A resistance sorting device for an enameled wire product

Abstract

The utility model discloses a kind of enameled wire product resistance value sorting devices, more specifically enameled wire processing technical field, including workbench and wire arranging fixing plate, workbench is provided with three-axis moving mechanism, the end of three-axis moving mechanism is provided with suction assembly, suction assembly has the freedom of X / Y / Z direction, and suction assembly is compatible with wire arranging fixing plate.The utility model is by being provided with the wire arranging fixing plate that multiple enameled wire samples can be single preloaded, cooperate corresponding test component, to complete the detection work to multiple enameled wire samples in the process of single detection, significantly improve detection efficiency, simultaneously, after detection, without needing to carry out tedious dismounting procedure, enameled wire sample can be directly separated and packed into corresponding storage groove by clamping component.

Description

Technical Field

[0001] This utility model relates to the field of enameled wire processing technology, and more specifically, to a resistance sorting device for enameled wire products. Background Technology

[0002] Enameled wire is a type of conductive metal wire with an insulating layer, widely used in motors, electrical appliances, electronic components, and other fields. Enameled wire mainly consists of two parts: a conductor and an insulating layer. The conductor typically uses copper or aluminum as the core conductive material, while the insulating layer usually refers to the insulating varnish covering the surface of the conductor. This is the key difference between enameled wire and ordinary bare wire, ensuring that short circuits do not occur between the conductors.

[0003] In the production of enameled wire, resistance testing is a crucial step in evaluating its conductivity and quality, directly impacting the efficiency, energy consumption, and safety of electrical equipment. Therefore, each enameled wire product undergoes resistance testing after production, and based on the test results, it is packaged into corresponding storage devices according to its specific resistance range to meet actual production needs.

[0004] However, existing sorting methods still have many drawbacks in practical use. For example, the existing sorting method involves picking up enameled wire product samples one by one, connecting both ends of the sample to the positive and negative electrodes of the electrodes respectively, and then performing the test. Only one sample can be tested at a time, which is inefficient, cumbersome, and seriously affects production efficiency. Utility Model Content

[0005] The present invention provides a resistance sorting device for enameled wire products. The problem to be solved is that the existing sorting method is to pick up enameled wire product samples one by one, then connect the two ends of the sample to the positive and negative terminals of the electrodes respectively, and then perform the test. Only one sample can be tested at a time, which is inefficient, cumbersome and seriously affects the production efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a resistance sorting device for enameled wire products, comprising: a worktable and a cable fixing plate, a three-axis moving mechanism is provided on the worktable, an adsorption component is provided at the end of the three-axis moving mechanism, the adsorption component has degrees of freedom in the X / Y / Z directions, and the adsorption component is adapted to the cable fixing plate. The cable fixing plate is equipped with several fixing units for fixing and installing enameled wires. A constant temperature water tank is set on the workbench, and a test component is set on the constant temperature water tank. The test component is equipped with several detection units for detecting the resistance of the enameled wires. A sorting mechanism is set on the three-axis moving mechanism, and a clamping component is set at the end of the sorting mechanism for sorting enameled wires.

[0007] In a preferred embodiment, the three-axis moving mechanism includes a bracket, which is fixedly mounted on the top of the worktable. A first driving component is mounted on the bracket, a second driving component is mounted at the execution end of the first driving component, a third driving component is mounted at the execution end of the second driving component, a fourth driving component is mounted at the execution end of the third driving component, and an adsorption component is fixedly mounted on the execution end of the fourth driving component.

[0008] In a preferred embodiment, the sorting mechanism includes a drive component five, an execution end of the drive component five is provided with a drive component six, and a gripping component is fixedly disposed on the execution end of the drive component six.

[0009] In a preferred embodiment, a sorting box is provided on the workbench, located below the gripping assembly. The sorting box includes several storage slots for storing enameled wires with different resistance values.

[0010] In a preferred embodiment, two placement racks are provided on the workbench, located on the left and right sides of the constant temperature water tank, respectively, and the cable fixing plate is adapted to the placement racks.

[0011] In a preferred embodiment, the constant temperature water tank is provided with a support frame that is compatible with the test components.

[0012] The beneficial effects of this utility model are as follows: This invention features a cable fixing plate that can pre-load multiple enameled wire samples at a time, along with corresponding testing components. This allows for the testing of multiple enameled wire samples in a single test, significantly improving testing efficiency. Furthermore, after testing, there is no need for cumbersome disassembly and assembly steps; the enameled wire samples can be directly dispensed into their corresponding storage slots using the clamping components. Attached Figure Description

[0013] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0014] Figure 2 This is a schematic diagram of the sorting box part of this utility model.

