A cutting machine

Abstract

A cutting machine includes: a cutting structure, a cutting machine housing roller, a cutting table, a cutting table support plate, a cutting machine housing, a base, a roller housing, a switch, a storage box, a telescopic rod, and a support rod. The cutting structure is fixedly connected to the inside of the cutting machine housing, the cutting machine housing roller is movably connected to the inside of the cutting machine housing, the cutting table is fixedly connected to the middle of the cutting machine housing via the cutting table support plate, the cutting table support plate is welded to the cutting machine housing, the cutting machine housing, the roller housing, and the storage box are welded to the base, the roller housing is equipped with a switch, and the support rod is movably connected to the storage box via the telescopic rod. The cutting table and the cutting table support plate are an integrated structure, and the cutting machine housing, the roller housing, and the storage box are on the same horizontal plane. Compared with traditional technology, this utility model ensures the stability of mattress cutting support by adding a matrix-type pneumatic lifting support column system, and the addition of a grouped adjustable conveyor roller structure adapts to conveying needs, reduces adjustment time, and greatly improves mattress cutting efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mattress cutting equipment technology, specifically to a cutting machine. Background Technology

[0002] As a crucial component of the home furnishing industry, the mattress manufacturing sector places specific technical demands on cutting equipment. Traditional cutting machines, primarily designed for thin sheet materials, face numerous challenges when processing mattress materials: First, mattress materials typically have large dimensions and thicknesses, making it difficult for ordinary flat cutting tables to provide sufficient support, leading to sagging and deformation during cutting and affecting cutting accuracy; second, mattress materials are diverse, including foam, springs, latex, and other materials with varying densities and firmness, and the fixed cutting force of existing cutting machines cannot adapt to this material diversity, easily causing uneven cutting or material damage; finally, mattress production requires handling materials of various specifications, and traditional conveyor systems lack flexibility, with frequent manual adjustments reducing production efficiency.

[0003] To address the aforementioned issues, we have made a series of improvements. Utility Model Content

[0004] The purpose of this invention is to provide a cutting machine to overcome the aforementioned shortcomings and deficiencies of the prior art.

[0005] A cutting machine includes: a cutting structure, a cutting machine housing roller, a cutting table, a cutting table support plate, a cutting machine housing, a base, a roller housing, a switch, a storage box, a telescopic rod, and a support rod. The cutting structure is fixedly connected to the inside of the cutting machine housing. The cutting machine housing roller is movably connected to the inside of the cutting machine housing. The cutting table is fixedly connected to the middle of the cutting machine housing via a cutting table support plate. The cutting table support plate is welded to the cutting machine housing. The cutting machine housing, roller housing, and storage box are welded to the base. A switch is installed on the roller housing. The support rod is movably connected to the storage box via a telescopic rod. The cutting table and the cutting table support plate are an integrated structure. The cutting machine housing, roller housing, and storage box are on the same horizontal plane.

[0006] The cutting table includes: a pneumatic lifting support column, a pneumatic telescopic rod, a control valve, a honeycomb anti-slip support surface, and a locking mechanism. The pneumatic lifting support column is connected to the cutting table, and the pneumatic telescopic rod is internally connected to the pneumatic lifting support column. The pneumatic telescopic rod is connected to an air source through the control valve. The honeycomb anti-slip support surface is located at the top of the pneumatic lifting support column. The locking mechanism is fixedly connected to the telescopic position of the pneumatic telescopic rod. The stroke of the pneumatic telescopic rod is 50-200mm. There are multiple pneumatic lifting support columns, and the pneumatic lifting support columns are distributed in a matrix structure.

[0007] Furthermore, the reel box is equipped with a conveyor reel, a reel sliding base, a quick-locking mechanism, and a tension compensation device. The conveyor reel is connected to the inside of the reel box, the reel sliding base is connected to the conveyor reel in the lateral sliding direction through the quick-locking mechanism, and the tension compensation device is connected to the conveyor reel.

