A reactor tray mounting bracket

Abstract

The utility model discloses a reactor tray installation support, including base, slidingly setting the slide rod of four corners in the inside of base, slidingly setting the support rod of the upper end in the inside of slide rod. The utility model discloses the design of mechanical linkage, only needs staff to open motor, can make motor linkage support plate move along the outside or the inside direction of base, and then makes support plate can with the tower body of different diameter size match and uses, and then through the design of clamping function, the position of the tower body that put into the inside of support plate is fixed. Through the design of monitoring function, the perpendicularity of the tower body that put into the inside of support plate can be monitored, and then through the use of hydraulic cylinder, the vertical state of tower body is adjusted to the range required by staff, so it is known that through using the device in the application, the accuracy of the subsequent installation of tray in the inside of tower body is ensured.

Description

Technical Field

[0001] This utility model relates to the field of support technology, specifically a reactor tray mounting support. Background Technology

[0002] The reactor tray is the core component of a plate column, consisting of gas-liquid contact elements (such as float valves, bubble caps, and sieves), a receiving tray, an overflow weir, a downcomer, and supporting fasteners. It facilitates heat and mass exchange between the gas and liquid phases. Mass transfer is achieved through the gas-liquid contact elements; the liquid flows downwards layer by layer under gravity, while the gas rises through the liquid layer under the pressure difference. Its structure must ensure rigidity, airtightness, and ease of maintenance, while simultaneously controlling the gas-liquid flow rate to optimize mass transfer efficiency.

[0003] A patent search revealed a document titled "A Modular Assembly Platform Support for a Loop Reactor" (publication number "CN222791899U"). The device described in this document cannot be used with reactor towers of different diameters. Furthermore, the device cannot fix the position of the tower after it has been verticalized, which can easily cause changes in the verticality of the tower when the trays are subsequently installed inside, affecting the installation effect of the trays. Therefore, this invention designs a reactor tray mounting support to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a reactor tray mounting bracket to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a reactor tray mounting bracket, comprising a base; sliding rods slidably disposed at the four corners inside the base; a support rod slidably disposed at the upper end inside the sliding rod, with a support plate fixedly disposed at the top of the support rod; rotating shafts rotatably disposed at the four corners inside the base, with driven bevel teeth fixedly disposed on the inner side of the rotating shafts, the rotating shafts being threaded through the sliding rods; a drive assembly assembled inside the base, the drive assembly controlling the four rotating shafts to rotate synchronously; and a limiting assembly assembled inside the support plate, the limiting assembly fixing the position of the reactor placed inside the support plate.

[0006] Preferably, the drive assembly includes a motor fixedly disposed on the top center side inside the base; and an active bevel gear fixedly sleeved outside the output end of the motor.

[0007] Preferably, the motor is a geared motor with a self-locking function, the driving bevel gear and the driven bevel gear are designed to be meshed, and the output end of the motor is rotatably connected to the base.

[0008] Preferably, the limiting component includes a clamping plate disposed inside the support plate; and a rotating rod disposed inside the clamping plate.

[0009] Preferably, the rotating rod is threaded through the support plate, and a limiting rod is fixed on the outside of the clamping plate, the limiting rod slidingly passing through the support plate.

[0010] Preferably, a mounting plate is slidably sleeved on the upper outer end of the support rod, the mounting plate is slidably connected to the base, and a hydraulic cylinder is fixed on the outer top of the mounting plate.

[0011] Preferably, the hydraulic cylinder and the slide rod are designed to correspond one-to-one, and the output end of the hydraulic cylinder is fixedly connected to the bottom of the support plate.

[0012] Preferably, a monitoring component is provided inside the support plate, which can monitor the weight of the reactor. The monitoring component includes a placement groove integrally disposed inside the support plate and a pressure sensor fixed inside the placement groove.

[0013] Preferably, the diameter of the pressure sensor is smaller than the diameter of the placement groove, and the thickness of the pressure sensor is greater than the depth of the placement groove.

[0014] Preferably, a controller is fixedly mounted on the outer wall of the base, and the controller is connected to the motor, hydraulic cylinder and pressure sensor via wires.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model uses a mechanical linkage design. As long as the operator turns on the motor, the motor-linked support plate can move along the outer or inner side of the base. This allows the support plate to be used with towers of different diameters. Furthermore, the clamping function design fixes the position of the tower placed inside the support plate.

