welding seat

By designing a rotatable double-sided welding head in the welding holder, the problem of low utilization rate caused by single-sided wear is solved, achieving efficient utilization of the welding holder and cost reduction.

CN224587272UActive Publication Date: 2026-08-04SHENZHEN HIGHPOWER TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN HIGHPOWER TECH CO LTD
Filing Date
2025-06-20
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

The existing welding seats have low utilization due to wear on one side, requiring frequent replacement and increasing production costs.

Method used

Design a welding holder with a detachable welding head installed in the installation channel. Both ends are provided with welding surfaces and are fixed by an adjustment component. This allows the welding head to be rotated and used after wear, increasing the utilization of both sides.

Benefits of technology

The double-sided welding surface design improves the utilization rate of the welding seat, extends its service life, and reduces the replacement frequency and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of welding seat, the welding seat of utility model embodiment includes fixed base, welding head and adjusting piece. Among them, fixed base includes installation part, installation passage is equipped on installation part, welding head is located in installation passage, adjusting hole is equipped on the wall surface of installation passage and passes through installation passage hole wall, welding head is equipped with welding surface in its axial direction both ends, adjusting piece is suitable for being located in adjusting hole and being resistant to with welding head to fix welding head. Therefore, the welding seat of utility model embodiment can reach the effect of improving utilization rate of welding seat.
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Description

Technical Field

[0001] This utility model relates to the field of welding technology, and in particular to a welding seat. Background Technology

[0002] In related technologies, welding seats are usually integral structures with only a single welding surface. After prolonged use, the welding surface will wear down, causing it to deviate from the welding position, at which point a new welding seat needs to be replaced.

[0003] Therefore, the welding sockets in related technologies suffer from low utilization rates. Utility Model Content

[0004] This utility model provides a welding seat to solve the problem of low utilization rate of welding seats in related technologies, thereby improving the utilization rate of welding seats.

[0005] The welding base of this utility model embodiment includes:

[0006] A fixed base, the fixed base including a mounting part, the mounting part being provided with a mounting channel;

[0007] The welding head is disposed in the installation channel, and the wall of the installation channel is provided with an adjustment hole that penetrates the wall of the installation channel hole. The welding head is provided with welding surfaces at both ends in its axial direction.

[0008] An adjusting member is provided in the adjusting hole and abuts against the welding head to fix the welding head.

[0009] It is understood that the welding head is pluggable and detachable within the installation channel, and both ends of the welding head are provided with welding surfaces, for example, surface A and surface B respectively. During the welding process, surface A can be used as the welding surface initially. When surface A is worn and can no longer be used as the welding surface, the welding head can be reversed to use surface B as the welding surface. Compared to welding seats in related technologies that can only use one side as the welding surface, this application can use both sides as welding surfaces, greatly increasing the number of welding operations of the welding seat in this embodiment of the invention, thereby improving the utilization rate of the welding seat in this embodiment of the invention.

[0010] Therefore, the welding seat of this utility model embodiment can achieve the effect of improving the utilization rate of the welding seat.

[0011] In some embodiments, the welding surface has a plurality of welding areas, which are spaced apart in the circumferential direction.

[0012] In some embodiments, the welding surface has a plurality of welding areas, and the plurality of welding areas are arranged in a circumferential array on the welding surface.

[0013] In some embodiments, the adjusting hole is a threaded hole, and the adjusting member has threads so that the adjusting member is adapted to be screwed into the adjusting hole and abut against the welding head.

[0014] In some embodiments, an adjustment pad is provided at the bottom of the mounting channel.

[0015] In some embodiments, the thickness of the adjusting pad is 1-10 mm.

[0016] In some embodiments, the mounting portion is provided with an adjustment notch that extends axially along the mounting channel to the bottom of the mounting channel.

[0017] In some embodiments, the adjustment pad is provided with a first extension member adapted to extend through the adjustment notch to the outside of the mounting portion.

