An ion wind knife blowing mechanism for solar cell manufacturing
By introducing components such as positioning slots and locking blocks into the ion air knife purging mechanism, the installation process of the ion air bar is simplified, solving the problem of cumbersome installation in the existing technology and improving installation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YIBIN YINGFA DERUI TECHNOLOGY CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-08-04
AI Technical Summary
The installation process of existing ion air bars is cumbersome, requiring the use of multiple bolts and tools, resulting in low installation efficiency.
The installation structure includes components such as positioning slots, fixing rods, telescopic rods, connecting plates, and locking blocks, simplifying the installation process of the ion air bar and enabling it to be quickly fixed by sliding the moving mounting plate and locking blocks into the slots.
It improves the installation efficiency of ion air bars, simplifies the operation process, and increases the installation speed.
Smart Images

Figure CN224586522U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ion air knife purging mechanism for solar cell manufacturing, and in particular to an ion air knife purging mechanism for solar cell manufacturing. Background Technology
[0002] An ion air knife cleaning mechanism for solar cell manufacturing consists of a base plate, an automated track, a mounting plate, and ion air bars. It is mainly used to remove static electricity, dust, and particles from the surface of solar cells and is a common type of ion air knife cleaning mechanism in existing technologies.
[0003] Existing technologies, such as the utility model patent with publication number CN222396011 U, disclose an antistatic device and a photovoltaic cell production system. This patent employs an ion air knife with at least one ion air outlet arranged in a strip shape; a support frame to support the ion air knife; and a rotatable connection between the support frame and the ion air knife, allowing the position of the ion air outlet to rotate perpendicular to the strip shape. The photovoltaic cell production system includes a conveying device, multiple screen printing devices, and an antistatic device positioned near the input end of the screen printing devices. The technical solution provided by this application can perform antistatic treatment on multiple process steps in photovoltaic cell production, greatly reducing electrostatic adsorption during solar cell production, resulting in higher quality, more stable performance, and higher conversion efficiency in the produced solar cells. Simultaneously, it can also extend the lifespan of the screen printing plates.
[0004] The inventors discovered in their daily work that the existing method of fixing the ion air bar to the mounting plate is cumbersome because it uses multiple bolts to secure the ion air bar, and personnel also need to use screwdrivers and other tools to firmly fix the ion air bar. This method leads to a decrease in personnel installation efficiency. Utility Model Content
[0005] The purpose of this utility model is to solve the problem that the existing technology uses multiple bolts to fix the ion air bar, and personnel need to use screwdrivers and other tools to fix the ion air bar firmly during the fixing and installation process. This installation method is very cumbersome and leads to a decrease in personnel installation efficiency. Therefore, an ion air knife blowing mechanism for solar cell manufacturing is proposed.
[0006] To solve the above technical problems, this utility model provides an ion air knife purging mechanism for solar cell manufacturing, comprising: a base plate and a mounting structure. An automated track is mounted on the upper surface of the base plate, and a solar cell body is mounted on the upper surface of the automated track. A mounting plate is mounted on one side of the automated track. An ion air bar is mounted on the upper surface of the mounting plate via the mounting structure. The inner wall of the mounting plate is provided with a mounting structure, which includes two positioning slots, four fixing rods, and two telescopic rods. The inner walls of the two positioning slots are all formed on the mounting plate. The four fixing rods are fixedly connected to the mounting plate, and the two telescopic rods are fixedly connected to the mounting plate. The inner wall of the slot is slidably connected to a connecting plate. Two connecting plates are fixedly connected to the ion air bar. The inner wall of the connecting plate is provided with a slot. The four fixed rods are grouped in pairs. The arc surface of one group of fixed rods is slidably connected to a moving plate. The inner wall of the moving plate near the slot is fixedly connected to a locking block. The arc surface of the fixed rod is fitted with a spring. The two ends of the spring are fixedly connected to the moving plate and the fixed rod, respectively. The locking block is slidably connected to the slot. The output end of the telescopic rod is fixedly connected to an adjusting block. The arc surface of the telescopic rod is fitted with a compression spring. The two ends of the compression spring are fixedly connected to the adjusting block and the mounting plate, respectively. The side of the adjusting block near the moving plate is fixedly connected to a pressing plate.
