Medical high valve assembly device

By designing an automated medical high valve assembly equipment, which utilizes a rotary positioning mechanism and multiple feeding mechanisms to achieve automated assembly of medical high valves, the problem of insufficient automation in existing equipment is solved, production efficiency is improved and scrap rate is reduced.

CN224587452UActive Publication Date: 2026-08-04SUZHOU ZHANQI AUTOMATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU ZHANQI AUTOMATION CO LTD
Filing Date
2025-05-28
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing medical high valve assembly equipment has a low degree of automation, resulting in large human operation errors, high scrap rate and low efficiency.

Method used

A medical high valve assembly device was designed, which includes a rotary positioning mechanism, a vertical shaft feeding mechanism, a rubber sleeve feeding mechanism, a glue application mechanism, a spring feeding mechanism, a cap locking mechanism, and a discharge mechanism. The device assembles the various components together through an automated production line, reducing manual intervention.

Benefits of technology

This technology enables highly efficient and automated assembly of medical high valves, reducing human error and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a medical high valve equipment in the technical field of medical valve, the front end surface of main frame is provided with the top setting operation computer, the top center place of electrical equipment box is provided with rotary positioning mechanism, the top of rotary positioning mechanism is provided with motor and positioning tool, and the matching locking cylinder is set up on positioning tool, staff only needs to put the each component of medical high valve into vertical shaft feeding mechanism, rubber bushing feeding mechanism no.
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Description

Technical Field

[0001] This utility model relates to the field of medical valve technology, specifically a medical high valve assembly device. Background Technology

[0002] Medical high-pressure valves are a type of medical valve, a special valve body used in the medical field to control the flow of liquids or gases. They are characterized by high precision and long service life. The manufacturing process of medical high-pressure valves utilizes assembly equipment to assemble the various components together. However, existing assembly equipment has some problems. For example, automation is insufficient, and most steps require manual operation. Manual operation introduces movement errors, leading to a higher scrap rate for medical high-pressure valves. Furthermore, manual assistance significantly reduces efficiency. Therefore, we propose a new medical high-pressure valve assembly device. Utility Model Content

[0003] The purpose of this invention is to provide a medical high valve assembly device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A medical high-valve assembly device includes an electrical equipment box. A main frame is located at the top center of the electrical equipment box. Feeding system equipment racks are located on both the left and right sides of the top of the electrical equipment box. An operating computer is located on the front face of the main frame. A rotary positioning mechanism is located at the top center of the electrical equipment box. A motor and positioning fixture are located on the top of the rotary positioning mechanism, and a matching locking cylinder is installed on the positioning fixture. A vertical shaft feeding mechanism is located on the left rear face of the top of the electrical equipment box. The vertical shaft feeding mechanism includes a vibratory feeder and a fixed frame, with the fixed frame located to the right of the vibratory feeder. A cylinder is installed at the discharge port of disc one. A horizontal module is installed on the top of the fixed frame, a vertical module is installed on the front side of the horizontal module, and a gripper cylinder is installed at the bottom of the vertical module. A rubber sleeve feeding mechanism is installed on the top left front side of the electrical equipment box. The rubber sleeve feeding mechanism includes a vibrating disc two and a fixed frame, with the fixed frame located to the right of the vibrating disc two. A vision inspection device is installed on the right front side of the vibrating disc two. An NG material box is installed at the bottom left side of the fixed frame. A cylinder is installed on the top front side of the fixed frame, and a horizontal moving module is installed on the top rear side of the fixed frame. A vertical moving module is located on the front face of the moving module one. A gripper cylinder is located at the bottom of the vertical moving module one. A support frame is located in the middle of the front face of the electrical equipment box. A rubber sleeve feeding mechanism is located on the top of the support frame. The rubber sleeve feeding mechanism includes a vibratory feeder and a fixed frame, with the fixed frame located on the top wall of the electrical equipment box. A vision inspection device is located on the right side of the fixed frame. An NG material box is located at the bottom of the front face of the fixed frame. A cylinder is located at the center of the top of the fixed frame. A horizontal moving module is located on the left side of the top of the fixed frame. A... The vertical moving module two has a gripper cylinder two at its bottom. The front face of the electrical equipment box has a glue application mechanism in the middle. The glue application mechanism is located to the right rear of the rubber sleeve feeding mechanism two. The top right front face of the electrical equipment box has a spring feeding mechanism. The top right rear face of the electrical equipment box has a cover locking mechanism. The top rear face of the electrical equipment box has a unloading mechanism. The vertical shaft feeding mechanism, rubber sleeve feeding mechanism one, rubber sleeve feeding mechanism two, glue application mechanism, spring feeding mechanism, cover locking mechanism and unloading mechanism are arranged in sequence around the outer periphery of the rotary positioning mechanism.

