New energy aluminum alloy part machining smoke treatment device

Abstract

The utility model relates to new energy aluminum alloy parts processing technical field, concretely is a kind of new energy aluminum alloy parts processing smoke dust treatment device, including filter box, the side fixed installation of filter box is equipped with into smoke pipe, the other side fixed installation of filter box is equipped with smoke exhaust pipe, fan is provided on the smoke exhaust pipe.This new energy aluminum alloy parts processing smoke dust treatment device, by the cooperation of filter box, into smoke pipe, smoke exhaust pipe, circulation pipe, pump body, boom, collection tank, water pipe, fan, filter plate, pipe, spray head and screening board, open pump body, water is evenly sprayed in filter box inside left side area by spray head, make water mist and flue gas fully contact, promote part of small particle and water mist combine after settlement to filter box inside left side area below, then backflow to collection tank through fixed pipe.In this process, screening board filters backflow water, realizes the recycling of water source.

Description

Technical Field

[0001] This utility model relates to the field of new energy aluminum alloy parts processing technology, specifically a dust treatment device for new energy aluminum alloy parts processing. Background Technology

[0002] In today's era of rapid development in the automotive industry, new energy vehicles are gradually becoming the mainstream development direction of the automotive market due to their significant advantages such as environmental protection and high efficiency. Aluminum alloys, as a lightweight, high-strength, and corrosion-resistant metal material, are widely used in the production of new energy vehicle components. From battery casings and vehicle frames to various precision transmission parts, aluminum alloy components are ubiquitous, which not only helps reduce vehicle weight and increase driving range but also improves the overall performance and safety of the vehicle.

[0003] However, the processing of aluminum alloy components for new energy applications, including cutting, grinding, and welding, generates a large amount of fumes. These fumes are complex in composition, containing aluminum alloy powder, metal oxides, and other impurities produced during processing. If these fumes are released directly into the workshop or atmosphere without effective treatment, it will cause a series of serious problems.

[0004] Currently, existing fume treatment devices have significant shortcomings in handling the fumes generated during the processing of aluminum alloy components for new energy applications. Relying solely on a single filter screen has extremely limited filtration efficiency, making it difficult to effectively remove fine particles and harmful substances from the fumes. This results in a certain amount of pollutants remaining in the treated exhaust gas, thus polluting the surrounding environment.

[0005] Therefore, it is necessary to provide a dust treatment device for processing new energy aluminum alloy parts to solve the above-mentioned technical problems. Utility Model Content

[0006] The purpose of this utility model is to provide a dust treatment device for processing aluminum alloy parts for new energy, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A dust treatment device for processing aluminum alloy parts in new energy applications, comprising:

[0009] A filter box is provided, with an inlet pipe fixedly installed on one side and an exhaust pipe fixedly installed on the other side. A fan is installed on the exhaust pipe and is fixedly connected to the other side of the filter box. A collection box is fixedly installed at the bottom of the filter box, and a fixing pipe is fixedly installed through one side of the connection between the bottom of the filter box and the top of the collection box.

[0010] The collection box is equipped with a sieve plate inside. A water supply pipe is fixedly installed on one side of the collection box. A guide tube is fixedly installed on one side of the top inside the filter box. Several nozzles are fixedly installed at equal intervals and evenly on the lower side of the outer wall of the guide tube.

[0011] A circulation pipe is fixedly installed at the bottom of the collection box, and one end of the circulation pipe passes through the top of the filter box and extends into the interior of the filter box and is fixedly connected to the conduit. A pump body is installed on the circulation pipe and is fixedly connected to the back of the filter box. Fiber plates are symmetrically distributed on the other side of the interior of the filter box.

[0012] Preferably, a first mounting port is symmetrically distributed on one side of the top of the filter box, and the filter plate is slidably inserted into the first mounting port. A sealing plate is fixedly installed on the top of the filter plate. A positioning plate is symmetrically distributed on one side of the top of the filter box. A through groove is opened on the top of the sealing plate. A fixing groove is opened at the bottom of the inner wall of the through groove, and the fixing groove is connected to both sides of the sealing plate. Inserts are slidably inserted into both sides of the sealing plate through the fixing groove. A spring is fixedly connected between the opposite ends of the two inserts. An operating rod is fixedly installed on the top of each of the two inserts, and the operating rod extends through the inside of the through groove to the top of the sealing plate. A positioning groove is opened on the opposite side of each of the two positioning plates, and the positioning groove is engaged with the insert.

