A roadway surrounding rock deformation monitoring device

By designing a monitoring device that includes a base, support column, electric push rod, laser rangefinder and panoramic camera, the problem of comprehensive, dynamic and accurate monitoring of deformation of surrounding rock in coal mine roadways has been solved. This enables flexible monitoring and safety early warning of roadway surrounding rock deformation, ensuring safe production in coal mines.

CN224593923UActive Publication Date: 2026-08-04SHAANXI BINCHANG XIAOZHUANG MINING CO LTD +1
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Patent Information

Application Number
CN202522223371.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-08-04
Estimated Expiration
2035-10-21

AI Technical Summary

Technical Problem

Coal mine roadways are easily affected by geological structures and rock strata changes during mining, leading to deformation and damage. Existing technologies are insufficient to achieve comprehensive, dynamic, and accurate monitoring of the deformation of the surrounding rock in roadways, resulting in monitoring blind spots and safety hazards.

Method used

The monitoring device includes a base, support column, top plate, electric push rod, laser rangefinder and panoramic camera. Through the cooperation of the drive mechanism and electric push rod, the monitoring device can be flexibly adjusted. The laser rangefinder and panoramic camera work together to provide detailed data support. It is also equipped with warning lights and controllers to improve safety and intelligence.

Benefits of technology

It enables comprehensive, dynamic, and precise monitoring of the deformation of the surrounding rock in roadways, avoids blind spots, improves the accuracy and efficiency of monitoring, enhances the stability and mobility of the device in complex roadway environments, issues timely alarms, and provides a scientific basis for safety decision-making.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of coal mine safety production, specifically discloses a kind of roadway surrounding rock deformation monitoring device, the device mainly includes base, electric push rod, laser range finder and panoramic camera etc.;The center of base is provided with support column, and the top of support column is provided with top plate;The top of top plate is provided with the rotating disc that can rotate relative to top plate, and the top of rotating disc is provided with electric push rod;Electric push rod can adjust the monitoring angle of laser range finder and panoramic camera;The utility model provides power through driving mechanism and electric push rod, so that monitoring device can flexibly adjust monitoring position and angle, effectively cover the roadway section of different positions, avoid monitoring blind area to produce;The utility model works in cooperation through laser range finder and panoramic camera, can obtain the deformation picture of surrounding rock surface distance change and in real time, provides detailed reliable data support for analysing surrounding rock stability, realizes the all-around, dynamic precision monitoring of roadway surrounding rock deformation.
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Description

Technical Field

[0001] This utility model relates to the field of coal mine safety production technology, specifically to a roadway surrounding rock deformation monitoring device. Background Technology

[0002] Coal mine roadways play a vital role in coal mining and material transportation. However, during the mining process, underground coal mine roadways may be affected by factors such as geological structure, rock strata movement, and coal seam pressure, leading to roadway deformation and damage. Therefore, monitoring the deformation of the surrounding rock of the roadway is crucial. Deformation monitoring can promptly detect roadway deformation, predict potential dangers, and take timely measures to ensure the safety of miners and guarantee safe coal mine production.

[0003] Therefore, this utility model proposes a tunnel surrounding rock deformation monitoring device. Utility Model Content

[0004] The purpose of this invention is to provide a roadway surrounding rock deformation monitoring device, which can monitor the deformation of the roadway surrounding rock and ensure safe production in coal mines.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: A tunnel surrounding rock deformation monitoring device includes a base, a support column, a roof plate, an electric push rod, a laser rangefinder, and a panoramic camera; A vertically arranged support column is provided at the center of the base, and a top plate is provided at the top of the support column; A rotating disk capable of rotating relative to the top plate is provided above the top plate, and the electric push rod is provided on the top of the rotating disk; The bottom of the cylinder end of the electric push rod is fixedly connected to the top of the rotating disk. On both sides of the top of the cylinder end of the electric push rod, there are brackets arranged opposite to each other. The two brackets are connected by a rotating shaft, and a gear is provided on the rotating shaft. A rack is provided on one side of the telescopic rod of the electric push rod, and the gear meshes with the rack. One side of the gear is connected to the laser rangefinder and the panoramic camera via a fixing plate.

