An electrical fusing bonding machine for yoga mats
By using positioning components, including a bidirectional drive motor and a bevel gear system, in the production of yoga mats, precise positioning of double-layer yoga mats is achieved, solving the misalignment problem during the bonding process and improving the bonding effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN CHENGGUAN SPORT PROD TECH CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-08-04
AI Technical Summary
In the current yoga mat production process, double-layer yoga mats are prone to misalignment during bonding, resulting in an unsatisfactory bonding effect.
The positioning components include a bidirectional drive motor, a linkage rod, an active bevel gear, and a driven bevel gear. By rotating the slider and the triangular limit frame, the double-layer yoga mat is precisely positioned to prevent displacement.
It effectively prevents the double-layer yoga mat from shifting during the bonding process, thus improving the bonding effect.
Smart Images
Figure CN224588668U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yoga mat production technology, and in particular to an electrofusion bonding machine for yoga mats. Background Technology
[0002] A yoga mat is the mat you lay on when practicing yoga. Yoga mats have uniform granules and full air bubbles on their surface, are soft to the touch, and are non-toxic, odorless, non-slip, and highly resilient. They also have strong tear resistance. Yoga mats come in single-layer or double-layer structures. When manufacturing double-layer yoga mats, adhesive is applied to the bonding surfaces of the different materials before they are pressed together.
[0003] Existing double-layer yoga mats require bonding during the production process. However, existing bonding devices do not provide ideal positioning for the yoga mats, causing them to shift during bonding and affecting the bonding effect. Therefore, there is a need to provide an electrofusion bonding machine for yoga mats to solve the above problems. Utility Model Content
[0004] The main purpose of this invention is to provide an electrofusion bonding machine for yoga mats, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] An electrofusion bonding machine for yoga mats includes a worktable, a support frame disposed at the top center of the worktable, a bonding component disposed at the center of the support frame, a pressing roller and a transfer roller disposed on one side of the support frame, and a positioning component disposed at the top of the worktable.
[0007] The positioning component includes a mounting frame, in the middle of which a bidirectional drive motor is provided, and on one side of the bidirectional drive motor a linkage rod is provided. One end of the linkage rod is provided with a support side plate, a driving bevel gear and a driven bevel gear, and in the middle of the driven bevel gear is a bidirectional lead screw. Outside the bidirectional lead screw are a slider and an L-shaped mounting bracket, and at the top of the L-shaped mounting bracket are a mounting slide rail, a triangular limit bracket and a limit top plate.
[0008] Preferably, the side of the mounting frame is bolted to the side of the worktable. There are three worktables, which are evenly installed by brackets and are spaced a certain distance apart. The mounting frame is located on the side of the middle worktable. A bidirectional drive motor is bolted to the middle of the mounting frame, and the output end of the bidirectional drive motor is connected to a linkage rod. There are two linkage rods, which are symmetrically distributed on both sides of the bidirectional drive motor.
[0009] Preferably, a support side plate is bolted to the inside of the mounting frame, and the support side plate is sleeved on the outside of the linkage rod through a bearing. There are two support side plates, which are symmetrically distributed on both sides of the mounting frame. The end of the linkage rod away from the bidirectional drive motor is engaged with a drive bevel gear, and a driven bevel gear is provided on one side of the drive bevel gear. The driven bevel gear and the drive bevel gear mesh with each other.
[0010] Preferably, a bidirectional lead screw is engaged in the middle of the driven bevel gear, and the end of the bidirectional lead screw near the driven bevel gear is mounted on the side of the worktable via a bearing. The bottom of the worktable is provided with a mounting groove, and both ends of the bidirectional lead screw are mounted in the middle of the mounting groove at the bottom of the worktable via bearings. There are two bidirectional lead screws, which are horizontally arranged on both sides of the bottom of the worktable, and a slider is sleeved on the outer wall of the bidirectional lead screw.
[0011] Preferably, the slider is slidably connected to the mounting groove at the bottom of the workbench, and an L-shaped mounting bracket is fixedly connected to the bottom of the slider. The side wall of the L-shaped mounting bracket is slidably connected between the two workbenches. A T-shaped limiting slide rail is fixedly connected to the side of the L-shaped mounting bracket near the slider. There are two T-shaped limiting slide rails, which are symmetrically distributed on the side of the L-shaped mounting bracket. The T-shaped limiting slide rail is slidably connected to the workbench, and a limiting groove is provided on the side of the workbench near the L-shaped mounting bracket. The T-shaped limiting slide rail is slidably connected inside the limiting groove.
