A double station rotary die cutting structure

The dual-station rotary die-cutting structure enables automated fixing and cutting of paper rolls, solving the problems of low efficiency and safety hazards in existing technologies and achieving highly efficient automated production.

CN224588164UActive Publication Date: 2026-08-04HANGZHOU TIANSHI PRINTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU TIANSHI PRINTING CO LTD
Filing Date
2025-08-29
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

The existing paper roll cutting process is inefficient and poses safety hazards. Inaccurate manual fixing leads to tilted cut surfaces, making it impossible to achieve efficient automated production.

Method used

It adopts a dual-station rotary die-cutting structure, uses a robotic arm to place the paper roll, and achieves automatic fixing and rotary cutting of the paper roll through a clamping structure and a drive structure. Combined with a cutting motor and cutting blade, it achieves automated cutting.

Benefits of technology

It achieves automated fixing and cutting of paper rolls, improving production efficiency and avoiding safety hazards and unqualified cut surfaces caused by manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of double-station rotary die cutting structure, belong to reel paper field.It includes base, the base is equipped with die cutting support rod, the die cutting support rod is equipped with two cutting structures, the cutting structure can be lifted and moved along die cutting support rod, the top of the base is equipped with placing cylinder, the top of the placing cylinder is rotatably connected with lifting block, the lifting block is connected with the output shaft of lifting driver, the base is equipped with drive rotation structure, the bottom of the placing cylinder can be connected with drive rotation structure, the placing cylinder is also equipped with clamping structure, the placement of reel paper cylinder can also be placed by manipulator, subsequent fixing and cutting step are all completed by automatic mechanical structure, without manual operation of worker, improve work efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of roll paper, and in particular relates to a dual-station rotary die-cutting structure. Background Technology

[0002] A paper roll, also known as a paper tube, is a rigid cylindrical structure formed by winding and bonding paper. It has a wide range of uses in daily life and industry, such as as a support component, as a material for handicrafts, and as the inner core of a paper roll. After the paper roll is made into a paper roll, a film needs to be applied to the outer surface of the paper roll. After film application, the paper roll needs to be further cut to remove the excess parts at both ends. During the cutting process, the paper roll is usually fixed manually and then cut by a high-speed rotating cutting blade. This method is not only inefficient, but also prone to operator fatigue during long-term production, which may lead to irreversible safety accidents. In addition, the placement of the paper roll by manual fixing may not be directly aligned with the cutting station, which can easily lead to tilted cut surfaces and defective products. Furthermore, manual fixing only allows for the cutting of one section at a time, resulting in low efficiency.

[0003] For example, a Chinese utility model patent discloses a roll paper cutting machine device [application number CN201721879391.4], which includes a worktable and a spring. The worktable is provided with a groove that is slidably connected to the cutting table. The output shaft of the first cylinder is fixedly connected to the cutting table. The left side of the cutting table is provided with a second cylinder that is fixedly connected to it, and the right side of the cylinder is provided with a hinged base plate. The cutting table is provided with a cutting groove above it. The right end of the sliding plate is fixedly connected with a telescopic rod. One end of the spring is connected to the base plate, and the other end is connected to the support plate. The upper end of the motor plate is fixedly connected with a motor, and the output shaft of the motor is provided with a cutting blade. Utility Model Content

[0004] The purpose of this invention is to address the above-mentioned problems by providing a dual-station rotary die-cutting structure.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A dual-station rotary die-cutting structure includes a base, a die-cutting support rod on the base, two cutting structures on the die-cutting support rod, the cutting structures being able to move up and down along the die-cutting support rod, a placement cylinder above the base, a lifting block rotatably connected to the top of the placement cylinder, the lifting block being connected to the output shaft of a lifting driver, a drive structure on the base, the bottom end of the placement cylinder being able to connect to the drive structure, and a clamping structure inside the placement cylinder.

[0007] In the above-mentioned dual-station rotary die-cutting structure, the clamping structure includes several clamping grooves disposed on the placement cylinder. The openings of the clamping grooves are open, and the several clamping grooves are arranged in a circular array on the placement cylinder. A clamping rod is slidably disposed in the clamping groove. The clamping rod is connected to the driving structure, and the clamping rod can extend out of the clamping groove.