[0018] In some embodiments of the present invention, the welding seat further includes a removal plate, the removal plate including a support portion and a second extension connected to the support portion, the support portion being disposed between the adjustment pad and the bottom of the mounting channel, and the second extension extending through the adjustment notch to the outside of the mounting portion.

[0019] In some embodiments, the fixed base further includes a fixing part connected to the mounting part, the fixing part being used to fix the fixed base. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of the welding seat according to an embodiment of the present invention.

[0022] Figure 2 This is a cross-sectional view of the welding seat according to an embodiment of the present utility model;

[0023] Figure 3 This is a cross-sectional view of a welding seat according to another embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the installation of the adjusting component of the welding seat according to an embodiment of the present utility model;

[0025] Figure 5 This is a schematic diagram of the welding surface of the welding seat according to an embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the welding head of the welding seat according to an embodiment of the present invention.

[0027] In the picture:

[0028] 1. Fixed base; 101. Mounting part; 1011. Mounting channel; 1012. Adjustment notch; 1013. Adjustment hole; 102. Fixing part;

[0029] 2. Welding head; 201. Welding surface; 2011. Welding area;

[0030] 3. Adjusting components;

[0031] 4. Adjusting shims;

[0032] 5. First extension component;

[0033] 6. Remove the plate; 601. Support part; 602. Second extension. Detailed Implementation

[0034] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0035] In the description of this utility model, it should be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal encapsulation of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0037] In related technologies, welding seats are typically a single integrated structure with only a single welding surface 201. After prolonged use, this welding surface 201 wears down, causing it to deviate from its welding position, necessitating replacement of the welding seat. Therefore, welding seats in related technologies suffer from low utilization rates.

[0038] To improve the utilization rate of welding seats, this utility model provides a welding seat. The welding seat of this utility model embodiment has a high utilization rate and can reduce the production and manufacturing cost.

[0039] like Figure 1 As shown, the welding seat of this utility model embodiment includes a fixed base 1, a welding head 2, and an adjusting component 3.

[0040] The fixed base 1 includes a mounting part 101, which has a mounting channel 1011. The welding head 2 is located in the mounting channel 1011. The wall of the mounting channel 1011 has an adjustment hole 1013 that passes through the wall of the mounting channel 1011. The adjustment member 3 is adapted to be located in the adjustment hole 1013 and abut against the welding head 2 to fix the welding head 2. The welding head 2 has welding surfaces 201 at both ends in its axial direction.

[0041] It is understood that the welding head 2 is pluggable and detachable within the installation channel 1011, and both ends of the welding head 2 are provided with welding surfaces 201, for example, as Figure 6 As shown, the welding surfaces 201 at both ends are surface A and surface B, respectively. During the welding process, surface A can be used as the welding surface 201 by hand. When surface A is worn and can no longer be used as the welding surface 201, the welding head 2 can be turned around to use surface B as the welding surface 201. Compared with the welding seats in related technologies, which can only use one side as the welding surface 201, this application can use both sides as the welding surface 201 for welding, which greatly increases the number of welding operations of the welding seat in this embodiment of the utility model, thereby improving the utilization rate of the welding seat in this embodiment of the utility model.

[0042] Therefore, the welding seat of this utility model embodiment can achieve the effect of improving the utilization rate of the welding seat.

[0043] In some embodiments, such as Figure 5 As shown, there are multiple welding areas 2011 on the welding surface 201, and the multiple welding areas 2011 are arranged at intervals around the welding surface 201.

[0044] The welding holder of this utility model provides multiple welding areas 2011 spaced circumferentially on the welding surface 201. The welding area 2011 can be switched by rotating the welding head 2. This increases the number of welding operations on a single welding surface 201 and reduces the difficulty of switching welding areas 2011. Specifically, the welding head 2 can be released by unscrewing the adjusting member 3, rotated to the corresponding welding area 2011, and then fixed by screwing the adjusting member 3 in. The operation is simple.

[0045] In some embodiments, such as Figure 5 As shown, the welding surface 201 has multiple welding areas 2011, which are arranged in an array in the circumferential direction of the welding surface 201.