[0012] Preferably, the L-shaped mounting bracket has a connecting groove on the top of the side near the slider, and a mounting rail is slidably connected inside the connecting groove. A triangular limiting bracket is fixedly connected to the side of the mounting rail, and the end of the triangular limiting bracket away from the L-shaped mounting bracket is connected to the top of the workbench. A limiting top plate is fixedly connected to the top of the end of the triangular limiting bracket near the L-shaped mounting bracket, and the bottom of the limiting top plate contacts the top of the L-shaped mounting bracket. A positioning bolt is threadedly connected to the middle of the limiting top plate, and the positioning bolt passes through the limiting top plate and connects to the top of the L-shaped mounting bracket.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] In this invention, a positioning component is used to position the double-layer yoga mat to be bonded. A bidirectional drive motor rotates the linkage rod, the active bevel gear, and the driven bevel gear, causing the slider to move the L-shaped mounting bracket and the triangular limit bracket along the outer wall of the bidirectional lead screw. The two triangular limit brackets move in opposite directions, thereby adjusting the position of the yoga mat and aligning the double-layer yoga mat to prevent misalignment during bonding and ensure a good bonding effect. Attached Figure Description
[0015] Figure 1This is a first-view structural schematic diagram of the entire device of this utility model;
[0016] Figure 2 This is a second-view structural schematic diagram of the overall device of this utility model;
[0017] Figure 3 This is a schematic diagram of the positioning component of this utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the mounting frame of this utility model.
[0019] In the diagram: 1. Workbench; 2. Support frame; 3. Bonding assembly; 4. Pressing roller; 5. Transfer roller; 6. Positioning assembly; 7. Mounting frame; 8. Bidirectional drive motor; 9. Linkage rod; 10. Support side plate; 11. Driving bevel gear; 12. Driven bevel gear; 13. Bidirectional lead screw; 14. Slider; 15. L-shaped mounting bracket; 16. T-shaped limit slide rail; 17. Limit slide groove; 18. Connecting groove; 19. Mounting slide rail; 20. Triangular limit bracket; 21. Limiting top plate; 22. Positioning bolt. Detailed Implementation
[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, an electrofusion bonding machine for yoga mats includes a worktable 1, a support frame 2 is provided at the top center of the worktable 1, and a bonding component 3 is provided at the center of the support frame 2. A pressing roller 4 and a transmission roller 5 are provided on one side of the support frame 2, and a positioning component 6 is provided at the top of the worktable 1.
[0022] The positioning component 6 includes a mounting frame 7. A bidirectional drive motor 8 is located in the middle of the mounting frame 7, and a linkage rod 9 is located on one side of the bidirectional drive motor 8. A support side plate 10, a driving bevel gear 11, and a driven bevel gear 12 are located at one end of the linkage rod 9. A bidirectional lead screw 13 is located in the middle of the driven bevel gear 12. A slider 14 and an L-shaped mounting bracket 15 are located outside the bidirectional lead screw 13. A mounting slide rail 19, a triangular limit bracket 20, and a limit top plate 21 are located at the top of the L-shaped mounting bracket 15. The side of the worktable 1 is bolted to the side of the mounting frame 7. There are three worktables 1, which are evenly installed by brackets, and there is a certain distance between each worktable 1. The mounting frame 7 is located on the side of the middle worktable 1. A bidirectional drive motor 8 is bolted to the middle of the mounting frame 7, and the output end of the bidirectional drive motor 8 is connected to the linkage rod 9. There are two linkage rods 9, which are symmetrically distributed on both sides of the bidirectional drive motor 8.