[0008] In the above-mentioned dual-station rotary die-cutting structure, the driving structure includes a push rod that is fixedly connected to the clamping rod and slidably connected to the placement cylinder. The placement cylinder has a cavity, and a slide rod is slidably arranged in the cavity. The slide rod is provided with a plurality of push blocks. The push blocks are slidably connected to the inner wall of the cavity. The slide rod extends into the cavity and is slidably connected to the corresponding push block. The outer surface of the push block connected to the push rod is inclined.

[0009] In the above-mentioned dual-station rotary die-cutting structure, the slide rod extends upward to form a placement cylinder, a drive block is slidably provided inside the lifting block, a clamping linear actuator is provided on the lifting block, the output shaft of the clamping linear actuator is connected to the drive block, and the slide rod is rotatably connected to the drive block through a rotating bearing.

[0010] In the above-mentioned dual-station rotary die-cutting structure, the base is provided with an outer groove, the placement cylinder can extend into the outer groove, the bottom end of the placement cylinder is provided with an inner groove, the drive structure includes a rotating cylinder that rotates in the outer groove, the rotating cylinder is connected to a drive motor, and the rotating cylinder can extend into the inner groove to form a snap-fit ​​with the placement cylinder.

[0011] In the above-mentioned dual-station rotary die-cutting structure, the drive structure further includes a snap-fit ​​rod slidably disposed on the rotating drum. The snap-fit ​​rod extends out of the rotating drum and is provided with a lifting spring between it and the rotating drum. The upper end of the inner groove is connected to a snap-fit ​​groove, and the snap-fit ​​rod can extend into the snap-fit ​​groove.

[0012] In the above-mentioned dual-station rotary die-cutting structure, the cutting structure includes a cutting support block, which is slidably connected to the die-cutting support rod and connected to the cutting lifting driver. The cutting support block is provided with a cutting blade connected to the cutting motor, and the cutting blade extends out of the cutting support block toward the placement cylinder.

[0013] In the above-mentioned dual-station rotary die-cutting structure, the cutting support block is provided with a displacement groove, a displacement block is slidably provided in the displacement groove, the cutting motor and the cutting blade are placed on the displacement block, and the displacement block is screwed to the screw shaft.

[0014] In the above-mentioned dual-station rotary die-cutting structure, the upper and lower ends of the placement cylinder are respectively recessed with cutting areas.

[0015] Compared with existing technologies, the advantages of this utility model are:

[0016] 1. The placement of toilet paper rolls can also be done by a robotic arm. Subsequent fixing and cutting steps are all completed by automated mechanical structures, eliminating the need for manual operation by workers and improving work efficiency.

[0017] 2. When placing the paper roll in place, the clamping rod extends out of the clamping groove and abuts against the paper roll through the driving structure to support and fix the paper roll. The outer surface of the clamping rod can be covered with a rubber ring, which can increase the friction between the clamping rod and the paper roll and prevent the clamping rod from damaging the paper roll.

[0018] 3. During the downward movement of the placement cylinder to the outer groove, the locking rod will extend into the locking groove. After the drive motor starts working, the locking rod will move to abut against the inner wall of the locking groove, thereby driving the placement cylinder to rotate. If the locking rod does not extend into the locking groove during the downward movement of the placement cylinder to the outer groove, the placement cylinder will cause the locking rod to move downward and compress the lifting spring. When the drive motor starts working and causes the locking rod to move, when the locking rod moves to the opening of the locking groove, the locking rod extends into the locking groove under the push of the lifting spring. As the drive motor continues to rotate, the locking rod will move to abut against the inner wall of the locking groove, thereby driving the placement cylinder to rotate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a structural diagram of the placement cylinder;

[0021] Figure 3 This is a schematic diagram of the cutting structure;

[0022] Figure 4 This is a structural diagram of the base.

