Wear-resistant metal pressure testing device
By designing a hydraulic system and pulley structure, the problem of clamping center shift under high reaction force in metal pressure testing devices was solved, achieving a stable clamping effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YINSHI TESTING CO LTD
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-04
AI Technical Summary
When existing metal pressure testing devices clamp large or high-clamping-force metal parts, the guide rod or threaded rod is prone to bending and deformation due to uneven force, which causes the clamping center to shift and affects the workpiece positioning.
Employing a hydraulic system and pulley structure, the hydraulic rods and pulleys provide support by rolling within the base, creating a self-balancing torque that avoids bending deformation of traditional guide rods or threaded rods, thus ensuring the stability of the clamping center.
Under high reaction force, the hydraulic system self-balances, and the rolling support of the pulley reduces friction and lateral bending moment, ensuring that the clamping center is always centered, thus solving the problem of clamping center offset.
Smart Images

Figure CN224594364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of metal pressure testing devices, specifically a wear-resistant metal pressure testing device. Background Technology
[0002] Metal parts refer to workpieces made of metal. After the production of metal parts is completed, testing equipment is needed to perform pressure testing on the metal parts.
[0003] Patent document CN221650059U discloses a pressure testing device for metal parts production, including a worktable. A side plate is fixedly connected to the upper surface of the worktable, and a groove is formed on an adjacent side of the side plate. A dual-axis motor is fixedly connected to the upper surface of the worktable, and a placement frame is also fixedly connected to the upper surface of the worktable. Threaded rods are fixedly connected to the output ends of the dual-axis motor. A guide rod is provided on the outer wall of the threaded rod, and the guide rod is fixedly connected via the side plate. A clamping plate is connected to the outer wall of the threaded rod and the guide rod. A slot is formed on one side of the clamping plate, and a buckle is engaged on the inner wall of the slot. In this invention, the metal part is placed on the placement frame, and then the dual-axis motor is started. The dual-axis motor drives the clamping plate to move along the trajectory of the guide rod, and the anti-slip pads on the clamping plate hold the metal part. This design achieves the effect of conveniently clamping metal parts of different sizes.
[0004] Although the aforementioned application document describes a dual-axis motor driving the clamping plate to move along the guide rod's trajectory, with anti-slip pads on the clamping plate holding the metal parts, achieving the effect of conveniently clamping metal parts of different sizes, it relies on the guide rod to ensure the clamping plate's movement trajectory and the threaded rod to provide driving force. However, when clamping large metal parts or requiring high clamping force and undergoing high-pressure testing, the clamping plate will be subjected to a large reaction force. If the diameter, material, or support strength of the guide rod or threaded rod is insufficient, bending deformation may occur. This deformation will directly cause the clamping center to shift, affecting the workpiece positioning.
[0005] Therefore, a wear-resistant metal pressure testing device is proposed to solve the problems mentioned above. Utility Model Content
[0006] To address the shortcomings of existing technologies, this invention provides a wear-resistant metal pressure testing device, which solves the problems mentioned in the background section.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a base is included, a fixing mechanism is installed inside the base, a support rod is fixedly connected to the top of the base, a top plate is fixedly connected to the top of the support rod, and a pressure testing device body is installed on the top of the top plate; The fixing mechanism includes a slide groove formed on the top of the inner wall of the base. A slider is slidably connected to the inner wall of the slide groove. A movable plate is fixedly connected to the top of the slider. A first hydraulic chamber is fixedly connected to the side of the movable plate. A first hydraulic rod is slidably connected to one end of the first hydraulic chamber by a piston. A first clamping plate is fixedly connected to the side of the first hydraulic rod. A vertical plate is fixedly connected to the top of the base. A second hydraulic chamber is fixedly connected to the inner wall of the vertical plate. A second hydraulic rod is slidably connected to one end of the second hydraulic chamber by a piston. A second clamping plate is fixedly connected to the back of the second hydraulic rod. The first hydraulic chamber and the second hydraulic chamber are connected by a connecting hose. A drive unit is installed inside the base to drive the movable plate. A drive assembly is provided on the top of the base.
[0008] Preferably, the drive assembly includes a partition plate, which is fixedly connected to the front of the inner wall of the base. A rotating rod is rotatably connected to the top of the partition plate via a bearing. A rotating block is fixedly connected to the top of the rotating rod. A connecting rod is hinged to the top of the rotating block. A hinge rod is fixedly connected to the top of the connecting rod.