[0007] The effect achieved by the above components is that when personnel need to fix the ion air bar on the mounting plate, they can move the mounting plate to make the connecting plate slide into the inner wall of the positioning groove, and make the locking block slide into the inner wall of the locking groove, thereby facilitating the installation of the ion air bar and improving the installation efficiency.
[0008] Preferably, a guide plate is fixedly connected to the side of the connecting plate near the positioning groove, and the guide plate is slidably connected to the positioning groove.
[0009] The effect achieved by the above components is that the guide plate can guide the connecting plate, making it easy for personnel to slide the connecting plate into the inner wall of the positioning groove.
[0010] Preferably, an anti-slip pad is fixedly connected to the side of the adjusting block away from the extrusion plate, and the anti-slip pad has a rectangular cross-section.
[0011] The effect achieved by the above components is that the anti-slip mat can increase the friction between the person's hand and the adjustment block, and can prevent the person from slipping when moving the adjustment block.
[0012] Preferably, the card block is a stainless steel block.
[0013] The effect achieved by the above components is that the stainless steel block has high strength and good wear resistance, which can prevent the block from deforming during short-term use.
[0014] Preferably, the upper surface of the base plate is provided with an auxiliary structure, the auxiliary structure including two fixing plates, the two fixing plates being fixedly connected to the base plate, a top plate being fixedly connected to the upper surface of the two fixing plates, a protective cover being fixedly connected to one side of the top plate, a motor being fixedly connected to the inner wall of the protective cover, a limiting groove being formed in the inner wall of the top plate, a moving block being slidably connected to the inner wall of the limiting groove, a lead screw being rotatably connected to the inner wall of the limiting groove, the lead screw being threadedly connected to the moving block, the lead screw being rotatably connected to the top plate, a cleaning brush being fixedly connected to the lower surface of the moving block, a conductive plate being fixedly connected to one of the fixing plates near the cleaning brush, a plurality of conductive posts being fixedly electrically connected to the conductive plate near the cleaning brush, and a connecting wire being fixedly electrically connected to the lower surface of the conductive plate.
[0015] The effect achieved by the above-mentioned components is that, before the solar cell body passes through the ion air bar, the dust and particles on the surface of the solar cell body can be preliminarily cleaned by the moving cleaning brush, thereby improving the cleanliness of the surface of the solar cell body.
[0016] Preferably, the inner wall of the limiting groove is fixedly connected to two limiting rods, and the limiting rods are slidably connected to the moving block.
[0017] The effect achieved by the above components is that the limiting rod can limit the movement of the moving block and prevent the moving block from becoming misaligned during the sliding process on the inner wall of the limiting groove.
[0018] Preferably, the arc surface of the protective cover has a plurality of heat dissipation holes, and the plurality of heat dissipation holes are evenly distributed on the arc surface of the protective cover.
[0019] The effect achieved by the above components is that the heat dissipation holes can help the motor dissipate heat and extend the service life of the motor.
[0020] Compared with related technologies, the ion air knife purging mechanism for solar cell manufacturing provided by this utility model has the following beneficial effects:
[0021] By setting up an installation structure, when personnel need to fix the ion air bar on the mounting plate, the installation structure can facilitate the installation of the ion air bar, thereby speeding up the installation process and improving the installation efficiency.
[0022] By setting up an auxiliary structure, the surface of the solar cell can be preliminarily cleaned before it passes through the ion air bar for cleaning, thereby improving the cleanliness of the solar cell surface. Attached Figure Description
[0023] Figure 1A schematic diagram of an ion air knife purging mechanism for solar cell manufacturing provided by this utility model;
[0024] Figure 2 for Figure 1 The enlarged structural diagram at point A is shown below;
[0025] Figure 3 for Figure 1 The diagram shows the structural design of the installation structure.
[0026] Figure 4 for Figure 3 The enlarged structural diagram at point B is shown below;
[0027] Figure 5 for Figure 1 The diagram shows the structure of the auxiliary structure.