[0013] Preferably, the front of the collection box has a second mounting port, and the screening plate is slidably inserted into the second mounting port. A movable plate is fixedly installed on the front of the screening plate, and a latch is provided at the connection between the movable plate and the front of the collection box.

[0014] Preferably, hanging rods are fixedly installed at each of the four corners of the top of the filter box.

[0015] Preferably, a sealing gasket is provided on the back of the movable plate.

[0016] Preferably, one of the filter plates is provided with an activated carbon filter layer, and the other filter plate is provided with a high-efficiency filter membrane layer.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model utilizes a combination of a filter box, inlet pipe, exhaust pipe, circulation pipe, pump body, suspension rod, collection box, water supply pipe, fan, filter plates, guide pipe, nozzle, and sieve plate. When the pump is turned on, water is evenly sprayed onto the left side of the filter box through the nozzle, ensuring sufficient contact between the water mist and the flue gas. This causes some fine particles to combine with the water mist and settle to the lower left side of the filter box, then flow back to the collection box through the fixed pipe. During this process, the sieve plate filters the returned water, achieving water recycling while trapping impurities, thus combining economic efficiency and environmental friendliness. The flue gas, after dust suppression, enters the right side of the filter box. Activated carbon filter layers on the two filter plates adsorb harmful substances and odors from the flue gas, and high-efficiency filter membranes further remove fine particles. Finally, the purified gas is discharged through the exhaust pipe. This device achieves multi-stage filtration of flue gas, effectively improving the cleanliness of the exhaust gas and significantly reducing pollution to the surrounding environment, demonstrating high practicality.

[0019] 2. This utility model achieves the detachability of the filter plate and the sieve plate through the combined use of the sealing plate, positioning plate, movable plate, fixing groove, spring, insert block, first mounting port, positioning groove and second mounting port, which facilitates the cleaning and maintenance of the filter plate and the sieve plate by the staff. The detachable structure of the filter plate and the sieve plate is simple and easy to operate, which reduces the difficulty of cleaning and maintenance. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0022] Figure 3 This is a frontal sectional view of the present invention.

[0023] Figure 4 This is a schematic diagram of the structure of the conduit and nozzle in the inverted state of this utility model;

[0024] Figure 5 This is a rear view structural diagram of the collection box in this utility model;

[0025] Figure 6 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0026] In the diagram: 1. Filter box; 2. Smoke inlet pipe; 3. Smoke outlet pipe; 4. Circulation pipe; 5. Pump body; 6. Hanger rod; 7. Sealing plate; 8. Positioning plate; 9. Operating lever; 10. Through groove; 11. Collection box; 12. Movable plate; 13. Water supply pipe; 14. Fan; 15. Filter plate; 16. Guide pipe; 17. Nozzle; 18. Screening plate; 19. Fixing groove; 20. Spring; 21. Insert block; 22. First mounting port; 23. Positioning groove; 24. Second mounting port; 25. Fixing pipe. Detailed Implementation

[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1-6 One embodiment provided by this utility model:

[0032] A dust treatment device for processing aluminum alloy parts in new energy applications, comprising:

[0033] A filter box 1 is provided with a smoke inlet pipe 2 fixedly installed on one side and a smoke exhaust pipe 3 fixedly installed on the other side. A fan 14 is installed on the smoke exhaust pipe 3 and is fixedly connected to the other side of the filter box 1. A collection box 11 is fixedly installed at the bottom of the filter box 1. A fixing pipe 25 is fixedly installed on one side of the connection between the bottom of the filter box 1 and the top of the collection box 11.

[0034] The collection box 11 is equipped with a sieve plate 18. A water supply pipe 13 is fixedly installed on one side of the collection box 11. A guide pipe 16 is fixedly installed on one side of the top inside the filter box 1. Several nozzles 17 are fixedly installed at equal intervals and evenly on the lower side of the outer wall of the guide pipe 16.

[0035] A circulation pipe 4 is fixedly installed at the bottom of the collection box 11, and one end of the circulation pipe 4 passes through the top of the filter box 1 and extends into the interior of the filter box 1 and is fixedly connected to the conduit 16. A pump body 5 is provided on the circulation pipe 4 and is fixedly connected to the back of the filter box 1. A symmetrically distributed filter plate 15 is provided on the other side inside the filter box 1.