[0009] Preferably, the hinge rod is hinged to the bottom of the slider.
[0010] Preferably, a motor providing a drive source is fixedly connected to the bottom of the inner wall of the base.
[0011] Preferably, the first clamping plate is equipped with a first pulley on its front side, and the second clamping plate is equipped with a second pulley on its side side.
[0012] Preferably, the rotating rod movably passes through the partition, the extended end of the rotating rod extends towards the bottom of the partition, and the extended end of the rotating rod is fixedly connected to the motor output end.
[0013] Preferably, a spring is movably sleeved on the outer wall of the first hydraulic rod, and the two ends of the spring are respectively fixedly connected to the side of the first clamping plate and the side of the moving plate.
[0014] Compared with the prior art, this utility model provides a wear-resistant metal pressure testing device with the following beneficial effects: when the test piece is large and the reaction force is high, the hydraulic system avoids the bending and deformation of traditional guide rods or threaded rods due to uneven force by self-balancing internal pressure. The first pulley and the second pulley roll in the guide rail of the base to provide rolling support, further reducing friction and lateral bending moment, ensuring that the clamping center is always centered, and solving the problem of clamping center offset. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a bottom view of part of the structure of this utility model; Figure 3 This is a top view of part of the structure of this utility model; Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle.
[0016] In the diagram: 1. Base; 2. Fixing mechanism; 21. Slide groove; 22. Slider; 23. Moving plate; 24. First hydraulic chamber; 25. First hydraulic rod; 26. First clamping plate; 27. Second hydraulic chamber; 28. Second hydraulic rod; 29. Second clamping plate; 210. First pulley; 211. Second pulley; 212. Motor; 213. Partition; 214. Rotating rod; 215. Rotating block; 216. Connecting rod; 217. Hinge rod; 3. Pressure testing device body; 4. Support rod; 5. Top plate. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example 1 See Figures 1-4 This embodiment provides a wear-resistant metal pressure testing device, including a base 1, a fixing mechanism 2 installed inside the base 1, a support rod 4 fixedly connected to the top of the base 1, a top plate 5 fixedly connected to the top of the support rod 4, and a pressure testing device body 3 installed on the top of the top plate 5. The fixing mechanism 2 includes a slide groove 21, which is formed on the top of the inner wall of the base 1. A slider 22 is slidably connected to the inner wall of the slide groove 21. A movable plate 23 is fixedly connected to the top of the slider 22. A first hydraulic chamber 24 is fixedly connected to the side of the movable plate 23. A first hydraulic rod 25 is slidably connected to one end of the first hydraulic chamber 24 by a piston. A first clamping plate 26 is fixedly connected to the side of the first hydraulic rod 25. A vertical plate is fixedly connected to the top of the base 1. A second hydraulic chamber 27 is fixedly connected to the inner wall of the vertical plate. A second hydraulic rod 28 is slidably connected to one end of the second hydraulic chamber 27 by a piston. A second clamping plate 29 is fixedly connected to the back of the second hydraulic rod 28. The first hydraulic chamber 24 and the second hydraulic chamber 27 are connected by a connecting hose. A drive movable plate 23 is installed inside the base 1. A drive assembly is provided on the top of the base 1.
[0019] The drive assembly includes a partition 213, which is fixedly connected to the front of the inner wall of the base 1. A rotating rod 214 is rotatably connected to the top of the partition 213 via a bearing. A rotating block 215 is fixedly connected to the top of the rotating rod 214. A connecting rod 216 is hinged to the top of the rotating block 215. A hinge rod 217 is fixedly connected to the top of the connecting rod 216.
[0020] The hinge rod 217 is hinged to the bottom of the slider 22.
[0021] A motor 212, which provides the drive source, is fixedly connected to the bottom of the inner wall of the base 1.
[0022] The first clamping plate 26 is equipped with a first pulley 210 on its front side, and the second clamping plate 29 is equipped with a second pulley 211 on its side side.
[0023] The rotating rod 214 moves through the partition 213, and the extended end of the rotating rod 214 extends towards the bottom of the partition 213. The extended end of the rotating rod 214 is fixedly connected to the output end of the motor 212.
[0024] A spring is movably sleeved on the outer wall of the first hydraulic rod 25, with the two ends of the spring fixedly connected to the side of the first clamping plate 26 and the side of the moving plate 23, respectively.
