Heat exchange assembly of energy-saving flash drying machine

By designing heat exchange components in the flash dryer to deliver hot water to the heating tank to preheat fresh air, the problem of hot water waste after steam heat exchange is solved, thus achieving the goal of energy saving.

CN224593654UActive Publication Date: 2026-08-04JIANGSU NUOYUE DRYING ENGINEERING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU NUOYUE DRYING ENGINEERING CO LTD
Filing Date
2025-09-10
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

In existing steam-heated flash dryers, the hot water is directly discharged or transported to other processes after steam heat exchange, resulting in energy waste.

Method used

Design a heat exchange component for an energy-saving flash dryer. The hot water in the storage tank is transported to the heating tank through a conveying device, and the fresh air is preheated by the heating tube and the output tube, thereby reducing heating energy consumption.

Benefits of technology

By preheating fresh air, the heat source consumption of the flash dryer is reduced, thus achieving energy-saving effects.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an energy -conserving flash drying machine's heat exchange subassembly, include: base, storage box, conveying device and exchange device, one end fixed mounting of storage box is in the top of base, exchange device includes heating jar, input pipe, heating tube and output pipe, one end fixed mounting of heating jar is in the top of base, input pipe fixed mounting is in the inside of heating jar, one end fixed mounting of heating tube is in one end of input pipe. The utility model provides an energy -conserving flash drying machine's heat exchange subassembly, through conveying device with the hot water inside storage box is sent to enter to the inside of heating jar, through input pipe cooperation heating tube and output pipe, make fresh air enter to the inside of heating jar, through the hot water in heating jar inside fresh air in heating tube inside heating, to preheat the fresh air of entering flash drying machine, reduce heating energy consumption, reduce the heat source consumption of flash drying machine, reach the purpose that saves energy.
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Description

Technical Field

[0001] This utility model relates to the field of flash dryers, and more particularly to a heat exchange component for an energy-saving flash dryer. Background Technology

[0002] A flash dryer is a high-efficiency drying device used to process wet materials such as powders, granules, and pastes. Its working principle is to rapidly evaporate the moisture in the material by rapidly contacting hot air with the wet material, thereby achieving drying.

[0003] In current steam-heated flash dryers, steam is heated to about 90°C by passing through a steam heat exchanger. In the past, the hot water was directly discharged through a hot water tank or transported to other sections for storage and later use, resulting in energy waste.

[0004] Therefore, it is necessary to provide a heat exchange component for an energy-saving flash dryer to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides a heat exchange component for an energy-saving flash dryer, which solves the problem of energy waste caused by the direct discharge or transportation of hot water to other sections for storage and later use after the steam in current steam-heated flash dryers has undergone heat exchange through a steam heat exchanger.

[0006] To solve the above-mentioned technical problems, this utility model provides a heat exchange component for an energy-saving flash dryer, comprising: a base, a storage box, a conveying device, and an exchange device; One end of the storage box is fixedly installed on the top of the base; The exchange device includes a heating tank, an input pipe, a heating tube, and an output pipe. One end of the heating tank is fixedly installed on the top of the base. The input pipe is fixedly installed inside the heating tank. One end of the heating tube is fixedly installed at one end of the input pipe. One end of the output pipe is fixedly installed at one end of the heating tube. The conveying device is located on one side of the storage tank, and the conveying device is used to convey the hot water inside the storage tank into the interior of the heating tank.

[0007] Preferably, the conveying device includes a water pump, two conveying pipes, and a drain pipe. The water pump is fixedly installed on the top of the base, one end of each of the two conveying pipes is fixedly installed at the input and output ends of the water pump, and one end of the drain pipe is fixedly installed inside the heating tank.

[0008] Preferably, one end of each of the two conveying pipes is fixedly installed inside the storage box and the heating tank, respectively.

[0009] Preferably, the heating tank has a cleaning port inside, and a sealing plate is provided on one side of the heating tank.

[0010] Preferably, the sealing plate has a fixing member inside, which is used to limit the distance between the sealing plate and the heating tank.

[0011] Preferably, the sealing plate is provided with a limiting device inside. The limiting device includes two limiting grooves, two limiting rods and a connecting plate. The two limiting grooves are opened inside the sealing plate, and the two limiting rods are slidably connected inside the two limiting grooves respectively. The bottom of the connecting plate is fixedly connected to one end of the limiting rod.

[0012] Preferably, one end of each of the two limiting rods is fixedly connected to the bottom of the connecting plate, and they are located at both ends of the connecting plate respectively.