[0046] The welding area 2011 can be switched by rotating the welding head 2. On the one hand, this can increase the number of welding operations on a single welding surface 201, and on the other hand, it can reduce the difficulty of switching the welding area 2011. Specifically, the welding head 2 can be released by unscrewing the adjusting member 3, and after rotating the welding head 2 to the corresponding welding area 2011, the welding head 2 can be fixed by screwing in the adjusting member 3. The operation is simple.

[0047] In some embodiments, such as Figure 4 As shown, the adjusting hole 1013 is a threaded hole, and the adjusting member 3 has threads so that the adjusting member 3 is suitable for being screwed into the adjusting hole 1013 and abutting against the welding head 2.

[0048] Optionally, the adjusting component 3 may be a bolt, screw, or other component that can be screwed into the adjusting hole 1013 and abut against the welding head 2.

[0049] The welding seat of this utility model sets the adjustment hole 1013 as a threaded hole and sets the thread on the adjustment member 3. By simply screwing the adjustment member 3 into the adjustment hole 1013 and screwing it out of the adjustment hole 1013, the welding head 2 can be locked and unlocked, which is convenient to operate.

[0050] In some embodiments, such as Figure 2 and 3 As shown, an adjusting pad 4 is provided at the bottom of the installation channel 1011.

[0051] Furthermore, the thickness of the adjusting pad 4 is 1-10mm.

[0052] Optionally, the thickness of the adjusting plate 4 can be 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, or 10mm.

[0053] It is understandable that the thickness of the adjusting pad 4 can be set according to actual adjustment needs.

[0054] As mentioned above, Figure 6 As shown, the welding surfaces 201 at both ends of the welding head 2 are surface A and surface B, respectively. After the welding surfaces 201 are worn, they need to be reprocessed to enable re-welding. However, the reprocessing process will reduce the length of the welding head 2. In order to keep the welding surfaces 201 in the same welding position, the welding head 2 needs to be moved. This results in the welding head 2 and the bottom of the mounting channel 1011 being spaced apart. Although the welding head 2 is fixed in the mounting channel 1011 by fasteners, in order to further prevent the welding head 2 from sliding in the mounting channel 1011 during the welding process and causing the welding surfaces 201 to deviate from the welding position, an adjusting shim 4 is provided at the bottom of the mounting channel 1011. That is, an adjusting shim 4 is provided between the bottom of the welding head 2 and the bottom of the mounting channel 1011 to fill the gap between the bottom of the welding head 2 and the bottom of the mounting channel 1011. Thus, the welding surfaces 201 of the welding head 2 can be prevented from deviating from the welding position.

[0055] In some embodiments, such as Figure 1-3 As shown, the mounting part 101 is provided with an adjustment notch 1012, which extends along the axial direction of the mounting channel 1011 to the bottom of the mounting channel 1011.

[0056] The welding seat of this utility model embodiment is provided with an adjustment notch 1012. When it is necessary to replace the adjustment pad 4, a tool can be used to extend into the bottom of the installation channel 1011 through the adjustment notch 1012 and move against the adjustment pad 4 towards the outlet of the installation channel 1011, thereby allowing the adjustment pad 4 to be removed from the installation channel 1011, which is convenient and quick.

[0057] In some embodiments, such as Figure 3 As shown, the adjusting pad 4 is provided with a first extension 5, which is adapted to extend through the adjusting notch 1012 to the outside of the mounting part 101.

[0058] The welding seat of this utility model has a first extension 5 on the adjusting pad 4. When it is necessary to replace the adjusting pad 4, the adjusting pad 4 can be taken out from the installation channel 1011 through the first extension 5.

[0059] In some embodiments, such as Figure 2 As shown, the welding seat of this utility model embodiment also includes a take-out plate 6. The take-out plate 6 includes a support portion 601 and a second extension 602 connected to the support portion 601. The support portion 601 is disposed between the adjustment pad 4 and the bottom of the mounting channel 1011. The second extension 602 extends through the adjustment notch 1012 to the outside of the mounting portion 101.