[0017] 2. This utility model, through its monitoring function, can monitor the verticality of the tower body placed inside the support plate. Then, by using the hydraulic cylinder, the vertical state of the tower body can be adjusted to the range required by the operator. Thus, by using the device in this application, the accuracy of the subsequent installation of the tower tray inside the tower body is ensured. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a front perspective view of a reactor tray mounting bracket according to the present invention.

[0020] Figure 2 This is a perspective view of the internal structure of a reactor tray mounting bracket according to the present invention.

[0021] Figure 3 This is a top-down 3D view of the base.

[0022] Figure 4 This is an exploded perspective view of the support plate, rotating rod, and limiting rod.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1-Base, 2-Slide rod, 3-Support rod, 4-Support plate, 5-Rotating shaft, 6-Driven bevel gear, 7-Drive assembly, 8-Limit assembly, 701-Motor, 702-Driven bevel gear, 801-Clamping plate, 802-Rotating rod, 9-Limit rod, 10-Mounting plate, 11-Hydraulic cylinder, 12-Placement slot, 13-Pressure sensor, 14-Controller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] A preferred embodiment of the reactor tray mounting bracket provided by this utility model is as follows: Figures 1 to 4 As shown: A reactor tray mounting bracket includes a base 1; sliding rods 2 slidably disposed at the four corners inside the base 1; support rods 3 slidably disposed at the upper end inside the sliding rods 2, and a support plate 4 fixedly disposed at the top of the support rods 3; rotating shafts 5 rotatably disposed at the four corners inside the base 1, and driven bevel teeth 6 fixedly disposed on the inner side of the rotating shafts 5, the rotating shafts 5 being threaded through the sliding rods 2; and a drive assembly 7 assembled inside the base 1, the drive assembly 7 controlling the four rotating shafts 5 to rotate synchronously.

[0028] The drive assembly 7 includes a motor 701 fixedly mounted inside the top middle side of the base 1; and an active bevel gear 702 fixedly sleeved outside the output end of the motor 701. The motor 701 is a geared motor with a self-locking function. The active bevel gear 702 and the driven bevel gear 6 are designed to mesh with each other. The output end of the motor 701 is rotatably connected to the base 1.

[0029] It should be noted that the existing reactor tray mounting brackets still have certain shortcomings in actual use. They cannot be matched with towers of different diameters, which affects the effectiveness of the brackets in matching different types of reactors.

[0030] In this embodiment, the operator first turns on the motor 701. The motor 701 drives the active bevel gear 702 to rotate in conjunction with the driven bevel gear 6 and the rotating shaft 5. Through the threaded transmission design between the rotating shaft 5 and the slide rod 2, the slide rod 2 drives the support rod 3 and the support plate 4 to move along the outer or inner side of the base 1. This allows the space between the support plates 4 to be matched with reactors of different diameters, which are the tower bodies. The operator then places the tower body into the interior of the support plate 4.

[0031] In a further preferred embodiment of this utility model, a limiting component 8 is assembled inside the support plate 4. The limiting component 8 can fix the position of the reactor placed inside the support plate 4. The limiting component 8 includes a clamping plate 801 disposed inside the support plate 4; a rotating rod 802 disposed inside the clamping plate 801, the rotating rod 802 being threaded through the support plate 4; and a limiting rod 9 fixed on the outside of the clamping plate 801, the limiting rod 9 slidingly passing through the support plate 4.

[0032] In this embodiment, after the support plate 4 supports the tower body, the worker rotates the rotating rod 802, thereby causing the rotating rod 802 to push the clamping plate 801 and the limiting rod 9 to move along the direction of the tower body. In this way, the clamping plate 801 applies a clamping force to the outer wall of the tower body, thereby connecting the tower body and the support plate 4 securely.

[0033] Example 2

[0034] Based on Example 1, a preferred embodiment of the reactor tray mounting bracket provided by this utility model is as follows: Figures 1 to 4 As shown: A mounting plate 10 is slidably sleeved on the upper outer end of the support rod 3. The mounting plate 10 is slidably connected to the base 1. A hydraulic cylinder 11 is fixedly mounted on the outer top of the mounting plate 10. The hydraulic cylinder 11 and the slide rod 2 are designed to correspond to each other. The output end of the hydraulic cylinder 11 is fixedly connected to the bottom of the support plate 4. A monitoring component is set inside the support plate 4. The monitoring component can monitor the weight of the reactor. The monitoring component includes a placement groove 12 integrally set inside the support plate 4; a pressure sensor 13 fixed inside the placement groove 12. The diameter of the pressure sensor 13 is smaller than the diameter of the placement groove 12, and the thickness of the pressure sensor 13 is greater than the depth of the placement groove 12. A controller 14 is fixedly mounted on the outer wall of the base 1. The controller 14 is connected to the motor 701, the hydraulic cylinder 11 and the pressure sensor 13 through wires.