[0013] Compared with related technologies, the heat exchange component of the energy-saving flash dryer provided by this utility model has the following beneficial effects: This utility model provides a heat exchange component for an energy-saving flash dryer. Hot water from the storage tank is transported into the heating tank via a conveying device. Fresh air enters the heating tank through an input pipe, a heating pipe, and an output pipe. The hot water inside the heating tank heats the fresh air inside the heating pipe, thereby preheating the fresh air entering the flash dryer, reducing heating energy consumption, reducing the heat source consumption of the flash dryer, and achieving the purpose of energy saving. Attached Figure Description

[0014] Figure 1 A schematic diagram of the structure of the heat exchange component of an energy-saving flash dryer provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the switching device. Figure 3 A schematic diagram of the structure of a second embodiment of the heat exchange component of an energy-saving flash dryer provided by this utility model; Figure 4 for Figure 3 The diagram shows the structure of the sealing plate. Figure 5 for Figure 4 The enlarged schematic diagram of part A is shown.

[0015] The following are the labels in the diagram: 1. Base, 2. Storage box, 3. Conveying device, 31. Water pump, 32. Conveying pipe, 33. Drain pipe, 4. Exchange device, 41. Heating tank, 42. Input pipe, 43. Heating pipe, 44. Output pipe, 5. Cleaning port, 6. Sealing plate, 7. Limiting device, 71. Limiting groove, 72. Limiting rod, 73. Connecting plate, 8. Fixing component. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] First Embodiment

[0018] Please refer to the following: Figure 1 and Figure 2 ,in, Figure 1 A schematic diagram of the structure of the heat exchange component of an energy-saving flash dryer provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the heat exchange device. A heat exchange assembly for an energy-saving flash dryer includes: a base 1, a storage box 2, a conveying device 3, and a heat exchange device 4. One end of the storage box 2 is fixedly installed on the top of the base 1; The exchange device 4 includes a heating tank 41, an input pipe 42, a heating pipe 43, and an output pipe 44. One end of the heating tank 41 is fixedly installed on the top of the base 1. The input pipe 42 is fixedly installed inside the heating tank 41. One end of the heating pipe 43 is fixedly installed at one end of the input pipe 42. One end of the output pipe 44 is fixedly installed at one end of the heating pipe 43. The conveying device 3 is located on one side of the storage box 2, and the conveying device 3 is used to convey the hot water inside the storage box 2 into the interior of the heating tank 41.

[0019] One end of the input pipe 42 is fixedly installed at the output end of the air filter, and is used to deliver fresh air after passing through the air filter into the interior of the heating pipe 43. The heating pipe 43 is coiled inside the heating tank 41. The heating pipe 43 absorbs heat from the hot water to heat the air, and can increase the heating time of the air, thereby increasing the residual heat effect.

[0020] Please refer to the following: Figure 1 and Figure 2 The conveying device 3 includes a water pump 31, two conveying pipes 32 and a drain pipe 33. The water pump 31 is fixedly installed on the top of the base 1. One end of each of the two conveying pipes 32 is fixedly installed at the input end and the output end of the water pump 31, respectively. One end of the drain pipe 33 is fixedly installed inside the heating tank 41.

[0021] One end of each of the two conveying pipes 32 is fixedly installed inside the storage box 2 and the heating tank 41, respectively.

[0022] The delivery pipe 32 is used in conjunction with the water pump 31 to deliver the hot water inside the storage tank 2 into the heating tank 41.

[0023] The working principle of the heat exchange component of the energy-saving flash dryer provided by this utility model is as follows: In use, the flash dryer heated by steam is connected to storage box 2. After the steam passes through the steam heat exchanger, it is heated to obtain high-temperature hot water at about 90°C for storage.

[0024] After the water pump 31 is started, the hot water inside the storage tank 2 is transported into the heating tank 41 through the delivery pipe 32, and then discharged through the drain pipe 33.

[0025] Meanwhile, fresh air enters the interior of the heating tube 43 through the input pipe 42 and is then discharged into the flash dryer through the output pipe 44.

[0026] When fresh air enters the heating tube 43, the hot water inside the heating tank 41 heats the fresh air inside the heating tube 43.

[0027] Compared with related technologies, the heat exchange component of the energy-saving flash dryer provided by this utility model has the following beneficial effects: This utility model provides a heat exchange component for an energy-saving flash dryer. Hot water from the storage tank 2 is transported into the heating tank 41 via a conveying device 3. Fresh air enters the heating tank 41 through an input pipe 42 in conjunction with a heating pipe 43 and an output pipe 44. The hot water inside the heating tank 41 heats the fresh air inside the heating pipe 43, thereby preheating the fresh air entering the flash dryer, reducing heating energy consumption, reducing the heat source consumption of the flash dryer, and achieving the purpose of energy saving.

[0028] Second Embodiment

[0029] Please refer to the following: Figure 3 , Figure 4 and Figure 5 Based on the heat exchange component of an energy-saving flash dryer provided in the first embodiment of this application, the second embodiment of this application proposes another heat exchange component for an energy-saving flash dryer. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.