[0028] Numbered in the diagram: 1. Base plate; 2. Automated track; 3. Mounting structure; 301. Positioning groove; 302. Connecting plate; 303. Slot; 304. Fixing rod; 305. Spring; 306. Moving plate; 307. Pressing plate; 308. Adjusting block; 309. Anti-slip pad; 310. Telescopic rod; 311. Compression spring; 312. Guide plate; 313. Slot; 4. Auxiliary structure; 401. Fixing plate; 402. Conductive plate; 403. Conductive column; 404. Connecting wire; 405. Top plate; 406. Limiting groove; 407. Limiting rod; 408. Lead screw; 409. Moving block; 410. Cleaning brush; 411. Motor; 412. Heat dissipation hole; 413. Protective cover; 5. Mounting plate; 6. Ionizing air bar; 7. Solar cell body. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0030] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0031] Please see Figure 1 and Figure 2 The present invention provides an ion air knife blowing mechanism for manufacturing solar cells, comprising: a base plate 1 and a mounting structure 3. An automated track 2 is mounted on the upper surface of the base plate 1. A solar cell body 7 is provided on the upper surface of the automated track 2. A mounting plate 5 is mounted on one side of the automated track 2. An ion air bar 6 is mounted on the upper surface of the mounting plate 5 by means of the mounting structure 3. The mounting structure 3 is provided on the inner wall of the mounting plate 5. An auxiliary structure 4 is provided on the upper surface of the base plate 1.
[0032] In the embodiments of this utility model, please refer to Figure 3 and Figure 4 The installation structure 3 includes two positioning grooves 301, four fixing rods 304, and two telescopic rods 310. The inner walls of the two positioning grooves 301 are formed on the mounting plate 5. The four fixing rods 304 are fixedly connected to the mounting plate 5, and the two telescopic rods 310 are fixedly connected to the mounting plate 5. Connecting plates 302 are slidably connected to the inner walls of the positioning grooves 301. The two connecting plates 302 are fixedly connected to the ion air bar 6. The inner walls of the connecting plates 302 are provided with slots 303. The four fixing rods 304 are arranged in pairs, and a movable plate 306 is slidably connected to the arc surface of one pair of fixing rods 304. A locking block 313 is fixedly connected to the inner wall of the movable plate 306 near the slot 303. A spring 305 is sleeved on the arc surface of the fixed rod 304. The two ends of the spring 305 are fixedly connected to the movable plate 306 and the fixed rod 304 respectively. The locking block 313 is slidably connected to the slot 303. An adjusting block 308 is fixedly connected to the output end of the telescopic rod 310. A compression spring 311 is sleeved on the arc surface of the telescopic rod 310. The two ends of the compression spring 311 are fixedly connected to the adjusting block 308 and the mounting plate 5 respectively. A pressing plate 307 is fixedly connected to the side of the adjusting block 308 near the movable plate 306. When personnel need to fix the ion air bar 6 onto the mounting plate 5, they can move the mounting plate 5 to slide the connecting plate 302 into the inner wall of the positioning groove 301 and the locking block 313 into the inner wall of the locking groove 303, thus facilitating the installation of the ion air bar 6 and improving installation efficiency. A guide plate 312 is fixedly connected to the side of the connecting plate 302 closest to the positioning groove 301, and the guide plate 312 is slidably connected to the positioning groove 301. The guide plate 312 guides the connecting plate 302, facilitating its sliding into the inner wall of the positioning groove 301. An anti-slip pad 309 is fixedly connected to the side of the adjusting block 308 away from the pressing plate 307. The anti-slip pad 309 has a rectangular cross-section. The anti-slip pad 309 increases the friction between the personnel's hands and the adjusting block 308, preventing slippage during movement. The locking block 313 is made of stainless steel. Stainless steel blocks have high strength and good wear resistance, which can prevent deformation of the 313 block during short-term use;
[0033] In the embodiments of this utility model, please refer to Figure 5The auxiliary structure 4 includes two fixed plates 401, which are fixedly connected to the base plate 1. A top plate 405 is fixedly connected to the upper surface of the two fixed plates 401. A protective cover 413 is fixedly connected to one side of the top plate 405. A motor 411 is fixedly connected to the inner wall of the protective cover 413. A limiting groove 406 is formed in the inner wall of the top plate 405. A moving block 409 is slidably connected to the inner wall of the limiting groove 406. A lead screw 408 is rotatably connected to the inner wall of the limiting groove 406. The lead screw 408 is threadedly connected to the moving block 409. The lead screw 408 is rotatably connected to the top plate 405. A cleaning brush 410 is fixedly connected to the lower surface of the moving block 409. A conductive plate 402 is fixedly connected to the side of one of the fixed plates 401 near the cleaning brush 410. Several conductive posts 403 are fixedly electrically connected to the side of the conductive plate 402 near the cleaning brush 410. A connecting wire 404 is fixedly electrically connected to the lower surface of the conductive plate 402. Before the solar cell body 7 passes through the ionizer 6, the moving cleaning brush 410 can perform preliminary cleaning of dust and particles on the surface of the solar cell body 7, thereby improving the cleanliness of the surface of the solar cell body 7. Two limiting rods 407 are fixedly connected to the inner wall of the limiting groove 406, and the limiting rods 407 are slidably connected to the moving block 409. The limiting rods 407 can limit the moving block 409, preventing misalignment during sliding on the inner wall of the limiting groove 406. Several heat dissipation holes 412 are evenly distributed on the arc surface of the protective cover 413. The heat dissipation holes 412 can assist the motor 411 in heat dissipation, thereby extending the service life of the motor 411.
