A device for making balls from carbon material powder for calcium carbide production

Abstract

The utility model discloses a charcoal material powder ball making device for calcium carbide production belongs to calcium carbide production technical field, including screening dust absorption subassembly, one end fixedly connected with the feeding belt of screening dust absorption subassembly, and the bottom both sides of screening dust absorption subassembly are provided with dust absorption air pipe, and one end of one dust absorption air pipe is connected with two stage calcium carbide furnace, and one end of another dust absorption air pipe is connected with one stage calcium carbide furnace, and the surface of one side of two stage calcium carbide furnace and one stage calcium carbide furnace is all fixed with negative pressure air pipe, the utility model discloses through reasonable utilization carbon material sieve under thing, carbon material dust removal ash, and extrude into the blockiness of the granularity moderate, hardness, intensity suitable with the benefit of calcium carbide furnace production, through mixing coke, semi coke, send to calcium carbide furnace and carry out calcium carbide production, effectively utilize solid waste, reduced solid waste's discharge, realized the comprehensive utilization of carbon material powder, greatly improved the utilization of carbon material, reduced calcium carbide production cost and the environmental protection pressure in calcium carbide production process.

Description

Technical Field

[0001] This utility model belongs to the field of calcium carbide production technology, specifically relating to a carbon powder pelletizing device for calcium carbide production. Background Technology

[0002] Calcium carbide's main component is calcium carbide, an inorganic compound with the chemical formula CaC2. It is a white crystalline powder; industrial-grade calcium carbide is a grayish-black lumpy substance with a purple or gray cross-section. It reacts violently with water to produce acetylene and release heat. Calcium carbide is an important basic chemical raw material, primarily used to generate acetylene gas. It is also used in organic synthesis and oxyacetylene welding.

[0003] Currently, calcium carbide production produces carbon material undersize particles, which are 0-5mm in size and can only be sold at a low price. The resulting carbon material dust can only be dumped into ash and slag yards for disposal, resulting in resource waste, low carbon material utilization, increased calcium carbide production costs, increased environmental pressure, and environmental pollution. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a carbon powder pelletizing device for calcium carbide production, which reduces the production cost of calcium carbide and the environmental impact of the production process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a carbon powder pelletizing device for calcium carbide production, comprising a screening and dust collection component, one end of which is fixedly connected to a feeding belt, and dust collection ducts are provided on both sides of the bottom end of the screening and dust collection component. One end of one dust collection duct is connected to a secondary calcium carbide furnace, and the other end of the dust collection duct is connected to a primary calcium carbide furnace. Negative pressure ducts are fixed on one side of both the secondary and primary calcium carbide furnaces. A coke powder silo is sealed at one end of the negative pressure duct. A second tubular auger conveyor is fixed on one side of the coke powder silo. A mixing tank is provided on one side of the second tubular auger conveyor. An adhesive inlet is opened at the upper end of the mixing tank. A first tubular auger conveyor is fixed at one end of the mixing tank. A high-pressure pelletizing machine is provided at the discharge end of the first tubular auger conveyor.

[0006] Furthermore, in this utility model, the screening and dust collection assembly includes a processing chamber, one end of the feeding belt is fixed to the processing chamber, an inlet is opened on one side of the processing chamber corresponding to the feeding belt, a reciprocating electric push rod is fixed to the bottom of the processing chamber, a screening plate is fixed to the output end of the reciprocating electric push rod, a tubular auger conveyor is fixed to the bottom of the processing chamber, and a discharge port is opened at the bottom of the processing chamber corresponding to the tubular auger conveyor.

[0007] Furthermore, in this utility model, a negative pressure fan is fixed to one side of the upper end of the processing chamber, a grid plate is connected to one side of the negative pressure fan, a connecting frame is fixed to one side of the upper end of the screening plate, and a scraper is fixed to the top of the connecting frame corresponding to the grid plate.

[0008] Furthermore, in this invention, the scraper is filled with nylon bristles, and a dust cover is fixed to the surface of the reciprocating electric push rod.

[0009] Furthermore, in this utility model, discharge ports are provided on both sides of the processing chamber corresponding to the dust suction duct, and a baffle plate is fixed at the upper end of the discharge port.

[0010] Furthermore, in this utility model, a negative pressure fan and a grid plate are also installed at the upper end of the negative pressure duct, and a flow valve is also sealed and installed on one side of the inside of the negative pressure duct.

