Tar off-gas treatment device

By designing ceramic filter plates and packing channels, and implementing differential pressure monitoring, the problem of tar liquefaction and blockage was solved, achieving efficient tar separation and stable equipment operation.

CN224585576UActive Publication Date: 2026-08-04HEFEI YIHE AUTOMATION CONTROL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEFEI YIHE AUTOMATION CONTROL EQUIP CO LTD
Filing Date
2025-08-22
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

When tar liquefies in exhaust gas, it can easily clog gas pipelines, affecting the stable operation of exhaust gas treatment equipment and product processing.

Method used

The design employs ceramic filter plates and ceramic packing channels, utilizing the difference in density and surface tension to cause oil mist to agglomerate into droplets, which are then collected and discharged through circumferential and axial grooves. Combined with differential pressure monitoring and inspection doors, it facilitates cleaning and prevents clogging.

Benefits of technology

It effectively separates tar, prevents blockage, improves the efficiency and quality of waste gas treatment, and reduces the impact on downstream equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to waste gas treatment technical field discloses a tar waste gas treatment device, including the processing jar, the processing jar inner chamber is arranged with a plurality of ceramic filter plates along the radial direction, be provided with ceramic filler channel on the ceramic filter plate, the processing jar inner chamber wall is arranged with a plurality of circumferential grooves at equal intervals, the processing jar cavity wall is opened along the axial direction and is provided with axial groove, the axial groove passes all circumferential grooves and is communicated with the circumferential groove along the axial direction, the processing jar is opened and is provided with the blowdown mouth with one end communication of axial groove. The utility model, through ceramic filter plate and ceramic square saddle ring filler channel, utilize the difference of the density and surface tension of different components in waste gas, when oil mist waste gas passes through the device, when oil-containing waste gas passes through the ceramic filter plate hole, oil mist will gather on the ceramic internal hole, and the liquid drop is discharged through the blowdown mouth.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, specifically a tar waste gas treatment device. Background Technology

[0002] The manufacturing process generates a large amount of waste gas, some of which contains tar. Since tar is gaseous at high temperatures but condenses into liquid at low temperatures (generally below 200°C), its separation and treatment are very difficult. As a result, the gas pipeline is prone to blockage over time. This not only affects the exhaust gas but also the processing of products and the stable operation of equipment. Therefore, it is necessary to treat the tar in the tar-containing waste gas in advance to reduce its impact on subsequent waste gas treatment equipment and pipelines. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a tar exhaust gas treatment device, which solves the problem that when exhaust gas containing tar vapor is transported in the existing manner, the tar vapor liquefies into tar, and the tar easily clogs the gas delivery pipeline.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A tar exhaust gas treatment device includes a treatment tank. Multiple ceramic filter plates are arranged radially in the inner cavity of the treatment tank. Ceramic packing channels are provided on the ceramic filter plates. Multiple circumferential grooves are arranged at equal intervals on the inner wall of the treatment tank. An axial groove is formed on the inner wall of the treatment tank along the axial direction. The axial groove passes through all the circumferential grooves along the axial direction and communicates with them. A drain port is formed on the treatment tank and communicates with one end of the axial groove.

[0006] Preferably, a differential pressure gauge is arranged at the outlet of the treatment tank.

[0007] Preferably, the ceramic packing channel uses ceramic rectangular saddle rings as packing.

[0008] Preferably, the processing tank is symmetrically arranged with inspection doors, each inspection door is equipped with a mating plate, and the processing tank is equipped with an extension plate. The extension plate and the mating plate are fixedly connected by fasteners.

[0009] Preferably, a rotating connecting base is fixedly provided on the outer surface of the treatment tank, and the two sides of the inspection door are rotatably connected to the rotating connecting base. A handle is provided on the outer surface of the inspection door.

[0010] This utility model has the following beneficial effects:

[0011] This tar exhaust gas treatment device, through its intricate ceramic packing channels and ceramic filter plates, utilizes the complex internal pores and high surface tension. Due to the different densities and surface tensions of the various components in the exhaust gas, when oil mist exhaust gas passes through the device, the oil mist accumulates on the ceramic filter plates and packing channels, forming droplets. Through the circumferential and axial grooves, some droplets drip into the circumferential groove under the action of gravity, collect and discharge into the axial groove, and then exit from the drain outlet. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the overall structure of this utility model viewed from below;

[0014] Figure 3 This is a schematic diagram of the half-section structure of this utility model;

[0015] Figure 4 This is a schematic diagram of the channel layout structure of the ceramic filter plate and ceramic packing of this utility model.