[0008] Furthermore, the angle between the storage box and the support rod is 30 degrees to 90 degrees.

[0009] The beneficial effects of this utility model are:

[0010] Compared with traditional technologies, this invention adds a matrix-type pneumatic lifting support column system to ensure the stability of mattress cutting support, and adds a grouped adjustable conveyor roller structure to adapt to conveying needs, reduce adjustment time, and greatly improve mattress cutting efficiency. Attached image description:

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the cutting table of this utility model.

[0013] Figure 3 This is a schematic diagram of the pneumatic lifting support column of this utility model.

[0014] Figure label:

[0015] The components include a cutting structure 100, a cutting machine housing roller 200, a cutting table 300, a pneumatic lifting support column 310, a pneumatic telescopic rod 320, a control valve 330, a honeycomb anti-slip support surface 340, and a locking mechanism 350.

[0016] Cutting table support plate 400, cutting machine housing 500, and base 600.

[0017] The reel box 700, the conveyor reel 710, the reel sliding base 720, the quick locking mechanism 730, and the tension compensation device 740 are included.

[0018] Switch 800, storage box 900, telescopic rod 1000, and support rod 1100. Detailed Implementation

[0019] The present invention will be further described below with reference to specific embodiments. It should be understood that the following embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention.

[0020] Example 1

[0021] Figure 1 This is a schematic diagram of the structure of this utility model. Figure 2 This is a schematic diagram of the cutting table of this utility model. Figure 3 This is a schematic diagram of the pneumatic lifting support column of this utility model.

[0022] like Figure 1-3 As shown, a cutting machine includes: a cutting structure 100, a cutting machine housing roller 200, a cutting table 300, a cutting table support plate 400, a cutting machine housing 500, a base 600, a roller housing 700, a switch 800, a storage box 900, a telescopic rod 1000, and a support rod 1100. The cutting structure 100 is fixedly connected to the inside of the cutting machine housing 500, and the cutting machine housing roller 200 is movably connected to the inside of the cutting machine housing 500. The cutting table 300 is connected to the base 600 via the cutting table support plate 400. The cutting machine housing 500 is fixedly connected in the middle. The cutting table support plate 400 is welded to the cutting machine housing 500. The cutting machine housing 500, the roller box 700, and the storage box 900 are welded to the base 600. The roller box 700 is equipped with a switch 800. The support rod 1100 is movably connected to the storage box 900 through the telescopic rod 1000. The cutting table 300 and the cutting table support plate 400 are an integrated structure. The cutting machine housing 5500, the roller box 700, and the storage box 900 are on the same horizontal plane.

[0023] The cutting table 300 includes: a pneumatic lifting support column 310, a pneumatic telescopic rod 320, a control valve 330, a honeycomb anti-slip support surface 340, and a locking mechanism 350. The pneumatic lifting support column 310 is connected to the cutting table 300, the pneumatic telescopic rod 320 is internally connected to the pneumatic lifting support column 310, the pneumatic telescopic rod 320 is connected to the air source through the control valve 330, the honeycomb anti-slip support surface 340 is located on the top of the pneumatic lifting support column 310, the locking mechanism 350 is fixedly connected to the telescopic position of the pneumatic telescopic rod 320, the stroke of the pneumatic telescopic rod 320 is 50-200mm, there are 6 pneumatic lifting support columns 310, and the pneumatic lifting support columns 310 are distributed in a matrix structure.

[0024] The reel box 700 is equipped with a conveyor reel 710, a reel sliding base 720, a quick-locking mechanism 730, and a tension compensation device 740. The conveyor reel 710 is connected to the inside of the reel box 700. The reel sliding base 720 is connected to the conveyor reel 710 in the lateral sliding direction through the quick-locking mechanism 730. The tension compensation device 740 is connected to the conveyor reel 710.