[0036] A first mounting port 22 is symmetrically distributed on one side of the top of the filter box 1, and the filter plate 15 is slidably inserted into the first mounting port 22. A sealing plate 7 is fixedly installed on the top of the filter plate 15. A positioning plate 8 is symmetrically distributed on one side of the top of the filter box 1. A through groove 10 is opened on the top of the sealing plate 7. A fixing groove 19 is opened at the bottom of the inner wall of the through groove 10. The fixing groove 19 is connected to both sides of the sealing plate 7. Insert blocks 21 are slidably inserted into both sides of the sealing plate 7 through the fixing groove 19. A spring 20 is fixedly connected between the opposite ends of the two insert blocks 21. An operating rod 9 is fixedly installed on the top of the two insert blocks 21. The operating rod 9 extends through the inside of the through groove 10 to the top of the sealing plate 7. A positioning groove 23 is opened on the opposite side of the two positioning plates 8. The positioning groove 23 is engaged with the insert block 21, realizing the detachability of the filter plate 15.

[0037] In one embodiment, the front of the collection box 11 is provided with a second mounting port 24, and the screening plate 18 is slidably inserted into the second mounting port 24. A movable plate 12 is fixedly installed on the front of the screening plate 18, and a latch is provided at the connection between the movable plate 12 and the front of the collection box 11, thereby realizing the detachability of the screening plate 18.

[0038] In one preferred embodiment, hanging rods 6 are fixedly installed at the four corners of the top of the filter box 1, which can provide stable and uniform support for the filter box 1, making it easy to install it stably on the top of the workshop.

[0039] In one embodiment, a sealing gasket is provided on the back of the movable plate 12 to enhance the sealing performance when the movable plate 12 is closed and prevent smoke and dust leakage.

[0040] In one preferred embodiment, an activated carbon filter layer is provided on one filter plate 15, and a high-efficiency filter membrane layer is provided on the other filter plate 15. This allows for the sequential adsorption of harmful substances and odors, and the filtration of fine particles in the smoke and dust, thereby achieving multi-stage purification, improving the cleanliness of the flue gas, and reducing environmental pollution.

[0041] The working principle of this utility model is as follows: All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a computer or other conventionally known control device. Parts not mentioned in this device are the same as or can be implemented using existing technology. During use, the device is fixed to the top of the workshop using the hanging rod 6, and the smoke inlet pipe 2 is connected to the equipment's smoke outlet pipe. During the processing of new energy aluminum alloy parts, the fan 14 is started, and its powerful suction draws the flue gas into the filter box 1 through the smoke inlet pipe 2. A suitable amount of dust-suppressing water is injected into the collection box 11 beforehand through the water inlet pipe 13. After the flue gas enters the filter box 1, the pump 5 is turned on. The pump 5 draws water from the collection box 11 through the circulation pipe 4 and transports it to the conduit 16. Then, the water is evenly sprayed onto the left side of the filter box 1 through the nozzle 17, allowing the water mist to fully contact the flue gas. This causes some small particles to combine with the water mist and settle to the lower left side of the filter box 1, and then flow back to the collection box 11 through the fixed pipe 25. During this process, the screening plate 18 filters the returned water, realizing the recycling of the water source, while trapping impurities in the water on the screening plate 18, achieving both economic efficiency and environmental protection. The flue gas, after dust suppression treatment, enters the right-side area inside the filter box 1. The activated carbon filter layer on the two filter plates 15 adsorbs harmful substances and odors in the flue gas, and the high-efficiency filter membrane further removes fine particles. Finally, the purified gas is discharged through the exhaust pipe 3. This device achieves multi-stage filtration of flue gas, effectively improving the cleanliness of the exhaust gas and significantly reducing pollution to the surrounding environment, demonstrating high practicality.