[0016] In the diagram: 1. Processing tank; 2. Ceramic filter plate; 3. Ceramic packing channel; 4. Circumferential groove; 5. Axial groove; 6. Drain outlet; 7. Differential pressure gauge; 8. Extension plate; 9. Inspection door; 10. Fitting plate; 11. Handle; 12. Rotary connection base. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1 This utility model provides a technical solution: a tar waste gas treatment device, including a treatment tank 1. Multiple ceramic filter plates 2 are arranged radially in the inner cavity of the treatment tank 1. Ceramic filter plates 2 are provided with ceramic packing channels 3. Multiple circumferential grooves 4 are arranged at equal intervals on the inner wall of the treatment tank 1. An axial groove 5 is opened on the inner wall of the treatment tank 1 along the axial direction. The axial groove 5 passes through all the circumferential grooves 4 along the axial direction and is connected to the circumferential grooves 4. A drain port 6 is opened on the treatment tank 1 and is connected to one end of the axial groove 5.

[0019] In this technical solution, the ceramic packing channel 3 and ceramic filter plate 2 are designed to utilize the complex internal channels and high surface tension. Due to the different densities and surface tensions of different components in the exhaust gas, when oil mist exhaust gas passes through the device, the oil mist will accumulate on the ceramic filter plate 2 and ceramic packing channel 3, forming droplets. Through the circumferential groove 4 and axial groove 5, some droplets fall into the circumferential groove 4 under the action of gravity, collect and discharge into the axial groove 5, and then be discharged from the drain outlet 6.

[0020] Because some oil droplets will remain on the surface of the ceramic filter plate 2 and the ceramic packing channel 3, over time the oil droplets will block the internal channels of the ceramic. In this embodiment, a differential pressure gauge 7 is arranged at the outlet of the treatment tank 1. Figure 2 and 4 As shown, the pressure at the outlet is detected by the differential pressure gauge 7. Since the pressure at the inlet is constant, the pressure difference across the treatment tank 1 is compared with the pressure value set by the control system. If it exceeds the allowable range of the set value, an alarm signal is output. When the system receives the alarm signal, the ceramic filter plate 2 and the ceramic packing channel 3 need to be replaced or cleaned.

[0021] In this embodiment, ceramic rectangular saddle rings are used as packing in the ceramic packing channel 3. The shape of the ceramic rectangular saddle ring is between that of a ring and a saddle. This structure is beneficial for liquid distribution and increases gas passage, which can effectively improve the efficiency of oil mist treatment in exhaust gas.

[0022] like Figure 1 and 2 As shown in this embodiment, inspection doors 9 are symmetrically arranged on the treatment tank 1, and mating plates 10 are arranged on the inspection doors 9. Extension plates 8 are arranged on the treatment tank 1, and the extension plates 8 and mating plates 10 are fixedly connected by fasteners. The inspection doors 9 facilitate the cleaning of the ceramic filter plates 2 and the ceramic packing channels 3, thereby improving the ceramic's efficiency in treating waste gas, preventing blockages, and reducing the impact of oil mist in the waste gas on downstream components, thus improving the quality of waste gas treatment.

[0023] like Figure 2 and 3 As shown, in this embodiment, a rotating connecting base 12 is fixedly provided on the outer surface of the treatment tank 1, and the two sides of the inspection door 9 are rotatably connected to the rotating connecting base 12. A handle 11 is provided on the outer surface of the inspection door 9. The rotatingly arranged inspection door 9 can be easily opened temporarily to clean the inner cavity of the treatment tank 1.

[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tar exhaust gas treatment device comprising a treatment tank, characterized by: The inner cavity of the treatment tank is provided with multiple ceramic filter plates arranged radially, and ceramic filter plates are provided with ceramic packing channels. The inner wall of the treatment tank is provided with multiple circumferential grooves at equal intervals. An axial groove is provided on the inner wall of the treatment tank along the axial direction. The axial groove passes through all the circumferential grooves along the axial direction and communicates with the circumferential grooves. A drain port is provided on the treatment tank that communicates with one end of the axial groove.

2. The tar off-gas treatment device according to claim 1, characterized by: A differential pressure gauge is installed at the outlet of the treatment tank.

3. The tar off-gas treatment device according to claim 2, characterized by: The ceramic packing channel uses ceramic rectangular saddle rings as packing.

4. The tar off-gas treatment device according to claim 2 or 3, characterized by: The processing tank is symmetrically equipped with inspection doors, each with a mating plate. An extension plate is also provided on the processing tank, and the extension plate and the mating plate are fixedly connected by fasteners.

5. The tar off-gas treatment device according to claim 4, characterized by: A rotating connecting base is fixedly provided on the outer surface of the processing tank, and the two sides of the inspection door are rotatably connected to the rotating connecting base. A handle is provided on the outer surface of the inspection door.