[0035] In this embodiment, when the tower body is placed inside the support plate 4, four pressure sensors 13 simultaneously monitor the weight of the tower body. In addition, the pressure sensors 13 transmit the monitored values ​​to the controller 14. If the tower body is tilted, the pressure values ​​monitored by the four pressure sensors 13 will be different. The operator uses the hydraulic cylinder 11 to move the support plate 4 along the direction of the slide bar 2 until the four pressure values ​​displayed by the controller 14 are consistent. Then the operation of the hydraulic cylinder 11 is stopped. In this way, the vertical state of the tower body placed inside the support plate 4 is controlled.

[0036] In summary, this application utilizes a mechanical linkage design to allow the support plate to be used with tower bodies of different diameters. Furthermore, the clamping function secures the tower body inside the support plate. The monitoring function allows for the monitoring of the tower body's verticality within the support plate, ensuring the accuracy of subsequent installation of the tower tray inside the tower body.

Claims

1. A reactor tray mounting bracket, characterized in that, include: Base (1); sliding rods (2) are slidably disposed at the four corners inside the base (1); A support rod (3) is slidably disposed inside the upper end of the slide rod (2), and a support plate (4) is fixedly disposed on the top of the support rod (3). Rotary shafts (5) are rotatably located at the four corners inside the base (1), and driven bevel teeth (6) are fixedly provided on the inner side of the shafts (5). The shafts (5) are threaded through the slide rod (2). The drive assembly (7) is installed inside the base (1), and the drive assembly (7) controls four rotating shafts (5) to rotate synchronously. The limiting component (8) is installed inside the support plate (4) to fix the position of the reactor placed inside the support plate (4).

2. The reactor tray mounting bracket according to claim 1, characterized in that: The driving component (7) includes: A motor (701) is fixed inside the top center of the base (1). The active bevel gear (702) is fixedly sleeved outside the output end of the motor (701).

3. The reactor tray mounting bracket according to claim 2, characterized in that: The motor (701) is a geared motor with a self-locking function. The active bevel gear (702) and the driven bevel gear (6) are designed to mesh. The output end of the motor (701) is rotatably connected to the base (1).

4. The reactor tray mounting bracket according to claim 1, characterized in that: The limiting component (8) includes: The clamping plate (801) is disposed inside the support plate (4). Rotate the rotating rod (802) located inside the clamp (801).

5. The reactor tray mounting bracket according to claim 4, characterized in that: The rotating rod (802) is threaded through the support plate (4), and a limiting rod (9) is fixed on the outside of the clamping plate (801). The limiting rod (9) slides through the support plate (4).

6. The reactor tray mounting bracket according to claim 1, characterized in that: The support rod (3) is slidably fitted with an installation plate (10) at its upper outer end. The installation plate (10) is slidably connected to the base (1). A hydraulic cylinder (11) is fixedly installed on the outer side of the top of the installation plate (10).

7. The reactor tray mounting bracket according to claim 6, characterized in that: The hydraulic cylinder (11) and the slide bar (2) are designed to correspond to each other, and the output end of the hydraulic cylinder (11) is fixedly connected to the bottom of the support plate (4).

8. The reactor tray mounting bracket according to claim 1, characterized in that: The support plate (4) is equipped with a monitoring component, which can monitor the weight of the reactor. The monitoring component includes: The placement groove (12) is integrally set inside the support plate (4); A pressure sensor (13) is fixed inside the placement slot (12).

9. The reactor tray mounting bracket according to claim 8, characterized in that: The diameter of the pressure sensor (13) is smaller than the diameter of the placement groove (12), and the thickness of the pressure sensor (13) is greater than the depth of the placement groove (12).

10. The reactor tray mounting bracket according to claim 1, characterized in that: A controller (14) is fixedly mounted on the outer wall of the base (1). The controller (14) is connected to the motor (701), the hydraulic cylinder (11) and the pressure sensor (13) via wires.

Images