[0011] Furthermore, in this utility model, an exhaust net is fixed to the top of the coke powder silo, and sealing rings are fixed inside the coke powder silo corresponding to the negative pressure air duct, the tubular auger conveyor three, and the tubular auger conveyor two.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by setting up a screening and dust collection component, can screen the carbon material used in calcium carbide production, and collect and utilize the undersize material and carbon material dust, thereby improving the quality of carbon material during calcium carbide smelting, ensuring the convenience of collecting excess carbon material, and improving the quality of equipment use.

[0013] 2. This utility model makes reasonable use of charcoal screening material and charcoal dust, and extrudes them into blocks with appropriate particle size, hardness, and strength, which are conducive to calcium carbide furnace production. By blending coke and semi-coke, the blocks are sent to the calcium carbide furnace for calcium carbide production. This effectively utilizes solid waste, reduces solid waste emissions, realizes the comprehensive utilization of charcoal powder, greatly improves the utilization rate of charcoal, reduces the cost of calcium carbide production, and reduces the environmental pressure in the calcium carbide production process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the screening and dust collection component of this utility model; Figure 3 This is a cross-sectional view of the sieving and dust-collecting assembly of this utility model.

[0015] In the diagram: 1. Feeding belt; 2. Screening and dust collection assembly; 21. Processing bin; 22. Feed inlet; 23. Screening plate; 24. Tubular auger conveyor three; 25. Discharge port; 26. Baffle plate; 27. Negative pressure fan; 28. Grating plate; 29. ​​Scraper; 210. Connecting frame; 211. Drop port; 212. Dust cover; 213. Reciprocating electric push rod; 3. Phase I calcium carbide furnace; 4. Adhesive inlet; 5. Tubular auger conveyor one; 6. High-pressure briquetting machine; 7. Mixing tank; 8. Tubular auger conveyor two; 9. Coke powder bin; 10. Negative pressure duct; 11. Phase II calcium carbide furnace; 12. Dust collection duct. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-3 This utility model provides the following technical solution: a carbon powder pelletizing device for calcium carbide production, including a screening and dust collection component 2, one end of which is fixedly connected to a feeding belt 1, and dust collection ducts 12 are provided on both sides of the bottom end of the screening and dust collection component 2. One end of one dust collection duct 12 is connected to a secondary calcium carbide furnace 11, and the other end of the other dust collection duct 12 is connected to a primary calcium carbide furnace 3. Negative pressure ducts 10 are fixed on one side of both the secondary calcium carbide furnace 11 and the primary calcium carbide furnace 3. A coke powder silo 9 is sealed at one end of the negative pressure duct 10. A second tubular auger conveyor 8 is fixed on one side of the coke powder silo 9. A mixing tank 7 is provided on one side of the second tubular auger conveyor 8. An adhesive inlet 4 is opened at the upper end of the mixing tank 7. A first tubular auger conveyor 5 is fixed at one end of the mixing tank 7. A high-pressure pelletizing machine 6 is provided at the discharge end of the first tubular auger conveyor 5.

[0018] Specifically, the screening and dust collection assembly 2 includes a processing chamber 21. One end of the feeding belt 1 is fixed to the processing chamber 21. The inside of the processing chamber 21 is provided with a feed inlet 22 corresponding to the feeding belt 1. The bottom of the processing chamber 21 is fixed with a reciprocating electric push rod 213. The output end of the reciprocating electric push rod 213 is fixed with a screening plate 23. The bottom of the processing chamber 21 is fixed with a tubular auger conveyor 24. The bottom of the processing chamber 21 is provided with a discharge port 211 corresponding to the tubular auger conveyor 24.

[0019] By adopting the above technical solution, the dried charcoal is conveyed to the processing chamber 21 for processing via the feeding belt 1. At the same time, the charcoal during the processing can be simultaneously conveyed to the dust extraction duct 12 to absorb the charcoal dust, so that the charcoal dust generated during the charcoal screening can be collected and utilized. The charcoal falls from the feed port 22 to the upper end of the screening plate 23. At this time, the reciprocating electric push rod 213 is activated to drive the screening plate 23 to move up and down, so that the charcoal can be vibrated and screened. The usable charcoal at the upper end of the screening plate 23 after screening is shaken out from the discharge port 25 and enters the dust extraction duct 12 to be conveyed to the first-stage calcium carbide furnace 3 and the second-stage calcium carbide furnace 11 to assist in calcium carbide smelting.