[0023] Inside the mounting frame 7, a support side plate 10 is bolted on, and the support side plate 10 is sleeved on the outside of the linkage rod 9 via bearings. There are two support side plates 10, symmetrically distributed on both sides of the mounting frame 7. A drive bevel gear 11 is engaged at the end of the linkage rod 9 furthest from the bidirectional drive motor 8, and a driven bevel gear 12 is provided on one side of the drive bevel gear 11. The driven bevel gear 12 meshes with the drive bevel gear 11. A bidirectional lead screw 13 is engaged in the middle of the driven bevel gear 12, and the end of the bidirectional lead screw 13 closest to the driven bevel gear 12 is mounted on the side of the worktable 1 via bearings. A mounting groove is provided at the bottom of the worktable 1, and both ends of the bidirectional lead screw 13 are mounted in the middle of the mounting groove at the bottom of the worktable 1 via bearings. There are two rods 13, which are horizontally arranged on both sides of the bottom of the worktable 1. A slider 14 is sleeved on the outer wall of the double-acting screw 13. The slider 14 is slidably connected to the mounting groove at the bottom of the worktable 1. An L-shaped mounting bracket 15 is fixedly connected to the bottom of the slider 14. The side wall of the L-shaped mounting bracket 15 is slidably connected between the two worktables 1. A T-shaped limiting slide rail 16 is fixedly connected to the side of the L-shaped mounting bracket 15 near the slider 14. There are two T-shaped limiting slide rails 16, which are symmetrically distributed on the side of the L-shaped mounting bracket 15. The T-shaped limiting slide rail 16 is slidably connected to the worktable 1. A limiting groove 17 is opened on the side of the worktable 1 near the L-shaped mounting bracket 15. The T-shaped limiting slide rail 16 is slidably connected to the inside of the limiting groove 17.
[0024] The L-shaped mounting bracket 15 has a connecting groove 18 on its top side near the slider 14, and a mounting slide rail 19 is slidably connected inside the connecting groove 18. A triangular limit bracket 20 is fixedly connected to the side of the mounting slide rail 19, and the end of the triangular limit bracket 20 away from the L-shaped mounting bracket 15 is connected to the top of the worktable 1. A limit plate 21 is fixedly connected to the top of the end of the triangular limit bracket 20 near the L-shaped mounting bracket 15, and the bottom of the limit plate 21 contacts the top of the L-shaped mounting bracket 15. A positioning bolt 22 is threadedly connected to the middle of the limit plate 21, and the positioning bolt 22 passes through... The top plate 21 is connected to the top of the L-shaped mounting bracket 15. The positioning component 6 is used to position the double-layer yoga mat that needs to be bonded. The bidirectional drive motor 8 drives the linkage rod 9, the active bevel gear 11 and the driven bevel gear 12 to rotate, so that the slider 14 drives the L-shaped mounting bracket 15 and the triangular limit bracket 20 to move along the outer wall of the bidirectional lead screw 13. The two triangular limit brackets 20 move in opposite directions, thereby adjusting the position of the yoga mat and positioning the double-layer yoga mat to prevent misalignment during bonding and affecting the bonding effect.
[0025] It should be noted that this utility model is an electrofusion bonding machine for yoga mats. In use, the double-layer yoga mat to be bonded is placed on top of the workbench 1. The bidirectional drive motor 8 drives the linkage rod 9 and the driving bevel gear 11 to rotate. The driving bevel gear 11 meshes with the driven bevel gear 12, causing the driven bevel gear 12 to drive the bidirectional lead screw 13 to rotate. This causes the two sliders 14 to move the L-shaped mounting bracket 15 and the triangular limiting bracket 20 in opposite directions, thereby positioning the double-layer yoga mat using the two triangular limiting brackets 20. Meanwhile, the side of the L-shaped mounting bracket 15 is slidably connected to the inside of the limiting groove 17 on one side of the workbench 1 via the T-shaped limiting slide rail 16, thereby achieving a limiting connection between the L-shaped mounting bracket 15 and the workbench 1, improving the stability of the L-shaped mounting bracket 15. The limiting top plate 21 at the top of the triangular limiting bracket 20 contacts the top of the L-shaped mounting bracket 15. The limiting top plate 21 is connected to the L-shaped mounting bracket 15 via the positioning bolt 22, thereby achieving a positioning connection of the triangular limiting bracket 20, facilitating the disassembly and replacement of the triangular limiting bracket 20, and improving the ease of use of the device.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An electrofusion splicing machine for yoga mats comprising a worktable (1), characterized in that: The top center of the workbench (1) is provided with a support frame (2), and the middle of the support frame (2) is provided with a bonding component (3). A pressing roller (4) and a transmission roller (5) are provided on one side of the support frame (2). A positioning component (6) is provided on the top of the workbench (1). The positioning component (6) includes a mounting frame (7), in which a bidirectional drive motor (8) is provided in the middle, and a linkage rod (9) is provided on one side of the bidirectional drive motor (8). One end of the linkage rod (9) is provided with a support side plate (10), a driving bevel gear (11) and a driven bevel gear (12), and a bidirectional lead screw (13) is provided in the middle of the driven bevel gear (12). A slider (14) and an L-shaped mounting bracket (15) are provided on the outside of the bidirectional lead screw (13), and an mounting slide rail (19), a triangular limit bracket (20) and a limit top plate (21) are provided at the top of the L-shaped mounting bracket (15).
