Corrosion-resistant composite electrode circulating water washing type electrostatic dust removal device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 金广恒环保技术(南京)股份有限公司
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]静电除尘装置广泛应用于化工、冶金等行业的粉尘治理,但传统设备存在以下缺陷:电极易受腐蚀性气体侵蚀导致寿命缩短;电极表面粉尘堆积后需停机人工清理,影响作业效率;水洗清洁时水资源消耗大,废液直接排放易造成二次污染;装置整体移动灵活性差,维护不便
[0012]与现有技术相比,本实用新型的有益效果是:支架与固定块的刚性支撑、限位盘对搅拌机构的径向限位,确保设备运行时无明显振动;盖板卡扣与法兰密封设计,保证壳体密封性,避免气体泄漏污染环境;脚轮的防滑设计使装置移动灵活,便于调整工作位置;盖板铰接结构与排液阀设计,简化内部检修与沉渣清理流程,降低维护工作量。
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Figure CN224599522U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of dust removal equipment, specifically relating to a corrosion-resistant composite electrode circulating water washing electrostatic dust removal device. Background Technology
[0002] Electrostatic dust removal is a technology that uses an electrostatic field to purify dust-laden gas. Its core principle is to use an electric field to charge dust particles and adsorb them, thereby achieving the separation of gas and dust.
[0003] Electrostatic precipitators are widely used in dust control in industries such as chemical and metallurgy. However, traditional equipment has the following drawbacks: the electrodes are susceptible to corrosion by corrosive gases, which shortens their lifespan; dust accumulation on the electrode surface requires manual cleaning after the machine is stopped, affecting operational efficiency; water consumption is high during water washing, and direct discharge of waste liquid can easily cause secondary pollution; the overall mobility of the device is poor, and maintenance is inconvenient. Utility Model Content
[0004] The purpose of this invention is to provide a corrosion-resistant composite electrode circulating water washing electrostatic dust removal device, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A corrosion-resistant composite electrode circulating water washing electrostatic precipitator includes... The connecting assembly includes a bracket, a fixing block fixedly connected to the end of the bracket, a hopper fixedly connected to the side wall of the fixing block, a dust collector housing fixedly connected to the end of the hopper, and a cover plate fixedly connected to the end of the dust collector housing, wherein the end of the cover plate is hinged to the side wall of the dust collector housing by a snap fastener. The cleaning assembly includes a stirring mechanism rotatably connected inside the dust collector housing, a limiting plate fixedly installed on one side of the end of the stirring mechanism, and a connecting cylinder movably connected to the other side of the end of the stirring mechanism, the end of the connecting cylinder being hinged to the side wall of the cover plate. The stirring mechanism includes a connecting rod rotatably connected to the end of the limiting plate, a stirring paddle fixedly connected to the side wall of the connecting rod, a fixing ring fixedly connected to the side wall of the connecting rod, and an adjusting nut fixedly connected to the side wall of the fixing ring.
[0006] In a preferred embodiment of this utility model, a motor is fixedly connected to one side of the end of the connecting cylinder, and a coupling is fixedly connected to the other side of the end of the connecting cylinder. The output shaft of the motor is connected to the stirring mechanism via the coupling.
[0007] In a preferred embodiment of this utility model, an exhaust port is fixedly connected to the side wall of the connecting cylinder, and a flange is provided to seal the outer ring of the exhaust port.
[0008] As a preferred embodiment of this utility model, an air inlet pipe is fixedly connected to the side wall of the dust collector housing, and an umbrella-shaped guide shroud is provided at the end of the air inlet pipe.
[0009] As a preferred embodiment of this utility model, a liquid collection tank is adapted to be installed at the bottom of the hopper, and a filter screen is provided inside the liquid collection tank.
[0010] As a preferred embodiment of this utility model, a drain port is fixedly connected to the bottom of the liquid collection tank, and a drain valve is sealed around the outer ring of the drain port.
[0011] As a preferred embodiment of this utility model, the bottom of the bracket is rotatably connected to casters, and the outer surface of the casters is provided with anti-slip texture.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the rigid support of the bracket and the fixed block, and the radial limit of the limiting plate on the stirring mechanism, ensure that there is no obvious vibration when the equipment is running; the cover plate buckle and flange sealing design ensure the airtightness of the shell and avoid gas leakage and environmental pollution; the anti-slip design of the casters makes the device move flexibly and easy to adjust the working position; the cover plate hinge structure and the drain valve design simplify the internal inspection and sludge cleaning process and reduce the maintenance workload. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front structural diagram of the present invention; Figure 3 This is a top view of the structure of this utility model; Figure 4 This is an enlarged structural schematic diagram of the stirring mechanism of this utility model.
[0014] In the diagram: 100, connecting assembly; 101, bracket; 102, fixing block; 103, hopper; 104, dust collector housing; 105, cover plate; 106, exhaust port; 107, air inlet pipe; 108, caster; 200, cleaning assembly; 201, stirring mechanism; 201a, connecting rod; 201b, stirring paddle; 201c, fixing ring; 201d, adjusting nut; 202, limit plate; 203, connecting cylinder; 204, motor; 205, coupling; 206, liquid collection tank; 207, drain port. Detailed Implementation
[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0018] Example Reference Figure 1-4 This embodiment of the present invention provides a corrosion-resistant composite electrode circulating water washing type electrostatic precipitator, comprising, The connecting assembly 100 includes a bracket 101, a fixing block 102 fixedly connected to the end of the bracket 101, a hopper 103 fixedly connected to the side wall of the fixing block 102, a dust collector housing 104 fixedly connected to the end of the hopper 103, and a cover plate 105 fixedly connected to the end of the dust collector housing 104. The end of the cover plate 105 is hinged to the side wall of the dust collector housing 104 by a snap fastener. The cleaning assembly 200 includes a stirring mechanism 201 rotatably connected inside the dust collector housing 104, a limiting plate 202 fixedly installed on one side of the end of the stirring mechanism 201, and a connecting cylinder 203 movably connected to the other side of the end of the stirring mechanism 201. The end of the connecting cylinder 203 is hinged to the side wall of the cover plate 105. The stirring mechanism 201 includes a connecting rod 201a rotatably connected to the end of the limiting plate 202, a stirring paddle 201b fixedly connected to the side wall of the connecting rod 201a, a fixing ring 201c fixedly connected to the side wall of the connecting rod 201a, and an adjusting nut 201d fixedly connected to the side wall of the fixing ring 201c.