[0005] Furthermore: the glue application mechanism includes a conveying module, which is inclined at a 45-degree angle to the right side of the front end face of the rotary positioning mechanism, and a glue gun is provided at the power output end of the conveying module.

[0006] Furthermore: the spring feeding mechanism includes a vibratory plate four and a fixed frame, and the fixed frame is located on the left rear end face of the vibratory plate four. A limiting cylinder is provided on the top rear end face of the fixed frame, and a rotating cylinder is provided on the side of the limiting cylinder. A transverse conveying module is provided on the front end face of the fixed frame, and a vertical conveying module is provided on the front end face of the transverse conveying module. A gripper is provided at the bottom of the vertical conveying module.

[0007] Furthermore: the cover locking mechanism includes a vibratory feeder five and a fixed frame, with the fixed frame located on the left side of the vibratory feeder five. A visual inspection device three is provided on the front end face of the vibratory feeder five. A positioning fixture matching the vibratory feeder five is provided in the middle of the fixed frame. A vertical conveying module two is provided on the top right side of the fixed frame. An electric gripper is provided at the bottom of the vertical conveying module two. A horizontal conveying module two is provided on the rear end face of the vertical conveying module two. An electric screwdriver is provided on the front end face of the vertical conveying module two.

[0008] Furthermore: the unloading mechanism includes a mounting frame and an unloading plate. The unloading plate is located at the top of the rear end face of the electrical equipment box, the mounting frame is located at the top rear end face of the electrical equipment box, a horizontal conveying module three is provided on the top right side of the mounting frame, a vertical cylinder is provided on the right side of the horizontal conveying module three, a gripper two is provided at the bottom of the vertical cylinder, and an NG material box is provided on the front end face of the unloading plate.

[0009] Furthermore: support rods are provided around the bottom of the electrical equipment box, circular pads are provided at the bottom of the support rods, external threads are provided on the outer wall of the support rods, internal thread holes matching the external threads are provided around the bottom of the electrical equipment box, and four sets of casters are arranged in a rectangular array at the center of the bottom of the electrical equipment box.

[0010] Compared with the prior art, the beneficial effects of this utility model are: This medical high-pressure valve assembly equipment allows workers to assemble the valve by sequentially placing each component onto the vertical shaft feeding mechanism, the first rubber sleeve feeding mechanism, the second rubber sleeve feeding mechanism, the spring feeding mechanism, and the cover locking mechanism. The rotation positioning mechanism then rotates the valve body, passing it through these mechanisms. Each component is then installed onto the valve body using the coordinated actions of these mechanisms. This process eliminates the need for manual assistance and significantly increases work efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2This is a schematic diagram of the top structure of the electrical equipment box after the main frame and the feeding system equipment rack of this utility model have been disassembled; Figure 3 This is a top view of the electrical equipment box of this utility model; Figure 4 This is a schematic diagram of the vertical shaft feeding mechanism of this utility model; Figure 5 This is a schematic diagram of the structure of the rubber sleeve feeding mechanism of this utility model; Figure 6 This is a schematic diagram of the second structure of the rubber sleeve feeding mechanism of this utility model; Figure 7 This is a schematic diagram of the adhesive application mechanism of this utility model; Figure 8 This is a schematic diagram of the spring feeding mechanism of this utility model; Figure 9 This is a schematic diagram of the cover locking mechanism of this utility model; Figure 10 This is a schematic diagram of the material feeding mechanism of this utility model.