[0020] Specifically, a negative pressure fan 27 is fixed to one side of the upper end of the processing chamber 21, a grid plate 28 is connected to one side of the negative pressure fan 27, a connecting frame 210 is fixed to one side of the upper end of the screening plate 23, and a scraper 29 is fixed to the top of the connecting frame 210 corresponding to the grid plate 28.

[0021] By adopting the above technical solution, the negative pressure fan 27 is turned on to extract air while the charcoal is being screened, so that the charcoal ash generated by the falling material and screening is sucked into the grid plate 28 to filter and block it. During the up and down movement of the screening plate 23, the connecting frame 210 and the scraper 29 at its upper end vibrate with the screening plate 23. The nylon bristles inside the scraper 29 can clean the charcoal ash adhering to the surface of the grid plate 28, ensuring the quality of the charcoal ash filtration and blocking and improving the charcoal ash collection effect.

[0022] Specifically, the scraper 29 is filled with nylon bristles, and a dust cover 212 is fixed to the surface of the reciprocating electric push rod 213.

[0023] By adopting the above technical solution, nylon bristles are used to ensure the cleaning effect of scraper 29 on grid plate 28, and dust cover 212 is set to protect reciprocating electric push rod 213 to prevent carbon material from damaging the equipment.

[0024] Specifically, discharge ports 25 are provided on both sides of the processing chamber 21 corresponding to the dust suction duct 12, and a baffle plate 26 is fixed at the upper end of the discharge port 25.

[0025] By adopting the above technical solution, the usable carbon material located on the upper end of the screening plate 23 after screening is shaken out from the discharge port 25 and enters the dust suction duct 12 to be transported to the first-stage calcium carbide furnace 3 and the second-stage calcium carbide furnace 11 to assist in calcium carbide smelting. The baffle plate 26 prevents the carbon material from falling and improves the stability of material feeding.

[0026] Specifically, a negative pressure fan 27 and a grid plate 28 are also installed at the upper end of the negative pressure duct 10, and a flow valve is also sealed on one side of the inside of the negative pressure duct 10.

[0027] By adopting the above technical solution, the negative pressure fan 27 installed at the upper end of the negative pressure duct 10 is turned on to adsorb and treat the carbon dust generated during the smelting of calcium carbide in the first-phase calcium carbide furnace 3 and the second-phase calcium carbide furnace 11.

[0028] Specifically, an exhaust screen is fixed to the top of the coke powder silo 9, and sealing rings are fixed inside the coke powder silo 9 corresponding to the negative pressure air duct 10, the tubular auger conveyor 24, and the tubular auger conveyor 8.

[0029] By adopting the above technical solutions, the sealing and stability of the collection and transportation of charcoal dust and charcoal undersize material are ensured, thereby improving the quality of equipment use.

[0030] The tubular auger conveyor 324, tubular auger conveyor 15, and tubular auger conveyor 28 of this utility model are existing publicly disclosed technologies, and the selected model is YHTLXSSJ00202.

[0031] In this utility model, the reciprocating electric actuator 213 is a prior art technology, and the selected model is M907.

[0032] The high-pressure briquetting machine 6 in this utility model is a previously disclosed technology, and the selected model is LT-YQJ.