[0025] The angle between the storage box 900 and the support rod 1100 is 30 to 90 degrees.

[0026] The principle of this invention is as follows: During operation, the pneumatic lifting support columns 310 are first activated by the control system. Multiple sets of pneumatic lifting support columns 310 rise synchronously to a preset height under air pressure. The honeycomb anti-slip support surface 340 makes full contact with the bottom surface of the mattress material, forming a stable multi-point support platform, effectively preventing deformation and sagging of large-sized mattresses during the cutting process. Simultaneously, the air pressure shock absorbers in the cutting structure automatically adjust the working pressure according to the material thickness and hardness, ensuring that the cutting force matches the material characteristics. The cutting structure 100 completes the cutting action under precise control. In the material conveying stage, the adjustable conveyor rollers 710 automatically adjust the spacing and tension according to the mattress specifications, ensuring smooth material conveying to the cutting position. Throughout the process, the control system dynamically adjusts the work of each actuator according to the employee's command signals, realizing fully automated and coordinated operation from material support and precise cutting to finished product conveying, significantly improving the accuracy, efficiency, and material adaptability of mattress processing. This invention ensures stable support during mattress cutting by adding a matrix-type pneumatic lifting support column system and a grouped adjustable conveyor roller structure to meet conveying needs, reduce adjustment time, and greatly improve mattress cutting efficiency.

[0027] The specific embodiments of this utility model have been described above, but this utility model is not limited thereto. Various changes can be made to this utility model as long as they do not depart from its spirit.

Claims

1. A cutting machine, characterized in that, include: The cutting structure (100), the cutting machine housing roller (200), the cutting table (300), the cutting table support plate (400), the cutting machine housing (500), the base (600), the roller box (700), the switch (800), the storage box (900), the telescopic rod (1000), and the support rod (1100) are provided. The cutting structure (100) is fixedly connected to the inside of the cutting machine housing (500), the cutting machine housing roller (200) is movably connected to the inside of the cutting machine housing (500), and the cutting table (300) is connected to the cutting machine housing (500) through the cutting table support plate (400). The middle part is fixedly connected. The cutting table support plate (400) is welded to the cutting machine box (500). The cutting machine box (500), the roller box (700) and the storage box (900) are welded to the base (600). The roller box (700) is equipped with a switch (800). The support rod (1100) is movably connected to the storage box (900) through the telescopic rod (1000). The cutting table (300) and the cutting table support plate (400) are an integrated structure. The cutting machine box (500), the roller box (700) and the storage box (900) are on the same horizontal plane. The cutting table (300) includes: a pneumatic lifting support column (310), a pneumatic telescopic rod (320), a control valve (330), a honeycomb anti-slip support surface (340), and a locking mechanism (350). The pneumatic lifting support column (310) is connected to the cutting table (300), the pneumatic telescopic rod (320) is internally connected to the pneumatic lifting support column (310), the pneumatic telescopic rod (320) is connected to an air source through the control valve (330), the honeycomb anti-slip support surface (340) is located on the top of the pneumatic lifting support column (310), the locking mechanism (350) is fixedly connected to the telescopic position of the pneumatic telescopic rod (320), the stroke of the pneumatic telescopic rod (320) is 50-200mm, there are multiple pneumatic lifting support columns (310), and the pneumatic lifting support columns (310) are in a matrix distribution structure.

2. A cutting machine according to claim 1, characterized in that: The reel box (700) is provided with a conveyor reel (710), a reel sliding base (720), a quick-locking mechanism (730), and a tension compensation device (740). The conveyor reel (710) is connected to the inside of the reel box (700). The reel sliding base (720) is connected to the conveyor reel (710) in the lateral sliding direction through the quick-locking mechanism (730). The tension compensation device (740) is connected to the conveyor reel (710).

3. A cutting machine according to claim 1, characterized in that: The angle between the storage box (900) and the support rod (1100) is 30 to 90 degrees.

Images