[0012] In the diagram: 1. Electrical equipment box; 2. Main frame; 3. Material feeding system equipment rack; 4. Operating computer; 5. Support rod; 6. Rotary positioning mechanism; 7. Vertical shaft feeding mechanism; 71. Vibratory feeder one; 72. Cylinder one; 73. Horizontal module; 74. Vertical module; 75. Gripper cylinder; 8. Rubber sleeve feeding mechanism one; 81. Vibratory feeder two; 82. Vision inspection equipment one; 83. NG material box one; 84. Cylinder two; 85. Horizontal movement module one; 86. Vertical movement module one; 87. Gripper cylinder one; 9. Support frame; 10. Rubber sleeve feeding mechanism two; 101. Vibratory feeder three; 102. Vision inspection equipment two; 103. NG material box two; 104. Cylinder three; 105. Horizontal movement module two; 106. Vertical moving module two; 107. Gripper cylinder two; 11. Glue application mechanism; 111. Conveying module; 112. Glue gun; 12. Spring feeding mechanism; 121. Vibratory feeder four; 122. Limiting cycle cylinder; 123. Rotary cylinder; 124. Gripper; 125. Horizontal conveying module; 126. Vertical conveying module; 13. Cover locking mechanism; 131. Vibratory feeder five; 132. Vision inspection equipment three; 133. Positioning fixture; 134. Vertical conveying module two; 135. Electric gripper; 136. Horizontal conveying module two; 137. Electric screwdriver for screw locking; 14. Unloading mechanism; 141. Horizontal conveying module three; 142. Vertical cylinder; 143. Gripper two; 144. Discharge tray; 145. NG material bin. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1:

[0014] Please see Figure 1-10This utility model provides a technical solution: a medical high valve assembly device, including an electrical equipment box 1, a main frame 2 at the top center of the electrical equipment box 1, and feeding system equipment racks 3 on both the left and right sides of the top of the electrical equipment box 1. An operating computer 4 is located on the front end of the main frame 2. A rotary positioning mechanism 6 is located at the top center of the electrical equipment box 1, with a motor and positioning fixture on the top of the rotary positioning mechanism 6. The positioning fixture is equipped with a matching locking cylinder, which can install the medical high valve to be assembled onto the positioning fixture. A vertical shaft feeding mechanism 7 is located on the rear left side of the top of the electrical equipment box 1. The vertical shaft feeding mechanism 7 includes a vibratory feeder 71 and a fixed frame, with the fixed frame located to the right of the vibratory feeder 71. The vibratory feeder 71 automatically... For material discharge, a cylinder 72 is installed at the discharge port of the vibratory feeder 71. A horizontal module 73 is installed on the top of the fixed frame, and a vertical module 74 is installed on the front end of the horizontal module 73. A gripper cylinder 75 is installed at the bottom of the vertical module 74. The cooperation between the horizontal module 73 and the vertical module 74 can drive the gripper cylinder 75 to move, and the gripper cylinder 75 can grab the material and drive it to move. A rubber sleeve feeding mechanism 8 is installed on the top left front end of the electrical equipment box 1. The rubber sleeve feeding mechanism 8 includes a vibratory feeder 81 and a fixed frame, and the fixed frame is located on the right side of the vibratory feeder 81. The vibratory feeder 81 automatically discharges material. A vision inspection device 82 is installed on the right front end of the vibratory feeder 81. The vision inspection device 82 visually detects the direction of the material and fixes the fixed frame. An NG material box 83 is located at the bottom left side of the frame. The NG material box 83 is used to receive NG materials. A cylinder 84 is located on the front top surface of the fixed frame. A horizontal moving module 85 is located on the rear top surface of the fixed frame. A vertical moving module 86 is located on the front front surface of the horizontal moving module 85. A gripper cylinder 87 is located at the bottom of the vertical moving module 86. The cooperation between the horizontal moving module 85 and the vertical moving module 86 can drive the gripper cylinder 87 to move. The gripper cylinder 87 can grasp the rubber sleeve material. A support frame 9 is located in the middle of the front surface of the electrical equipment box 1. A rubber sleeve feeding mechanism 10 is located on the top of the support frame 9. The rubber sleeve feeding mechanism 10 includes a vibratory feeder 101 and a fixed frame. The fixed frame is located at the electrical equipment box 1. On the top wall of compartment 1, a vibratory feeder 3 (101) automatically discharges material. A vision inspection device 2 (102) is installed on the right side of the fixed frame, which visually detects the material's direction. An NG material box 2 (103) is located at the bottom of the front face of the fixed frame, used to receive NG materials. A cylinder 3 (104) is located at the center of the top of the fixed frame. A horizontal movement module 2 (105) is located on the left side of the top of the fixed frame, and a vertical movement module 2 (106) is located to the right of the horizontal movement module 2 (105). A gripper cylinder 2 (107) is located at the bottom of the vertical movement module 2 (106). The cooperation between the horizontal movement module 2 (105) and the vertical movement module 2 (106) drives the gripper cylinder 2 (107) to move, which in turn grips the rubber-coated material.The electrical equipment box 1 has a glue-applying mechanism 11 located at the center of its front end face. This mechanism sprays glue and is positioned to the right rear of the second glue sleeve feeding mechanism 10. A spring feeding mechanism 12 is located on the top right front end face of the electrical equipment box 1. This mechanism automatically feeds and assembles the springs. A cover locking mechanism 13 is located on the top right rear end face of the electrical equipment box 1. This mechanism automatically feeds and locks the cover. A feeding mechanism 14 is located on the top rear end face of the electrical equipment box 1. This mechanism can grab the assembled medical high valve. The vertical shaft feeding mechanism 7, the first glue sleeve feeding mechanism 8, the second glue sleeve feeding mechanism 10, the glue-applying mechanism 11, the spring feeding mechanism 12, the cover locking mechanism 13, and the feeding mechanism 14 are sequentially arranged around the outer periphery of the rotary positioning mechanism 6.

[0015] Preferably, the glue application mechanism 11 includes a conveying module 111, which is inclined at a 45-degree angle to the right side of the front end face of the rotary positioning mechanism 6. A glue gun 112 is provided at the power output end of the conveying module 111. The conveying module 111 can pressurize the glue gun 112 to spray glue.

[0016] Preferably, the spring feeding mechanism 12 includes a vibratory feeder 121 and a fixed frame, with the fixed frame located on the left rear end face of the vibratory feeder 121. The vibratory feeder 121 automatically discharges springs. A limiting cylinder 122 is provided on the top rear end face of the fixed frame, and a rotating cylinder 123 is provided on the side of the limiting cylinder 122. The rotating cylinder 123 adjusts the direction of the springs to accommodate different sizes. A horizontal conveying module 125 is provided on the front end face of the fixed frame, and a vertical conveying module 126 is provided on the front end face of the horizontal conveying module 125. A gripper 124 is provided at the bottom of the vertical conveying module 126. The horizontal conveying module 125 and the vertical conveying module 126 can drive the gripper 124 to move, and the gripper 124 can grab the springs.