[0034] The working principle of the ion air knife cleaning mechanism for solar cell manufacturing provided by this utility model is as follows: Before the screen printing process of the solar cell body 7, the static electricity and particulate dust adhering to the surface of the solar cell body 7 can be removed by the ion air bar 6 to reduce the probability of screen printing failure. Then, when the personnel need to fix the ion air bar 6 on the mounting plate 5, the personnel can first move the ion air bar 6. The ion air bar 6 drives the two connecting plates 302 to move closer to the positioning groove 301. The connecting plates 302 drive the guide plate 31. 2. Move towards the positioning groove 301. The guide plate 312 guides the connecting plate 302, facilitating its sliding into the inner wall of the positioning groove 301. Continue until both the guide plate 312 and the connecting plate 302 are inside the positioning groove 301. During this sliding motion, the guide plate 312 abuts against the locking block 313, causing it to move away from the other two blocks. The locking block 313 then moves the moving plate 306 away from the mounting plate 5. Plate 306 drives two springs 305 to rewind until the locking block 313 aligns with the locking slot 303. At this point, the springs 305 rebound, causing the locking block 313 to move closer to the locking slot 303 until it slides into the inner wall of the slot 303. Then, when personnel need to disassemble and repair the ion air bar 6, they can move the anti-slip pad 309 closer to the mounting plate 5. The anti-slip pad 309 increases the friction between the personnel's hands and the adjusting block 308, preventing slippage during operation. During the movement, slippage occurs, and then the adjusting block 308 drives the output end of the pressing plate 307 and the telescopic rod 310 to move closer to the moving plate 306. The adjusting block 308 also drives the compression spring 311 to retract until the inclined surface of the pressing plate 307 abuts against the moving plate 306. Then the pressing plate 307 drives the moving plate 306 to move away from the mounting plate 5 until the locking block 313 slides into the inner wall of the slot 303. The stainless steel locking block 313 has high strength and good wear resistance, which can prevent the locking block 313 from deforming during short-term use.
[0035] Additionally, as the automated track 2 moves the solar cell body 7 closer to the cleaning brush 410, the motor 411 can be activated. The output of the motor 411 drives the lead screw 408 to rotate, and the lead screw 408 drives the moving block 409 to move away from the motor 411. The moving block 409 slides on the arc surface of the two limiting rods 407. The limiting rods 407 can limit the moving block 409, preventing it from becoming misaligned during sliding on the inner wall of the limiting groove 406. 9 drives the cleaning brush 410 to move away from the motor 411, and then the cleaning brush 410 cleans the surface of the solar cell body 7 until the conductive post 403 is inserted into the cleaning brush 410. Then the static electricity inside the cleaning brush 410 will be conducted to the ground through several conductive posts 403, conductive plates 402 and connecting wires 404, thereby eliminating the static electricity inside the cleaning brush 410 and facilitating subsequent cleaning. The heat dissipation holes 412 opened on the inner wall of the protective cover 413 can assist the motor 411 in heat dissipation and improve the service life of the motor 411.