[0015] Figure 3 This is a schematic diagram of the rear view structure of this utility model.

[0016] Figure 4 This is a top view of the structure of this utility model.

[0017] Figure 5 This is a structural schematic diagram of the placement rack part of this utility model.

[0018] Figure 6 This is a structural schematic diagram of the cable fixing plate part of this utility model.

[0019] Figure 7 This is a schematic diagram of the constant temperature water tank part of this utility model.

[0020] Figure 8 This is a schematic diagram of the three-axis moving mechanism of this utility model.

[0021] Figure 9 This is a schematic diagram of the sorting mechanism of this utility model.

[0022] The attached diagram is labeled as follows: 1. Workbench; 2. Three-axis moving mechanism; 21. Support; 22. Drive component one; 23. Drive component two; 24. Drive component three; 25. Drive component four; 26. Adsorption assembly; 3. Sorting mechanism; 31. Drive assembly five; 32. Drive assembly six; 33. Clamping assembly; 4. Constant temperature water tank; 5. Support frame; 6. Sorting box; 7. Placement rack; 8. Cable fixing plate; 9. Test assembly. Detailed Implementation

[0023] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content. Example

[0024] Refer to the instruction manual appendix Figures 1 to 9 This embodiment proposes a resistance sorting device for enameled wire products to solve the problem that in the prior art, only a single sample can be detected at a time, which is inefficient, cumbersome to operate, and seriously affects production efficiency. Includes: a workbench 1 and a cable fixing plate 8. A three-axis moving mechanism 2 is provided on the workbench 1. An adsorption component 26 is provided at the end of the three-axis moving mechanism 2. The adsorption component 26 has degrees of freedom in the X / Y / Z directions and is adapted to the cable fixing plate 8. It should be noted that several enameled wires to be tested will be pre-installed on the ribbon cable fixing plate 8, and the enameled wires will be installed on the ribbon cable fixing plate 8 in a V-shaped bend. The two ends of the enameled wires installed on the ribbon cable fixing plate 8 will face upwards, and the bend will be lower.

[0025] The cable fixing plate 8 is provided with several fixing units, which are used to fix and install enameled wires. The workbench 1 is provided with a constant temperature water tank 4, and the constant temperature water tank 4 is provided with a test component 9. The test component 9 is provided with several detection units, which are used to detect the resistance value of the enameled wires. The three-axis moving mechanism 2 is provided with a sorting mechanism 3, and the end of the sorting mechanism 3 is provided with a clamping component 33, which is used to sort enameled wires.

[0026] It should be noted that the fixing unit on the cable fixing plate 8 is made of silicone material, and the enameled wire can be fixed by setting elastic slots. This is a mature technology well known to those skilled in the art, and will not be described in detail in this embodiment. The constant temperature water tank 4 is filled with pure water and is used to keep the pure water at a constant temperature. Each detection unit on the test component 9 includes a positive electrode and a negative electrode for connecting with the enameled wire. The test component 9 is externally connected to a measuring instrument and a measuring computer for detecting the resistance of the enameled wire. This is a mature technology well known to those skilled in the art, and will not be described in detail in this embodiment. The clamping component 33 is a finger cylinder used to remove the enameled wire from the cable fixing plate 8 one by one.

[0027] In this embodiment, the specific implementation scenario is as follows: First, multiple workers place the ribbon cable fixing plates 8 loaded with the enameled wires to be tested sequentially on the placement rack 7 located on the left side of the constant temperature water tank 4. Then, the adsorption component 26 removes the ribbon cable fixing plates 8 and moves them to the docking position with the test component 9. The ribbon cable fixing plates 8 are then attached to the test component 9, so that the enameled wires on the ribbon cable fixing plates 8 are docked with the corresponding detection units on the test component 9. At this time, the bends of the enameled wires are immersed in the constant temperature water, so that the enameled wires are kept at a constant temperature during testing, thereby reducing the problem of the enameled wires heating up after being powered on and affecting the detection accuracy. After obtaining the test results, the adsorption component 26 places the ribbon cable fixing plates 8 that have completed the test on the placement rack 7 located on the right side of the constant temperature water tank 4. Then, the clamping component 33 removes the enameled wires according to the test results and puts them into the corresponding storage slots on the sorting box 6, thereby completing the sorting of the enameled wires.

[0028] The three-axis moving mechanism 2 includes a bracket 21, which is fixedly mounted on the top of the worktable 1. A first driving component 22 is mounted on the bracket 21. A second driving component 23 is mounted on the execution end of the first driving component 22. A third driving component 24 is mounted on the execution end of the second driving component 23. A fourth driving component 25 is mounted on the execution end of the third driving component 24. An adsorption assembly 26 is fixedly mounted on the execution end of the fourth driving component 25.