[0060] The welding seat of this utility model has a take-out plate 6 provided at the bottom of the adjusting pad 4 and the mounting channel 1011, which allows the adjusting pad 4 to be taken out from the mounting channel 1011.

[0061] In some embodiments, the fixed base 1 further includes a fixing part 102 connected to the mounting part 101, the fixing part 102 being used to fix the fixed base 1.

[0062] The welding seat of this utility model embodiment is provided with a fixing part 102, which facilitates the fixing of the fixing base 1. The fixing part 102 is provided with multiple fixing holes, and fasteners can be inserted into the fixing holes to fix the fixing base.

[0063] In the existing technology, the solder joint size of the cell transfer welding is relatively small (e.g., 2mm×2mm), the welding base adopts an integrated design and is installed in a fixed manner, and the area of ​​the welding head end face of the welding base is relatively large (e.g., 8mm×20mm). Due to the limitations of this design and installation method, the area of ​​the welding head end face is not effectively utilized, resulting in high cost of the welding base.

[0064] Compared to welding seats in related technologies that only use a single area on a single end face for welding, the welding seat of this application has welding surfaces 201 at both ends of the welding head. During the welding process, welding can be performed first using the welding surface 201 at one end of the welding head. When a single welding surface 201 has multiple welding areas 2011, the multiple welding areas 2011 of a single welding surface 201 can be used one by one until they can no longer be used for welding. Then, welding can be performed using the welding surface 201 at the other end of the welding head until the multiple welding areas 2011 of the welding surface 201 are used one by one until they can no longer be used for welding. This greatly increases the number of welding operations of the welding seat in this embodiment of the invention, thereby improving the utilization rate of the welding seat in this embodiment of the invention, extending the service life of the welding seat, and reducing the cost of replacing the welding seat.

[0065] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be included within the protection scope of this utility model.

Claims

1. A solder cup, characterized by include: A fixed base (1) is provided, the fixed base (1) includes a mounting part (101) and the mounting part (101) is provided with a mounting channel (1011). Welding head (2), the welding head (2) is located in the installation channel (1011), the wall of the installation channel (1011) is provided with an adjustment hole (1013) that penetrates the wall of the installation channel (1011), and the welding head (2) is provided with welding surfaces (201) at both ends in its axial direction. Adjusting member (3), the adjusting member (3) is adapted to be disposed in the adjusting hole (1013) and abut against the welding head (2) to fix the welding head (2).

2. The welding cup of claim 1, wherein, The welding surface (201) has multiple welding areas (2011), which are spaced apart in the circumferential direction of the welding surface (201).

3. The welding cup of claim 1, wherein, The welding surface (201) has multiple welding areas (2011), which are arranged in a circumferential array on the welding surface (201).

4. The welding stand of claim 1, wherein, The adjustment hole (1013) is a threaded hole, and the adjustment member (3) has threads so that the adjustment member (3) is adapted to be screwed into the adjustment hole (1013) and abut against the welding head (2).

5. The welding stand of claim 1, wherein, The bottom of the installation channel (1011) is provided with an adjustment pad (4).

6. The solder cup of claim 5, wherein, The thickness of the adjusting pad (4) is 1-10 mm.

7. The solder cup of claim 5, wherein, The mounting part (101) is provided with an adjustment notch (1012), which extends along the axial direction of the mounting channel (1011) to the bottom of the mounting channel (1011).

8. The welding cup of claim 7, wherein, The adjusting pad (4) is provided with a first extension (5), which is adapted to extend through the adjusting notch (1012) to the outside of the mounting part (101).

9. The solder cup of claim 7, wherein, It also includes a take-out plate (6), which includes a support portion (601) and a second extension (602) connected to the support portion (601). The support portion (601) is located between the adjustment pad (4) and the bottom of the mounting channel (1011). The second extension (602) extends through the adjustment notch (1012) to the outside of the mounting portion (101).

10. The solder cup according to any one of claims 1 to 9, characterized in that The fixed base (1) further includes a fixing part (102) connected to the mounting part (101), the fixing part (102) being used to fix the fixed base (1).