate of the bracket 2 near the front side. The cross-section of the shearing teeth 21 is triangular, which enables the cutting operation of the mica tape body 1 to be performed using the shearing teeth 21.
[0023] It is worth noting that a handle 22 is fixedly installed on the top plate of the bracket 2, and a thumb hole 221 is provided inside the handle 22; the cross section of the handle 22 is U-shaped, and the width of the handle 22 is 2cm~3.5cm, which makes it easy for the thumb to insert and grip.
[0024] When using the integrated thermal protection and electrical insulation mica tape of this utility model, hold the bracket 2 and pull the end of the mica tape body 1 to unfold the mica tape body 1 to the corresponding length. After unfolding to the corresponding length, squeeze the mica tape body 1 towards the side of the cutting saw teeth 21 to cut the mica tape body 1 using the cutting saw teeth 21. Then, stick the adhesive layer 15 on the cut mica tape body 1 around the required part to complete the fixing operation. The middle mica film 11 and the surface insulation layer 13 can provide insulation protection, and the heat conduction layer 12 can conduct heat outward in a timely manner.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A mica tape integrating thermal protection and electrical insulation, comprising a mica tape body (1), characterized in that: The mica tape body (1) is composed of an alkali-free glass fiber cloth layer (10) and a heat-conducting layer (12) disposed on the alkali-free glass fiber cloth layer (10). An intermediate mica film (11) is disposed between the alkali-free glass fiber cloth layer (10) and the heat-conducting layer (12). A surface insulation layer (13) is disposed on the surface of the heat-conducting layer (12). An adhesive layer (15) is disposed on the surface of the surface insulation layer (13). A release film (14) is disposed on the outer surface of the alkali-free glass fiber cloth layer (10). A support cylinder (16) is disposed on the mica tape body (1). The mica tape body (1) is wound around the support cylinder (16).
2. The mica tape integrating thermal protection and electrical insulation according to claim 1, characterized in that: The alkali-free glass fiber cloth layer (10), the intermediate mica film (11), the heat conduction layer (12), the surface insulation layer (13), and the release film (14) are integrally formed structures.
3. The mica tape integrating thermal protection and electrical insulation according to claim 1, characterized in that: A central cylinder (17) is provided at the center of the support cylinder (16), and a plurality of support plates (171) arranged in a ring at equal intervals are fixedly installed between the central cylinder (17) and the support cylinder (16).
4. The mica tape integrating thermal protection and electrical insulation according to claim 3, characterized in that: The central cylinder (17) is a hollow cylindrical structure, and a support (2) is provided on the central cylinder (17). The central cylinder (17) and the support (2) are rotatably connected.
5. The mica tape integrating thermal protection and electrical insulation according to claim 4, characterized in that: The cross-section of the bracket (2) is U-shaped. The inner surfaces of the left and right side plates of the bracket (2) are fixedly installed with protruding columns (20). The central cylinder (17) is sleeved on the protruding column (20) and rotatably connected to the protruding column (20).
6. The mica tape integrating thermal protection and electrical insulation according to claim 5, characterized in that: The top plate of the bracket (2) is fixedly installed with a plurality of shearing teeth (21) arranged linearly and at equal intervals near the front side. The cross section of the shearing teeth (21) is triangular.
7. The mica tape integrating thermal protection and electrical insulation according to claim 6, characterized in that: A handle (22) is fixedly installed on the top plate of the bracket (2), and a thumb hole (221) is provided inside the handle (22).
8. The mica tape integrating thermal protection and electrical insulation according to claim 7, characterized in that: The handle (22) has a U-shaped cross-section and a width of 2cm to 3.5cm.