[0029] It should be noted that drive component 1 22, drive component 23 and drive component 3 24 are all linear motors, drive component 4 25 is a cylinder, and adsorption component 26 is a suction cup device. Adsorption component 26 is externally connected to an air extraction device, which is a mature technology well known to those skilled in the art, and will not be described in detail in this embodiment.

[0030] The sorting mechanism 3 includes a drive component 5 31, and a drive component 6 32 is provided at the execution end of the drive component 5 31. The gripping component 33 is fixedly disposed on the execution end of the drive component 6 32.

[0031] It should be noted that both drive assembly 5 31 and drive assembly 6 32 are linear motors. In the initial state, the enameled wire is movably fixed on the ribbon cable fixing plate 8 by the elasticity of the silicone. Therefore, the clamping assembly 33 can directly pull the enameled wire off the ribbon cable fixing plate 8.

[0032] A sorting box 6 is provided on the workbench 1. The sorting box 6 is located below the gripping assembly 33. The sorting box 6 includes several storage slots, which are used to store enameled wires with different resistance values.

[0033] It should be noted that corresponding labels can be affixed to the storage slots to facilitate identification by staff. This is a well-known and mature technology in the field, and will not be described in detail in this embodiment.

[0034] Two racks 7 are provided on the workbench 1. The two racks 7 are located on the left and right sides of the constant temperature water tank 4, respectively. The cable fixing plate 8 is adapted to the racks 7.

[0035] It should be noted that the size of the placement rack 7 can be adjusted according to the actual situation to fit the cable fixing plate 8. The cable fixing plate 8 is movably placed on the placement rack 7 by means of a hanging bracket. This is a mature technology well known to those skilled in the art, and will not be described in detail in this embodiment.

[0036] The constant temperature water tank 4 is equipped with a support frame 5, which is compatible with the test component 9.

[0037] It should be noted that the support frame 5 and the test component 9 are detachably connected. The test component 9 can be installed on the support frame 5 by means of a fixing buckle. This is a mature technology well known to those skilled in the art, and will not be described in detail in this embodiment.

[0038] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A resistance sorting device for enameled wire products, comprising: The workbench (1) and the cable fixing plate (8) are provided. A three-axis moving mechanism (2) is provided on the workbench (1). An adsorption component (26) is provided at the end of the three-axis moving mechanism (2). The adsorption component (26) has degrees of freedom in the X / Y / Z directions and is adapted to the cable fixing plate (8). The feature is that the cable fixing plate (8) is provided with a plurality of fixing units, the fixing units are used to fix and install enameled wires, the workbench (1) is provided with a constant temperature water tank (4), the constant temperature water tank (4) is provided with a test component (9), the test component (9) is provided with a plurality of detection units, the detection units are used to detect the resistance value of enameled wires, the three-axis moving mechanism (2) is provided with a sorting mechanism (3), the end of the sorting mechanism (3) is provided with a clamping component (33), the clamping component (33) is used to sort enameled wires.

2. The resistance sorting device for enameled wire products according to claim 1, characterized in that, The three-axis moving mechanism (2) includes a bracket (21), which is fixedly mounted on the top of the workbench (1). A first driving component (22) is mounted on the bracket (21). A second driving component (23) is mounted on the execution end of the first driving component (22). A third driving component (24) is mounted on the execution end of the second driving component (23). A fourth driving component (25) is mounted on the execution end of the third driving component (24). The adsorption component (26) is fixedly mounted on the execution end of the fourth driving component (25).

3. The resistance sorting device for enameled wire products according to claim 2, characterized in that, The sorting mechanism (3) includes a drive component five (31), and the execution end of the drive component five (31) is provided with a drive component six (32). The gripping component (33) is fixedly disposed on the execution end of the drive component six (32).

4. The resistance sorting device for enameled wire products according to claim 3, characterized in that, A sorting box (6) is provided on the workbench (1). The sorting box (6) is located below the clamping assembly (33). The sorting box (6) includes several storage slots, which are used to store enameled wires with different resistance values.

5. The resistance sorting device for enameled wire products according to claim 4, characterized in that, The workbench (1) is provided with two placement racks (7), which are located on the left and right sides of the constant temperature water tank (4) respectively. The cable fixing plate (8) is adapted to the placement racks (7).

6. The resistance sorting device for enameled wire products according to claim 5, characterized in that, The constant temperature water tank (4) is equipped with a support frame (5), which is compatible with the test component (9).

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