[0017] Preferably, the cover locking mechanism 13 includes a vibratory feeder 131 and a fixing frame, with the fixing frame located on the left side of the vibratory feeder 131. The vibratory feeder 131 automatically discharges material. A vision inspection device 132 is provided on the front end face of the vibratory feeder 131 to detect the front and back of the material. A positioning fixture 133 matching the vibratory feeder 131 is provided in the middle of the fixing frame to fix the material. A vertical conveying module 134 is provided on the top right side of the fixing frame. An electric gripper 135 is provided at the bottom of the vertical conveying module 134. A horizontal conveying module 136 is provided on the rear end face of the vertical conveying module 134. The cooperation between the vertical conveying module 134 and the horizontal conveying module 136 allows the electric gripper 135 to grab and move the material. An electric screwdriver screw 137 is provided on the front end face of the vertical conveying module 134. Example 2:

[0018] Reference Figure 1 and 10 This embodiment differs from the first embodiment in that: the unloading mechanism 14 includes a mounting frame and an unloading plate 144. The unloading plate 144 is located at the top of the rear end face of the electrical equipment box 1, and the mounting frame is located at the top rear end face of the electrical equipment box 1. A horizontal conveying module three 141 is provided on the top right side of the mounting frame, and a vertical cylinder 142 is provided on the right side of the horizontal conveying module three 141. A gripper two 143 is provided at the bottom of the vertical cylinder 142, and an NG material box 145 is provided on the front end face of the unloading plate 144. When the assembled medical high valve is rotated to the unloading mechanism 14 by the rotary positioning mechanism 6, the horizontal conveying module three 141 can grab the assembled medical high valve through the gripper two 143 by cooperating with the vertical cylinder 142. Then, the OK medical high valve will be placed on the discharge plate 144, while the NG medical high valve will be placed in the NG material box 145; support rods 5 are provided around the bottom of the electrical equipment box 1, and circular pads are provided at the bottom of each support rod 5. The outer wall of each support rod 5 is provided with external threads, and internal threaded holes matching the external threads are provided around the bottom of the electrical equipment box 1. In this way, the support rods 5 can be rotated by the cooperation of the external threads and internal threaded holes, thereby adjusting the length of the support rods 5 to adapt to uneven ground. Four sets of moving wheels are arranged in a rectangular array at the center of the bottom of the electrical equipment box 1. Each moving wheel is provided with a locking structure. Since this is a common existing technology, it will not be described in detail in this article.

[0019] All electrical appliances mentioned in this article are connected to an external power source via wires.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A medical high valve assembly device comprising an electrical device box (1), characterized in that: The electrical equipment box (1) has a main frame (2) at the top center. The electrical equipment box (1) has a feeding system equipment rack (3) on both the left and right sides of the top. The main frame (2) has an operating computer (4) at the front end. The electrical equipment box (1) has a rotary positioning mechanism (6) at the top center. The rotary positioning mechanism (6) has a motor and a positioning fixture at the top. The positioning fixture has a matching locking cylinder. The electrical equipment box (1) has a vertical shaft feeding mechanism (7) at the top left rear end. The vertical shaft feeding mechanism (7) includes a vibratory feeder (71) and a fixed frame. The fixed frame is located on the right side of the vibratory feeder (71). The vibratory feeder (71) has a discharge port. The fixture is equipped with a cylinder (72), a horizontal module (73) is provided on the top of the fixture, a vertical module (74) is provided on the front end of the horizontal module (73), a gripper cylinder (75) is provided on the bottom of the vertical module (74), a rubber sleeve feeding mechanism (8) is provided on the top left front end of the electrical equipment box (1), the rubber sleeve feeding mechanism (8) includes a vibratory plate (81) and a fixture, and the fixture is located on the right side of the vibratory plate (81), a visual inspection device (82) is provided on the right front end of the vibratory plate (81), an NG material box (83) is provided on the left bottom of the fixture, a cylinder (84) is provided on the top front end of the fixture, and the top rear end of the fixture is... The electrical equipment box (1) is provided with a horizontal moving module (85) on its front side, a vertical moving module (86) on its front end, a gripper cylinder (87) on its bottom, a support frame (9) on the middle of the front end of the electrical equipment box (1), a rubber sleeve feeding mechanism (10) on the top of the support frame (9), the rubber sleeve feeding mechanism (10) includes a vibrating plate (101) and a fixed frame, and the fixed frame is located on the top wall of the electrical equipment box (1), a visual inspection device (102) on the right side of the fixed frame, an NG material box (103) on the bottom of the front end of the fixed frame, and a cylinder (3) on the top center of the fixed frame. (104) A horizontal moving module two (105) is provided on the top left side of the fixed frame. A vertical moving module two (106) is provided on the right side of the horizontal moving module two (105). A gripper cylinder two (107) is provided at the bottom of the vertical moving module two (106). A glue applicator (11) is provided in the middle of the front end face of the electrical equipment box (1). The glue applicator (11) is located behind the right side of the glue sleeve feeding mechanism two (10). A spring feeding mechanism (12) is provided on the top right front end face of the electrical equipment box (1). A cover locking mechanism (13) is provided on the top right rear end face of the electrical equipment box (1). A feeding mechanism (14) is provided on the top rear end face of the electrical equipment box (1).The vertical shaft feeding mechanism (7), the first rubber sleeve feeding mechanism (8), the second rubber sleeve feeding mechanism (10), the glue application mechanism (11), the spring feeding mechanism (12), the cover locking mechanism (13), and the unloading mechanism (14) are sequentially arranged around the outer periphery of the rotary positioning mechanism (6).