[0036] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An ion air knife purging mechanism for manufacturing solar cells, characterized in that, include: The base plate (1) and the mounting structure (3) are provided. An automated track (2) is mounted on the upper surface of the base plate (1). A solar cell body (7) is provided on the upper surface of the automated track (2). An mounting plate (5) is mounted on one side of the automated track (2). An ion wind rod (6) is mounted on the upper surface of the mounting plate (5) by means of the mounting structure (3). The mounting structure (3) is provided on the inner wall of the mounting plate (5). The mounting structure (3) includes two positioning grooves (301), four fixing rods (304), and two telescopic rods (310). The inner walls of the two positioning grooves (301) are opened on the mounting plate (5). The four fixing rods (304) are fixedly connected to the mounting plate (5). The two telescopic rods (310) are fixedly connected to the mounting plate (5). A connecting plate (302) is slidably connected to the inner wall of the positioning groove (301). The two connecting plates (302) are fixedly connected to the ion wind rod (6). The inner wall of the connecting plate (302) is provided with a slot (303). The four fixing rods (304) are arranged in pairs. The arc surface of one group of fixing rods (304) is slidably connected to a moving plate (306). The moving plate (306) is fixedly connected to a locking block (313) near the inner wall of the slot (303). The arc surface of the fixing rod (304) is fitted with a spring (305). The two ends of the spring (305) are respectively connected to the moving plate (306) and the fixing plate (304). The rod (304) is fixedly connected, the locking block (313) is slidably connected to the locking groove (303), the output end of the telescopic rod (310) is fixedly connected to the adjusting block (308), the arc surface of the telescopic rod (310) is fitted with a compression spring (311), the two ends of the compression spring (311) are fixedly connected to the adjusting block (308) and the mounting plate (5) respectively, and the side of the adjusting block (308) near the moving plate (306) is fixedly connected to the pressing plate (307).
2. The ion air knife purging mechanism for solar cell manufacturing according to claim 1, characterized in that, A guide plate (312) is fixedly connected to the side of the connecting plate (302) near the positioning groove (301), and the guide plate (312) is slidably connected to the positioning groove (301).
3. The ion air knife purging mechanism for solar cell manufacturing according to claim 1, characterized in that, An anti-slip pad (309) is fixedly connected to the side of the adjusting block (308) away from the extrusion plate (307), and the anti-slip pad (309) has a rectangular cross-section.
4. The ion air knife purging mechanism for solar cell manufacturing according to claim 1, characterized in that, The card block (313) is a stainless steel block.
5. The ion air knife purging mechanism for solar cell manufacturing according to claim 1, characterized in that, The upper surface of the base plate (1) is provided with an auxiliary structure (4), the auxiliary structure (4) includes two fixing plates (401), the two fixing plates (401) are fixedly connected to the base plate (1), the upper surface of the two fixing plates (401) is fixedly connected to a top plate (405), a protective cover (413) is fixedly connected to one side of the top plate (405), a motor (411) is fixedly connected to the inner wall of the protective cover (413), a limiting groove (406) is opened on the inner wall of the top plate (405), a moving block (409) is slidably connected to the inner wall of the limiting groove (406), and the limiting groove (409) is slidably connected to the inner wall of the limiting groove (409). A lead screw (408) is rotatably connected to the inner wall of 06. The lead screw (408) is threadedly connected to the moving block (409). The lead screw (408) is rotatably connected to the top plate (405). A cleaning brush (410) is fixedly connected to the lower surface of the moving block (409). A conductive plate (402) is fixedly connected to one of the fixed plates (401) near the cleaning brush (410). Several conductive posts (403) are fixedly electrically connected to the side of the conductive plate (402) near the cleaning brush (410). A connecting wire (404) is fixedly electrically connected to the lower surface of the conductive plate (402).
6. The ion air knife purging mechanism for solar cell manufacturing according to claim 5, characterized in that, The inner wall of the limiting groove (406) is fixedly connected to two limiting rods (407), and the limiting rods (407) are slidably connected to the moving block (409).
7. The ion air knife purging mechanism for solar cell manufacturing according to claim 5, characterized in that, The protective cover (413) has a plurality of heat dissipation holes (412) on its arc surface, and the plurality of heat dissipation holes (412) are evenly distributed on the arc surface of the protective cover (413).