[0006] Preferably, the rotating disk is equipped with a drive mechanism, which can drive the rotating disk to rotate relative to the top plate; wherein, the drive mechanism includes a drive motor, a drive wheel, a transmission belt, a driven wheel, and a rotating connecting shaft; The cylinder end of the drive motor is fixedly connected to the bottom of the top plate, and the output end of the drive motor is connected to the middle position of the drive wheel. The drive wheel is connected to the driven wheel through a transmission belt. The middle position of the driven wheel is connected to the bottom end of the rotating connecting shaft. The rotating connecting shaft is vertically arranged, and the top end of the rotating connecting shaft extends out of the top plate and is fixedly connected to the middle position of the rotating disk.

[0007] Preferably, the driving wheel, the transmission belt, and the driven wheel are all located inside the top plate.

[0008] Preferably, a warning light is provided on the top of the top plate.

[0009] Preferably, a controller is provided on the top of the top plate, and the control terminals of the warning light, drive motor, electric push rod, laser rangefinder and panoramic camera are all connected to the controller via data cables.

[0010] Preferably, the base is provided with support feet at the corners, and the bottom of the support feet is provided with anti-slip protrusions.

[0011] Preferably, the base is provided with rollers at its bottom.

[0012] The beneficial effects of this utility model are as follows: This invention proposes a tunnel surrounding rock deformation monitoring device. The device is powered by a drive mechanism and an electric push rod, enabling the monitoring device to flexibly adjust the monitoring position and angle, effectively covering different tunnel cross sections and avoiding the generation of monitoring blind spots. This invention uses a laser rangefinder and a panoramic camera to work together to acquire real-time images of distance changes and deformation on the surrounding rock surface, providing detailed and reliable data support for analyzing the stability of the surrounding rock, and realizing comprehensive, dynamic, and precise monitoring of tunnel surrounding rock deformation. Meanwhile, by setting up warning lights and controllers, this utility model further improves the safety and intelligence level of the device, and can issue an alarm in time when abnormal deformation is detected. In addition, the design of support feet and bottom rollers enhances the stability and mobility of the device in complex tunnel environments, significantly improving monitoring efficiency and applicability. Attached Figure Description

[0013] Figure 1 This is a front view of the present invention; Figure 2 The three-dimensional representation of this utility model Figure 1 ; Figure 3 The three-dimensional representation of this utility model Figure 2 ; Figure 4 This is a schematic diagram of the drive mechanism of this utility model; Figure 5 This is a schematic diagram of the assembly of the electric push rod, laser rangefinder, and panoramic camera of this utility model. Figure 6 This is a structural diagram illustrating the retraction of the electric actuator of this utility model; Figure 7 This is a structural diagram showing the electric actuator of this utility model when it is extended; Figure 8 This is a schematic diagram of the assembly position of this utility model; Among them, 1-base, 11-supporting leg; 2-supporting column, 3-top plate; Drive mechanism: 41-Drive motor, 42-Driving pulley, 43-Transmission belt, 44-Driven pulley, 45-Rotary connecting shaft, 46-Rotary disc; 5-Electric actuator, 51-Telescopic rod, 52-Bracket, 53-Gear; 60-Fixed plate, 61-Laser rangefinder, 62-Panoramic camera; 71-Controller; 72 - Warning light. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0016] Combination Figures 1 to 8 As shown, this utility model proposes a roadway surrounding rock deformation monitoring device, which can monitor the deformation of the surrounding rock in the roadway to ensure safe production in coal mines. The device mainly includes structural components such as a base 1, a support column 2, a roof plate 3, a drive mechanism, an electric push rod 4, a laser rangefinder 61, and a panoramic camera 62.

[0017] Combination Figures 1 to 3 As shown, base 1 is the supporting foundation of the entire device. It is made of high-strength alloy steel and has good compressive and deformation resistance, ensuring that the structure remains stable under long-term pressure and the weight of the equipment, thus guaranteeing the accuracy of the monitoring results.

[0018] Combination Figures 1 to 3As shown, support feet 11 are located at the corners of the base 1. The bottom of each support foot 11 has anti-slip protrusions. This design significantly enhances the friction between the device and the roadway floor, effectively preventing the equipment from sliding or shifting due to external forces during monitoring, thus ensuring the accuracy and continuity of the monitoring data. Simultaneously, multiple casters are also provided at the bottom of the base 1. This design allows the device to be easily moved when monitoring points need to be relocated, greatly improving the flexibility and efficiency of the monitoring work.