2. The medical high valve assembly apparatus of claim 1, wherein: The glue application mechanism (11) includes a conveying module (111), which is inclined at a 45-degree angle to the right side of the front end face of the rotary positioning mechanism (6). A glue gun (112) is provided at the power output end of the conveying module (111).

3. The medical high valve assembly apparatus of claim 1, wherein: The spring feeding mechanism (12) includes a vibratory plate four (121) and a fixed frame, and the fixed frame is located on the left rear end face of the vibratory plate four (121). A limiting cylinder (122) is provided on the top rear end face of the fixed frame, and a rotating cylinder (123) is provided on the side of the limiting cylinder (122). A horizontal conveying module (125) is provided on the front end face of the fixed frame, and a vertical conveying module (126) is provided on the front end face of the horizontal conveying module (125). A gripper (124) is provided at the bottom of the vertical conveying module (126).

4. The medical high valve assembly apparatus of claim 1, wherein: The cover locking mechanism (13) includes a vibratory plate five (131) and a fixed frame, with the fixed frame located on the left side of the vibratory plate five (131). A visual inspection device three (132) is provided on the front end face of the vibratory plate five (131). A positioning fixture (133) matching the vibratory plate five (131) is provided in the middle of the fixed frame. A vertical conveying module two (134) is provided on the top right side of the fixed frame. An electric gripper (135) is provided at the bottom of the vertical conveying module two (134). A horizontal conveying module two (136) is provided on the rear end face of the vertical conveying module two (134). An electric screwdriver locking screw (137) is provided on the front end face of the vertical conveying module two (134).

5. The medical high valve assembly apparatus of claim 1, wherein: The feeding mechanism (14) includes a mounting frame and a discharge plate (144). The discharge plate (144) is located at the top of the rear end face of the electrical equipment box (1). The mounting frame is located at the top rear end face of the electrical equipment box (1). A horizontal conveying module three (141) is provided on the top right side of the mounting frame. A vertical cylinder (142) is provided on the right side of the horizontal conveying module three (141). A gripper two (143) is provided at the bottom of the vertical cylinder (142). An NG material box (145) is provided on the front end face of the discharge plate (144).

6. The medical high valve assembly apparatus of claim 1, wherein: The electrical equipment box (1) is provided with support rods (5) around its bottom. The bottom of each support rod (5) is provided with a circular pad. The outer wall of each support rod (5) is provided with an external thread. The electrical equipment box (1) is provided with internal thread holes that match the external thread around its bottom. The electrical equipment box (1) is provided with four sets of moving wheels arranged in a rectangular array at the center of its bottom.