[0023] In the diagram: 10. Base, 11. Die-cutting support rod, 12. Cutting structure, 13. Placement cylinder, 14. Lifting block, 15. Drive structure, 16. Clamping structure, 17. Clamping groove, 18. Clamping rod, 19. Push rod, 20. Cavity, 21. Slide rod, 22. Push block, 23. Drive block, 24. Clamping linear actuator, 25. Outer groove, 26. Inner groove, 27. Rotating cylinder, 28. Drive motor, 29. Snap-fit ​​rod, 30. Lifting spring, 31. Snap-fit ​​groove, 32. Cutting support block, 33. Cutting lifting actuator, 34. Cutting motor, 35. Cutting disc, 36. Displacement groove, 37. Displacement block, 38. Screw, 39. Cutting area. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0025] This embodiment provides a dual-station rotary die-cutting structure, combined with... Figure 1-4 As shown, the device includes a base 10, on which a die-cutting support rod 11 is provided. The die-cutting support rod 11 is provided with two cutting structures 12, which can move up and down along the die-cutting support rod 11. A placement cylinder 13 is provided above the base 10. A lifting block 14 is rotatably connected to the top of the placement cylinder 13. The lifting block 14 is connected to the output shaft of the lifting driver. A drive structure 15 is provided on the base 10. The bottom end of the placement cylinder 13 can be connected to the drive structure 15. A clamping structure 16 is also provided inside the placement cylinder 13.

[0026] In this embodiment, the paper roll is placed on the base 10. The placement cylinder 13, under the operation of its connected upgraded driver, moves downwards so that the paper roll is fitted onto the outside of the placement cylinder 13. The clamping structure 16 fixes the paper roll to the placement cylinder 13. When the placement cylinder 13 moves downwards onto the base 10, it connects with the drive structure 15. The drive structure 15 causes the placement cylinder 13 to rotate along with the paper roll. Then, the cutting structure 12 cuts the rotating paper roll after the die-cutting support rod 11 moves to the cutting position. The placement of the paper roll can also be done by a robotic arm. The subsequent fixing and cutting steps are all completed by automated mechanical structures, eliminating the need for manual operation and improving work efficiency.

[0027] The clamping structure 16 includes a plurality of clamping grooves 17 disposed on the placement cylinder 13. The openings of the clamping grooves 17 are open. The plurality of clamping grooves 17 are arranged in a circular array on the placement cylinder 13. A clamping rod 18 is slidably disposed in the clamping groove 17. The clamping rod 18 is connected to the driving structure. The clamping rod 18 can extend out of the clamping groove 17.

[0028] In this embodiment, when the paper roll is fixed by the placement tube 13, the clamping rod 18 extends out of the clamping groove 17 and abuts against the paper roll to support and fix the paper roll. The outer surface of the clamping rod 18 can be covered with a rubber ring, which can increase the friction between the clamping rod and the paper roll and prevent the clamping rod 18 from damaging the paper roll.

[0029] The driving structure includes a push rod 19 fixedly connected to the clamping rod 18 and slidably connected to the placement cylinder. The placement cylinder 13 has a cavity 20 inside, and a slide rod 21 is slidably arranged inside the cavity 20. The slide rod 21 is provided with a plurality of push blocks 22. The push blocks 22 are slidably connected to the inner wall of the cavity 20. The slide rod 21 extends into the cavity 20 and is slidably connected to the corresponding push block 22. The outer surface of the push block 22 connected to the push rod 19 is inclined.

[0030] In this embodiment, during the clamping of the paper roll, the slide bar 21 slides downward in the placement tube 13, causing the push block 22 to move downward. The outer surface of the push block 22 connected to the push rod 19 is inclined, causing the push rod 19 to move outward, thereby causing the clamping rod 18 to extend out of the clamping groove 17 and abut against the paper roll for fixation.

[0031] The slide rod 21 extends upward to the placement cylinder 13. The lifting block 14 is slidably provided with a drive block 23. The lifting block 14 is provided with a clamping linear actuator 24. The output shaft of the clamping linear actuator 24 is connected to the drive block 23. The slide rod 21 is rotatably connected to the drive block 23 through a rotating bearing.