[0042] During the use of this device, the filter components need to be cleaned regularly. During cleaning, the device is stopped. To disassemble the filter plate 15, the two operating levers 9 on the top of the sealing plate 7 can be directly pressed to move them relative to each other. The movement of the operating levers 9 causes the two insert blocks 21 to slide relative to each other on the fixing groove 19 and press against the spring 20. As the insert blocks 21 move, they lose their engagement with the positioning groove 23 on the positioning plate 8. At this point, the sealing plate 7 can be moved upwards directly from the top of the filter box 1. The movement of the sealing plate 7 allows the filter plate 15 to be pulled directly out of the filter box 1. After cleaning the filter plate 15, it can be directly inserted into the filter box 1 through the first mounting port 22, and the insert blocks 21 are pressed against the spring 20. The elastic force of the filter plate 15 engages with the positioning groove 23 on the positioning plate 8, thus securing the filter plate 15 stably on the filter box 1. For the disassembly of the screening plate 18, simply unlock the connecting latch between the movable plate 12 and the front of the collection box 11, then pull the movable plate 12 outwards. The movable plate 12 will pull the screening plate 18 out of the collection box 11. After cleaning, it can be directly inserted back into the collection box 11, and the position of the movable plate 12 will be locked by the latch, ensuring the stability of the screening plate 18 inside the collection box 11. This achieves the detachability of the filter plate 15 and the screening plate 18, facilitating later cleaning and maintenance. Furthermore, the detachable structure of the filter plate 15 and the screening plate 18 is simple and easy to operate, reducing the difficulty of cleaning and maintenance.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A dust treatment device for processing aluminum alloy parts in new energy applications, characterized in that, It includes: A filter box (1) is provided with a smoke inlet pipe (2) fixedly installed on one side and a smoke exhaust pipe (3) fixedly installed on the other side. A fan (14) is provided on the smoke exhaust pipe (3) and the fan (14) is fixedly connected to the other side of the filter box (1). A collection box (11) is fixedly installed at the bottom of the filter box (1). A fixing pipe (25) is fixedly inserted on one side of the connection between the bottom of the filter box (1) and the top of the collection box (11). The collection box (11) is equipped with a sieve plate (18) inside. A water supply pipe (13) is fixedly installed on one side of the collection box (11). A conduit (16) is fixedly installed on one side of the top inside the filter box (1). Several nozzles (17) are fixedly installed at equal intervals and evenly on the lower side of the outer wall of the conduit (16). A circulation pipe (4) is fixedly installed at the bottom of the collection box (11), and one end of the circulation pipe (4) passes through the top of the filter box (1) and extends into the interior of the filter box (1) and is fixedly connected to the conduit (16). A pump body (5) is provided on the circulation pipe (4), and the pump body (5) is fixedly connected to the back of the filter box (1). A symmetrically distributed filter plate (15) is provided on the other side inside the filter box (1).

2. The dust treatment device for processing new energy aluminum alloy parts according to claim 1, characterized in that: The filter box (1) has symmetrically distributed first mounting ports (22) on one side of its top, and the filter plate (15) is slidably inserted into the first mounting port (22). A sealing plate (7) is fixedly installed on the top of the filter plate (15). A symmetrically distributed positioning plate (8) is fixedly installed on one side of the top of the filter box (1). A through groove (10) is opened on the top of the sealing plate (7). A fixing groove (19) is opened at the bottom of the inner wall of the through groove (10), and the fixing groove (19) is connected to the sealing plate (7). Both sides are connected. Both sides of the sealing plate (7) are slidably inserted with plugs (21) through the fixing grooves (19). A spring (20) is fixedly connected between the opposite ends of the two plugs (21). An operating rod (9) is fixedly installed on the top of the two plugs (21). The operating rod (9) extends through the inside of the through groove (10) to the top of the sealing plate (7). The opposite sides of the two positioning plates (8) are provided with positioning grooves (23), and the positioning grooves (23) are engaged with the plugs (21).

3. The dust treatment device for processing new energy aluminum alloy parts according to claim 1, characterized in that: The collection box (11) has a second mounting port (24) on its front side, and the screening plate (18) is slidably inserted into the second mounting port (24). A movable plate (12) is fixedly installed on the front side of the screening plate (18), and a latch is provided at the connection between the movable plate (12) and the front side of the collection box (11).

4. The dust treatment device for processing new energy aluminum alloy parts according to claim 1, characterized in that: Hanging rods (6) are fixedly installed at the four corners of the top of the filter box (1).

5. The dust treatment device for processing new energy aluminum alloy parts according to claim 3, characterized in that: A sealing gasket is provided on the back of the movable plate (12).

6. The dust treatment device for processing new energy aluminum alloy parts according to claim 1, characterized in that: One of the filter plates (15) is provided with an activated carbon filter layer, and the other filter plate (15) is provided with a high-efficiency filter membrane layer.

Images