[0019] Combination Figure 1 As shown, the support column 2 is vertically positioned at the center of the base 1. As a key component connecting the base 1 and the top plate 3, it is made of high-strength steel pipe and has excellent load-bearing capacity and stability. The top of the support column 2 is fixedly connected to the top plate 3, providing a stable support frame for the entire device.

[0020] Combination Figure 2 and Figure 3 As shown, the top plate 3 serves as the upper structure of the device, supporting key monitoring equipment such as the electric push rod 5, the laser rangefinder 61, and the panoramic camera 62. The top plate 3 is made of lightweight, high-strength materials, which ensures the stability of the structure while reducing the overall weight of the device, facilitating transportation and installation.

[0021] Combination Figure 1 As shown, a rotating disk 46 that can rotate relative to the top plate 3 is provided above the top plate 3. An electric push rod 5 is provided on the top of the rotating disk 46. This design enables the monitoring equipment to rotate 360° in the horizontal direction, thereby realizing all-round monitoring of the surrounding rock area.

[0022] Combination Figure 4 As shown, the rotating disk 46 is equipped with a drive mechanism that enables the rotating disk 46 to rotate relative to the top plate 3. The drive mechanism mainly includes a drive motor 41, a drive wheel 42, a transmission belt 43, a driven wheel 44, and a rotating connecting shaft 45. The cylinder end of the drive motor 41 is fixedly connected to the bottom of the top plate 3, and the output end of the drive motor 41 is connected to the middle position of the drive wheel 42. The drive wheel 42 is connected to the driven wheel 44 via the transmission belt 43, and the middle position of the driven wheel 44 is connected to the bottom end of the rotating connecting shaft 45. The rotating connecting shaft 45 is vertically arranged, and its top end extends out of the top plate 3 and is fixedly connected to the middle position of the rotating disk 46. The monitoring device of this utility model uses the drive motor 41 to provide power to drive the drive wheel 42 to rotate, and the transmission belt 43 drives the driven wheel 44 to rotate, thereby driving the rotating connecting shaft 45 and the rotating disk 46 to rotate synchronously. This transmission system has a compact design and high transmission efficiency, ensuring the stability and accuracy of the rotating disk 46 during rotation.

[0023] Combination Figure 4As shown, the drive pulley 42, transmission belt 43, and driven pulley 44 are all housed inside the top plate 3. This built-in design not only optimizes the overall structure of the device, making it more compact and aesthetically pleasing, but also effectively protects the transmission components from the harsh environment of dust and moisture in the tunnel, thereby extending the service life of the equipment and reducing maintenance costs. Simultaneously, sufficient space is reserved inside the top plate 3 for heat dissipation, ensuring that the drive motor 41 maintains good working condition during long-term operation and preventing performance degradation or malfunction due to overheating.

[0024] Combination Figures 5 to 7 As shown, the bottom of the cylinder end of the electric push rod 5 is fixedly connected to the top of the rotating disk 46. Supports 52 are arranged opposite each other on both sides of the top of the cylinder end of the electric push rod 5, and the two supports 52 are connected by a rotating shaft with a gear 53 mounted on it. A rack is provided on one side of the telescopic rod 51 of the electric push rod 5, and the gear 53 meshes with the rack to form a rack and pinion transmission structure. When the telescopic rod 51 of the electric push rod 5 extends or retracts, the rack moves synchronously, thereby driving the gear 53 to rotate, achieving flexible adjustment of the monitoring angle. Furthermore, the drive mechanism drives the rotating disk 46 to rotate, enabling multi-angle laser ranging and panoramic imaging of the surrounding rock in the tunnel, thus obtaining more comprehensive and accurate data on the deformation of the surrounding rock. This design allows the monitoring device to dynamically adjust the position and angle of the laser rangefinder 61 and the panoramic camera 62 according to the actual deformation of different tunnels, ensuring no blind spots in monitoring and greatly improving the accuracy and reliability of the monitoring.