[0032] In this embodiment, the sliding rod 21 is moved by the operation of the clamping linear actuator 24, and the sliding rod 21 is rotatably connected to the driving block 23 and the lifting block 14 is rotatably connected to the placement tube 13, so that the placement tube 13 can rotate with the paper roll.

[0033] The base 10 is provided with an outer groove 25, the placement cylinder 13 can extend into the outer groove 25, the bottom end of the placement cylinder 13 is provided with an inner groove 26, the drive structure 15 includes a rotating cylinder 27 that rotates in the outer groove 25, the rotating cylinder 27 is connected to the drive motor 28, and the rotating cylinder 27 can extend into the inner groove 26 to form a snap-fit ​​with the placement cylinder 13.

[0034] In this embodiment, the inner wall of the outer groove 25 can abut against the outer surface of the placement cylinder 13, and plays a supporting role during the rotation of the placement cylinder 13. During the downward movement of the placement cylinder 13, the rotating cylinder 27 can extend into the inner groove 26 and form a snap-fit ​​with the placement cylinder 13.

[0035] The drive structure 15 also includes a snap-fit ​​rod 29 slidably disposed on the rotating cylinder 27. The snap-fit ​​rod 29 extends out of the rotating cylinder 27 and is provided with a lifting spring 30 between it and the rotating cylinder 27. The upper end of the inner groove 26 is connected to a snap-fit ​​groove 31, and the snap-fit ​​rod 29 can extend into the snap-fit ​​groove 31.

[0036] In this embodiment, during the process of the placement cylinder 13 moving downward to the outer groove 15, the locking rod 29 extends into the locking groove 31. After the drive motor 28 is turned on, the locking rod 29 moves to abut against the inner wall of the locking groove 31, thereby driving the placement cylinder 13 to rotate. If the locking rod 29 does not extend into the locking groove 31 during the process of the placement cylinder 13 moving downward to the outer groove 15, the placement cylinder 13 will cause the locking rod 29 to move downward and squeeze the lifting spring 30. When the drive motor 28 is turned on and the locking rod 29 moves, when the locking rod 29 moves to the opening of the locking groove 31, the locking rod 29 extends into the locking groove 31 under the push of the lifting spring 30. As the drive motor 28 continues to rotate, the locking rod 29 moves to abut against the inner wall of the locking groove 31, thereby driving the placement cylinder 13 to rotate.

[0037] The cutting structure 12 includes a cutting support block 32, which is slidably connected to the die-cutting support rod 11 and connected to the cutting lifting driver 33. The cutting support block 32 is provided with a cutting blade 35 connected to the cutting motor 34. The cutting blade 35 extends out of the cutting support block 32 toward the placement cylinder 13.

[0038] The cutting support block 32 is provided with a displacement groove 36, and a displacement block 37 is slidably provided in the displacement groove 36. The cutting motor 34 and the cutting blade 35 are placed on the displacement block 37, and the displacement block 37 is screwed to the screw shaft 38.

[0039] In this embodiment, after the placement cylinder 13 rotates with the paper roll, the cutting support block 32 moves the cutting blade 35 to the corresponding position under the operation of the cutting lifting drive 33. Then, the screw shaft 38 rotates under the operation of the drive power supply connected to it. Through the screw connection, the displacement block 37 moves the cutting blade 35 towards the direction close to the paper roll. Under the operation of the cutting motor 34, the cutting blade 35 rotates to cut the paper roll.

[0040] The upper and lower ends of the placement cylinder 13 are respectively provided with cutting areas 39.

[0041] In this embodiment, collisions between the cutting blade 35 and the placement cylinder 13 can be prevented.

[0042] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0043] Although this article frequently uses terms such as base 10, die-cutting support rod 11, cutting structure 12, placement cylinder 13, lifting block 14, drive structure 15, clamping structure 16, clamping groove 17, clamping rod 18, pushing rod 19, cavity 20, slide rod 21, push block 22, drive block 23, clamping linear actuator 24, outer groove 25, inner groove 26, rotating cylinder 27, drive motor 28, snap-fit ​​rod 29, lifting spring 30, snap-fit ​​groove 31, cutting support block 32, cutting lifting actuator 33, cutting motor 34, cutting blade 35, displacement groove 36, displacement block 37, screw shaft 38, cutting area 39, etc., these terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any kind of additional limitation would contradict the spirit of this utility model.