[0025] In practical use, the test piece is placed on top of the base 1, and the motor 212 is started. The motor 212 drives the rotating rod 214 to rotate, which in turn drives the rotating block 215 to rotate clockwise. The rotating block 215 drives the connecting rod 216 to move towards the center of the rotating block 215. The connecting rod 216 drives the slider 22 to move towards the center of the base 1. The slider 22 drives the moving plate 23 to move to the right. The moving plate 23 drives the first hydraulic chamber 24 to move to the right. The first hydraulic chamber 24 drives the first hydraulic rod 25 to move to the right. The first hydraulic rod 25 drives the first clamping plate 26 to move to the right. The first clamping plate 26 is supported by the first pulley 210 through the circular hole. When the first clamping plate 26 contacts the side of the test piece, the rotating block... 215 continues to rotate, causing the moving plate 23 to move continuously to the right. Through the reaction force, the first hydraulic rod 25 moves to the left. The first hydraulic rod 25 drives the first pulley 210 to move to the left, and the spring is compressed. During the movement of the first hydraulic rod 25, the internal pressure of the first hydraulic chamber 24, the second hydraulic chamber 27, and the connecting hose increases, causing the second hydraulic rod 28 to move to the back. The second hydraulic rod 28 drives the second clamping plate 29 to move to the back. The second clamping plate 29 moves to the back via the second pulley 211. After the two second clamping plates 29 clamp the front and back of the test piece, the second clamping plates 29 can no longer move. At the same time, the first clamping plate 26 also fixes the two sides of the test piece, realizing four-sided clamping. The pressure testing device body 3 is model PU-100.
[0026] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wear-resistant metal pressure testing device, characterized by: Includes a base (1), a fixing mechanism (2) is installed inside the base (1), a support rod (4) is fixedly connected to the top of the base (1), a top plate (5) is fixedly connected to the top of the support rod (4), and a pressure testing device body (3) is installed on the top of the top plate (5). The fixing mechanism (2) includes a slide groove (21), which is opened on the top of the inner wall of the base (1). A slider (22) is slidably connected to the inner wall of the slide groove (21). A movable plate (23) is fixedly connected to the top of the slider (22). A first hydraulic chamber (24) is fixedly connected to the side of the movable plate (23). A first hydraulic rod (25) is slidably connected to one end of the first hydraulic chamber (24). A first clamping plate (26) is fixedly connected to the side of the first hydraulic rod (25). A vertical plate is fixedly connected to the top of the base (1). A second hydraulic chamber (27) is fixedly connected to the inner wall of the vertical plate. A second hydraulic rod (28) is slidably connected to one end of the second hydraulic chamber (27). A second clamping plate (29) is fixedly connected to the back of the second hydraulic rod (28). The first hydraulic chamber (24) and the second hydraulic chamber (27) are connected by a connecting hose. The base (1) is equipped with a drive mechanism for the movable plate (23). A drive assembly is provided on the top of the base (1).
2. The abrasion-resistant metal pressure testing device of claim 1, wherein: The drive assembly includes a partition (213), which is fixedly connected to the front of the inner wall of the base (1). A rotating rod (214) is rotatably connected to the top of the partition (213) via a bearing. A rotating block (215) is fixedly connected to the top of the rotating rod (214). A connecting rod (216) is hinged to the top of the rotating block (215). A hinge rod (217) is fixedly connected to the top of the connecting rod (216).
3. The wear-resistant metal pressure testing device of claim 2, wherein: The hinge rod (217) is hinged to the bottom of the slider (22).
4. The wear-resistant metal pressure testing device of claim 3, wherein: The base (1) has a motor (212) that provides a drive source fixedly connected to the bottom of its inner wall.
5. The wear-resistant metal pressure testing device of claim 1, wherein: The first clamping plate (26) is equipped with a first pulley (210) on its front side, and the second clamping plate (29) is equipped with a second pulley (211) on its side side.
6. The wear-resistant metal pressure testing device of claim 2, wherein: The rotating rod (214) moves through the partition (213), and the extended end of the rotating rod (214) extends toward the bottom of the partition (213). The extended end of the rotating rod (214) is fixedly connected to the output end of the motor (212).
7. A wear-resistant metal pressure testing device according to claim 6, characterized in that: A spring is movably sleeved on the outer wall of the first hydraulic rod (25), and the two ends of the spring are respectively fixedly connected to the side of the first clamping plate (26) and the side of the moving plate (23).