2. An electrical fusing tacking machine for yoga mats as claimed in claim 1 wherein: The side of the mounting frame (7) is bolted to the side of the workbench (1). There are three workbench (1), which are evenly installed by brackets and are spaced a certain distance apart. The mounting frame (7) is located on the side of the middle workbench (1). A bidirectional drive motor (8) is bolted to the middle of the mounting frame (7), and the output end of the bidirectional drive motor (8) is connected to a linkage rod (9). There are two linkage rods (9), which are symmetrically distributed on both sides of the bidirectional drive motor (8).
3. An electrofusion splicing machine for yoga mats as claimed in claim 2, wherein: The mounting frame (7) is fitted with a support side plate (10) by bolts, and the support side plate (10) is sleeved on the outside of the linkage rod (9) by bearings. There are two support side plates (10), which are symmetrically distributed on both sides of the mounting frame (7). The end of the linkage rod (9) away from the bidirectional drive motor (8) is engaged with a drive bevel gear (11), and a driven bevel gear (12) is provided on one side of the drive bevel gear (11). The driven bevel gear (12) meshes with the drive bevel gear (11).
4. An electrofusion splicing machine for yoga mats as claimed in claim 3, wherein: A double-acting screw (13) is engaged in the middle of the driven bevel gear (12), and the end of the double-acting screw (13) near the driven bevel gear (12) is mounted on the side of the worktable (1) through a bearing. The bottom of the worktable (1) is provided with a mounting groove, and both ends of the double-acting screw (13) are mounted in the middle of the mounting groove at the bottom of the worktable (1) through bearings. There are two double-acting screws (13), which are horizontally arranged on both sides of the bottom of the worktable (1), and a slider (14) is sleeved on the outer wall of the double-acting screw (13).
5. An electrical fusing tacking machine for yoga mats as claimed in claim 1, wherein: The slider (14) is slidably connected to the mounting groove at the bottom of the workbench (1), and an L-shaped mounting bracket (15) is fixedly connected to the bottom of the slider (14). The side wall of the L-shaped mounting bracket (15) is slidably connected between the two workbenches (1). A T-shaped limiting slide rail (16) is fixedly connected to the side of the L-shaped mounting bracket (15) near the slider (14). There are two T-shaped limiting slide rails (16), which are symmetrically distributed on the side of the L-shaped mounting bracket (15). The T-shaped limiting slide rail (16) is slidably connected to the workbench (1), and a limiting slide groove (17) is opened on the side of the workbench (1) near the L-shaped mounting bracket (15). The T-shaped limiting slide rail (16) is slidably connected inside the limiting slide groove (17).
6. An electrofusion splicing machine for yoga mats as claimed in claim 5, wherein: The L-shaped mounting bracket (15) has a connecting groove (18) on the top of the side near the slider (14), and a mounting slide rail (19) is slidably connected inside the connecting groove (18). A triangular limiting bracket (20) is fixedly connected to the side of the mounting slide rail (19), and the end of the triangular limiting bracket (20) away from the L-shaped mounting bracket (15) is connected to the top of the workbench (1). A limiting top plate (21) is fixedly connected to the top of the end of the triangular limiting bracket (20) near the L-shaped mounting bracket (15), and the bottom of the limiting top plate (21) is in contact with the top of the L-shaped mounting bracket (15). A positioning bolt (22) is threadedly connected to the middle of the limiting top plate (21), and the positioning bolt (22) passes through the limiting top plate (21) and connects to the top of the L-shaped mounting bracket (15).