Claims

1. A double station rotary die cutting structure comprising a base (10), characterised in that, The base (10) is provided with a die-cutting support rod (11), and the die-cutting support rod (11) is provided with two cutting structures (12). The cutting structures can move up and down along the die-cutting support rod (11). The base (10) is provided with a placement cylinder (13) above it. The top of the placement cylinder (13) is rotatably connected to a lifting block (14). The lifting block (14) is connected to the output shaft of the lifting driver. The base (10) is provided with a drive structure (15). The bottom of the placement cylinder (13) can be connected to the drive structure (15). The placement cylinder (13) is also provided with a clamping structure (16).

2. A double station rotary die cutting arrangement according to claim 1, wherein, The clamping structure (16) includes several clamping grooves (17) disposed on the placement cylinder (13). The openings of the clamping grooves (17) are open. The several clamping grooves (17) are arranged in a ring array on the placement cylinder (13). A clamping rod (18) is slidably disposed in the clamping groove (17). The clamping rod (18) is connected to the driving structure. The clamping rod (18) can extend out of the clamping groove (17).

3. A double station rotary die cutting arrangement according to claim 2, wherein, The driving structure includes a push rod (19) fixedly connected to the clamping rod (18) and slidably connected to the placement cylinder. The placement cylinder (13) is provided with a cavity (20). A slide rod (21) is slidably provided in the cavity (20). A plurality of push blocks (22) are provided on the slide rod (21). The push blocks (22) are slidably connected to the inner wall of the cavity (20). The slide rod (21) extends into the cavity (20) and is slidably connected to the corresponding push block (22). The outer surface of the push block (22) connected to the push rod (19) is inclined.

4. A double station rotary die cutting arrangement according to claim 3, wherein, The slide rod (21) extends upward to the placement cylinder (13), the lifting block (14) is slidably provided with a drive block (23), the lifting block (14) is provided with a clamping linear actuator (24), the output shaft of the clamping linear actuator (24) is connected to the drive block (23), and the slide rod (21) is rotatably connected to the drive block (23) through a rotating bearing.

5. A double station rotary die cutting structure according to claim 1, wherein, The base (10) is provided with an outer groove (25), the placement cylinder (13) can extend into the outer groove (25), the bottom end of the placement cylinder (13) is provided with an inner groove (26), the drive structure (15) includes a rotating cylinder (27) that rotates in the outer groove (25), the rotating cylinder (27) is connected to the drive motor (28), and the rotating cylinder (27) can extend into the inner groove (26) to form a snap-fit ​​with the placement cylinder (13).

6. A double station rotary die cutting arrangement according to claim 5, wherein, The drive structure (15) further includes a snap-fit ​​rod (29) slidably disposed on the rotating cylinder (27). The snap-fit ​​rod (29) extends out of the rotating cylinder (27) and is provided with a lifting spring (30) between it and the rotating cylinder (27). The upper end of the inner groove (26) is connected to a snap-fit ​​groove (31), and the snap-fit ​​rod (29) can extend into the snap-fit ​​groove (31).

7. A double station rotary die cutting structure according to claim 1 wherein, The cutting structure (12) includes a cutting support block (32), which is slidably connected to the die-cutting support rod (11) and connected to the cutting lifting drive (33). The cutting support block (32) is provided with a cutting blade (35) connected to the cutting motor (34), and the cutting blade (35) extends out of the cutting support block (32) toward the placement cylinder (13).

8. A double station rotary die cutting arrangement according to claim 7, wherein, The cutting support block (32) is provided with a displacement groove (36), and a displacement block (37) is slidably provided in the displacement groove (36). The cutting motor (34) and the cutting blade (35) are placed on the displacement block (37), and the displacement block (37) is screwed to the screw shaft (38).

9. A double station rotary die cutting arrangement according to claim 8, wherein, The upper and lower ends of the placement tube (13) are respectively provided with cutting areas (39).