[0025] Combination Figure 5 As shown, a laser rangefinder 61 and a panoramic camera 62 are connected to one side of the gear 53 via a fixing plate 60. The laser rangefinder 61 can accurately measure the distance change from the surrounding rock surface to the monitoring point, providing crucial data for analyzing surrounding rock deformation. The panoramic camera 62 can capture real-time images of the surrounding rock, intuitively reflecting the deformation trend and crack propagation, providing a direct basis for mine safety decisions.

[0026] In addition, combined Figure 2 and Figure 3 As shown, a warning light 72 and a controller 71 are also installed on the top of the top plate 3. The warning light 72 can immediately trigger an audible and visual alarm when abnormal deformation is detected, reminding staff to take timely countermeasures. The controller 71, as the control center of the device, is connected to the control terminals of the warning light 72, drive motor 41, electric push rod 5, laser rangefinder 61, and panoramic camera 62 via data cables, realizing automated control and data recording and analysis of the entire monitoring process.

[0027] In summary, this utility model proposes a tunnel surrounding rock deformation monitoring device that achieves comprehensive, dynamic, and precise monitoring of tunnel surrounding rock deformation. In practical applications, the laser rangefinder 61 and the panoramic camera 62 work together to acquire real-time distance changes and deformation images of the surrounding rock surface, providing detailed and reliable data support for analyzing surrounding rock stability. The cooperation between the drive mechanism and the electric push rod 5 allows the monitoring device to flexibly adjust the monitoring position and angle, effectively covering different tunnel cross-sections and avoiding monitoring blind spots. Simultaneously, the integrated application of the warning light 72 and the controller 71 further enhances the device's safety and intelligence, enabling timely alarms when abnormal deformation is detected, and recording data and analyzing deformation rates through the controller 71, providing a scientific basis for mine safety decisions. Furthermore, the support feet 11, the anti-slip protrusions, and the bottom rollers enhance the device's stability and mobility in complex tunnel environments, significantly improving monitoring efficiency and applicability.

[0028] Of course, the above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model and should be protected by the present utility model.

Claims

1. A roadway surrounding rock deformation monitoring device, characterized in that, Includes a base, support columns, top plate, electric push rod, laser rangefinder, and panoramic camera; A vertically arranged support column is provided at the center of the base, and a top plate is provided at the top of the support column; A rotating disk capable of rotating relative to the top plate is provided above the top plate, and the electric push rod is provided on the top of the rotating disk; The bottom of the cylinder end of the electric push rod is fixedly connected to the top of the rotating disk. On both sides of the top of the cylinder end of the electric push rod, there are brackets arranged opposite to each other. The two brackets are connected by a rotating shaft, and a gear is provided on the rotating shaft. A rack is provided on one side of the telescopic rod of the electric push rod, and the gear meshes with the rack. One side of the gear is connected to the laser rangefinder and the panoramic camera via a fixing plate.

2. The roadway surrounding rock deformation monitoring device according to claim 1, characterized in that, The rotating disk is equipped with a drive mechanism, which can drive the rotating disk to rotate relative to the top plate; wherein, the drive mechanism includes a drive motor, a drive wheel, a transmission belt, a driven wheel, and a rotating connecting shaft; The cylinder end of the drive motor is fixedly connected to the bottom of the top plate, and the output end of the drive motor is connected to the middle position of the drive wheel. The drive wheel is connected to the driven wheel through a transmission belt. The middle position of the driven wheel is connected to the bottom end of the rotating connecting shaft. The rotating connecting shaft is vertically arranged, and the top end of the rotating connecting shaft extends out of the top plate and is fixedly connected to the middle position of the rotating disk.

3. The roadway surrounding rock deformation monitoring device according to claim 2, characterized in that, The driving wheel, transmission belt, and driven wheel are all located inside the top plate.

4. The roadway surrounding rock deformation monitoring device according to claim 2, characterized in that, A warning light is installed on the top of the top plate.

5. The roadway surrounding rock deformation monitoring device according to claim 4, characterized in that, A controller is installed on the top of the top plate, and the control terminals of the warning light, drive motor, electric push rod, laser rangefinder and panoramic camera are all connected to the controller via data cables.

6. The roadway surrounding rock deformation monitoring device according to claim 1, characterized in that, The base is provided with support feet at the corners, and the bottom of the support feet is provided with anti-slip protrusions.

7. The roadway surrounding rock deformation monitoring device according to claim 1, characterized in that, The base is equipped with casters at its bottom.