[0033] The working principle and usage process of this utility model are as follows: When this utility model is in use, the dried charcoal is conveyed to the processing chamber 21 through the feeding belt 1 for processing. At the same time, the charcoal during the processing can be conveyed to the dust suction duct 12 to absorb the charcoal dust, so that the generated charcoal dust can be collected and utilized while the charcoal is being screened and fed. The charcoal falls from the feed port 22 to the upper end of the screening plate 23. At this time, the reciprocating electric push rod 213 is turned on to drive the screening plate 23 to move up and down, so that the charcoal can be vibrated and screened. The usable charcoal at the upper end of the screening plate 23 after screening is shaken out from the discharge port 25 and enters the dust suction duct 12 to be conveyed to the first-stage calcium carbide furnace 3 and the second-stage calcium carbide furnace 11 to assist in calcium carbide smelting. During the calcium carbide smelting process, the negative pressure fan 27 installed at the upper end of the negative pressure duct 10 is turned on to absorb the generated charcoal dust. While the charcoal is being screened, the negative pressure fan 27 is turned on to extract air, causing the charcoal ash generated from the falling material and screening to be drawn towards the grid plate 28 for filtration. As the screening plate 23 moves up and down, the connecting frame 210 and the scraper 29 at its upper end vibrate with the screening plate 23. The nylon bristles inside the scraper 29 can clean the charcoal ash adhering to the surface of the grid plate 28, ensuring the quality of the charcoal ash filtration and improving the charcoal ash collection effect. After screening, the carbon material undersize material falling to the bottom of the screening plate 23 enters the tubular screw conveyor 24 through the discharge port 211 and is transported to the inside of the coke powder silo 9 for storage. The carbon material dust generated during the operation of the first-phase calcium carbide furnace 3 and the second-phase calcium carbide furnace 11 also enters the coke powder silo 9 for unified treatment. The tubular screw conveyor 28 is turned on to transport the collected carbon material mixture to the mixing tank 7, and the binder is added through the binder inlet 4 for mixing. Then the tubular screw conveyor 15 is turned on to transport the mixed mixture to the high-pressure briquetting machine 6 for briquetting. Workers sample and analyze the finished coke balls produced at the high-pressure briquetting machine 6. Qualified coke balls are re-fed and transported to the first-phase calcium carbide furnace 3 and the second-phase calcium carbide furnace 11 via the feeding belt 1 to participate in production activities. Unqualified coke balls are put back into the high-pressure briquetting machine 6 for secondary briquetting to ensure the quality of the product.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for pelletizing carbon powder for calcium carbide production, comprising a screening and dust collection assembly (2), characterized in that: One end of the screening dust collection component (2) is fixedly connected to the feeding belt (1), and dust collection ducts (12) are provided on both sides of the bottom end of the screening dust collection component (2). One end of one dust collection duct (12) is connected to the second-stage calcium carbide furnace (11), and the other end of the dust collection duct (12) is connected to the first-stage calcium carbide furnace (3). Negative pressure ducts (10) are fixed on one side of both the second-stage calcium carbide furnace (11) and the first-stage calcium carbide furnace (3). A coke powder silo (9) is sealed at one end of the negative pressure duct (10). A second tubular auger conveyor (8) is fixed on one side of the coke powder silo (9). A mixing tank (7) is provided on one side of the second tubular auger conveyor (8). An adhesive inlet (4) is opened at the upper end of the mixing tank (7). A first tubular auger conveyor (5) is fixed at one end of the mixing tank (7). A high-pressure briquetting machine (6) is provided at the discharge end of the first tubular auger conveyor (5).

2. The apparatus for pelletizing carbon powder for calcium carbide production according to claim 1, characterized in that: The screening and dust collection assembly (2) includes a processing chamber (21). One end of the feeding belt (1) is fixed to the processing chamber (21). The processing chamber (21) has an inlet (22) on one side of the inside corresponding to the feeding belt (1). The bottom of the processing chamber (21) is fixed to a reciprocating electric push rod (213). The output end of the reciprocating electric push rod (213) is fixed to a screening plate (23). The bottom of the processing chamber (21) is fixed to a tubular auger conveyor (24). The bottom of the processing chamber (21) has a discharge port (211) on the tubular auger conveyor (24).

3. The apparatus for pelletizing carbon powder for calcium carbide production according to claim 2, characterized in that: A negative pressure fan (27) is fixed on one side of the upper end of the processing chamber (21), and a grid plate (28) is connected to one side of the negative pressure fan (27). A connecting frame (210) is fixed on one side of the upper end of the screening plate (23), and a scraper (29) is fixed at the top of the connecting frame (210) corresponding to the grid plate (28).

4. The apparatus for pelletizing carbon powder for calcium carbide production according to claim 3, characterized in that: The scraper (29) is filled with nylon bristles, and a dust cover (212) is fixed to the surface of the reciprocating electric push rod (213).

5. The apparatus for pelletizing carbon powder for calcium carbide production according to claim 2, characterized in that: The processing chamber (21) has discharge ports (25) on both sides corresponding to the dust suction pipes (12), and a baffle plate (26) is fixed at the upper end of the discharge port (25).

6. The apparatus for pelletizing carbon powder for calcium carbide production according to claim 3, characterized in that: The upper end of the negative pressure duct (10) is also equipped with a negative pressure fan (27) and a grid plate (28), and a flow valve is also sealed on one side of the inside of the negative pressure duct (10).

7. The apparatus for pelletizing carbon powder for calcium carbide production according to claim 2, characterized in that: The top of the coke powder silo (9) is fixed with an exhaust net, and the interior of the coke powder silo (9) is fixed with sealing rings corresponding to the negative pressure air duct (10), the tubular screw conveyor three (24) and the tubular screw conveyor two (8).

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