[0030] Specifically, the heat exchange component of the energy-saving flash dryer provided in the second embodiment of this application is different in that the heat exchange component of the energy-saving flash dryer has a cleaning port 5 inside the heating tank 41 and a sealing plate 6 on one side of the heating tank 41.

[0031] A sealing gasket is fixedly connected to one side of the sealing plate 6 to enhance the sealing effect of the sealing plate 6.

[0032] The sealing plate 6 is provided with a fixing member 8 inside, which is used to limit the distance between the sealing plate 6 and the heating tank 41.

[0033] The fastener 8 is a bolt. Both the sealing plate 6 and the heating tank 41 have threaded holes that are compatible with the bolt. These holes are used to limit the movement between the sealing plate 6 and the heating tank 41 after the bolt is installed into the threaded hole.

[0034] Please refer to the following: Figure 4 and Figure 5 The sealing plate 6 is provided with a limiting device 7 inside. The limiting device 7 includes two limiting grooves 71, two limiting rods 72 and a connecting plate 73. The two limiting grooves 71 are opened inside the sealing plate 6. The two limiting rods 72 are slidably connected to the inside of the two limiting grooves 71 respectively. The bottom of the connecting plate 73 is fixedly connected to one end of the limiting rods 72.

[0035] One end of each of the two limiting rods 72 is fixedly connected to the bottom of the connecting plate 73, and is located at both ends of the connecting plate 73 respectively.

[0036] Both the heating tank 41 and the base 1 have two limiting grooves 71 that are adapted to the limiting rods 72. After the two limiting rods 72 are inserted into the two limiting grooves 71 respectively, the sealing plate 6 is limited. The connecting plate 73 and the heating tank 41 are limited by the fixing member 8.

[0037] The connecting plate 73 is used to simultaneously move the two limit rods 72 during movement.

[0038] The working principle of the heat exchange component of the energy-saving flash dryer provided by this utility model is as follows: In use, the interior of the heating tank 41 can be cleaned through the cleaning port 5 by removing the fastener 8 and then removing the sealing plate 6.

[0039] After the heating tank 41 is cleaned, the sealing plate 6 is installed in the appropriate position and then fixed by the fastener 8.

[0040] Compared with related technologies, the heat exchange component of the energy-saving flash dryer provided by this utility model has the following beneficial effects: This utility model provides a heat exchange component for an energy-saving flash dryer, which allows for convenient cleaning of the interior of the heating tank 41 through the cleaning port 5, while the cleaning port 5 is sealed by the sealing plate 6.

[0041] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A heat exchange assembly of an energy-saving flash dryer, characterized in that, include: Base, storage box, conveying device and exchange device; One end of the storage box is fixedly installed on the top of the base; The exchange device includes a heating tank, an input pipe, a heating tube, and an output pipe. One end of the heating tank is fixedly installed on the top of the base. The input pipe is fixedly installed inside the heating tank. One end of the heating tube is fixedly installed at one end of the input pipe. One end of the output pipe is fixedly installed at one end of the heating tube. The conveying device is located on one side of the storage tank, and the conveying device is used to convey the hot water inside the storage tank into the interior of the heating tank.

2. The heat exchange assembly of the energy-saving flash drying machine according to claim 1, characterized in that, The conveying device includes a water pump, two conveying pipes, and a drain pipe. The water pump is fixedly installed on the top of the base. One end of each of the two conveying pipes is fixedly installed at the input and output ends of the water pump, respectively. One end of the drain pipe is fixedly installed inside the heating tank.

3. The heat exchange assembly of the energy-saving flash drying machine according to claim 2, characterized in that, One end of each of the two conveying pipes is fixedly installed inside the storage box and the heating tank, respectively.

4. The heat exchange assembly of the energy-saving flash drying machine according to claim 1, characterized in that, The heating tank has a cleaning port inside, and a sealing plate is provided on one side of the heating tank.

5. The heat exchange assembly of the energy-saving flash drying machine according to claim 4, characterized in that, The sealing plate has a fixing member inside, which is used to limit the distance between the sealing plate and the heating tank.

6. The heat exchange assembly of the energy-saving flash drying machine according to claim 5, characterized in that, The sealing plate is provided with a limiting device inside. The limiting device includes two limiting grooves, two limiting rods and a connecting plate. The two limiting grooves are opened inside the sealing plate. The two limiting rods are slidably connected to the inside of the two limiting grooves respectively. The bottom of the connecting plate is fixedly connected to one end of the limiting rod.

7. The heat exchange assembly of the energy-saving flash drying machine according to claim 6, characterized in that, One end of each of the two limiting rods is fixedly connected to the bottom of the connecting plate, and they are located at both ends of the connecting plate respectively.