[0019] Specifically, the support frame 101 adopts a frame structure with casters 108 rotating at the four corners of the bottom, providing strong overall rigidity and stable support for the device; the fixing block 102 is fixedly connected to the end of the support frame 101 and rigidly connected to the hopper 103 by bolts; the hopper 103 has a funnel-shaped structure, with its top connected to the bottom of the dust collector housing 104, and a liquid collection tank 206 is fitted at the bottom to guide the washing liquid and dust mixture generated during the dust removal process into the liquid collection tank; the dust collector housing 104 has a square box-shaped sealed structure, forming a dust removal chamber inside, which is the core space for electrostatic dust removal and water washing cleaning; the side wall is fixedly connected to the air inlet pipe 107, and the end is connected to... The cover plate 105 is hinged to the side wall of the dust collector housing 104 by snap-fit. It can be flipped open and closed around the hinge axis, which is convenient for internal maintenance and repair of the equipment. The inner side is hinged to the end of the connecting cylinder 203 to ensure sealing performance. The air inlet pipe 107 is fixedly connected to the lower part of the side wall of the dust collector housing 104. The end is provided with an umbrella-shaped guide hood with the opening facing the inside of the housing, so that the dust-laden gas can be evenly diffused after entering the housing, and avoid local airflow being too fast and affecting the dust removal effect. The caster 108 is rotatably connected to the bottom of the bracket 101. The outer surface is provided with anti-slip texture, which is convenient for the overall movement of the device. The anti-slip texture can enhance the friction with the ground and prevent the equipment from sliding during operation.
[0020] Furthermore, the stirring mechanism 201 is rotatably connected inside the dust collector housing 104 and is the core actuator for circulating water washing. It includes a connecting rod 201a made of corrosion-resistant alloy rod that runs through the dust collector housing 104, with both ends rotatably connected to the limiting plate 202 and the connecting cylinder 203, respectively, providing an installation carrier and transmission support for the stirring paddle. The stirring paddle 201b is fixedly connected to the side wall of the connecting rod 201a, is blade-shaped, and is made of corrosion-resistant material. When it rotates with the connecting rod, it can agitate the washing liquid inside the housing, enhance the contact with the electrodes, and improve the cleaning effect. The fixing ring 201c is fixedly sleeved on the side wall of the connecting rod 201a to limit the installation position of the stirring paddle 201b and prevent it from sliding along the connecting rod axis. The adjusting nut 201d is threadedly connected to the side wall of the fixing ring 201c. By tightening it, the position of the stirring paddle 201b can be further locked, making it easy to adjust the blade spacing according to cleaning needs.
[0021] Preferably, the limiting disc 202 is a circular disc structure, fixedly installed on one side of the end of the stirring mechanism 201, and rotatably engaged with the inner wall of the dust collector housing 104 to limit the radial displacement of the connecting rod 201a and ensure smooth rotation of the stirring mechanism; one end of the connecting cylinder 203 is hinged to the side wall of the cover plate 105, and the other end is rotatably connected to the end of the stirring mechanism 201. The inside is a hollow structure to accommodate the transmission components; one side of the end is fixedly connected to the motor 204, and the other side is fixedly connected to the coupling 205; the motor 204 is fixedly connected to one side of the end of the connecting cylinder 203 to provide power to the stirring mechanism, and the output shaft is driven to rotate the stirring mechanism by the connecting rod 201a through the coupling 205; the coupling 205 is fixedly connected to the other side of the end of the connecting cylinder 203 to transmit the power of the output shaft of the motor 204 to the connecting rod 201a, which can compensate for installation errors and ensure smooth power transmission.
[0022] It should be noted that the exhaust port 106 is fixedly connected to the side wall of the connecting cylinder 203 and communicates with the inside of the dust collector housing 104 to discharge the purified gas; the outer ring is sealed with a flange connected to the external pipeline by bolts, and a sealing gasket is installed between the flange faces to prevent gas leakage; the liquid collection tank 206 is adapted to be installed at the bottom of the hopper 103, and a filter screen is horizontally installed inside to filter dust impurities in the washing liquid and realize the recycling of the washing liquid; the drain port 207 is fixedly connected to the bottom of the liquid collection tank 206, and a drain valve is sealed on the outer ring. By opening and closing the valve, the filtered clean washing liquid can be discharged for circulating water washing or periodically discharging sediment, which is convenient to operate.
[0023] During operation, dust-laden gas enters the dust collector housing 104 evenly through the umbrella-shaped guide hood of the inlet pipe 107, generating corona discharge to ionize the air. After dust particles collide with and become charged by the ions, they are adsorbed onto the surface of the anode plate under the action of the electric field, achieving preliminary gas purification. The motor 204 is started, driving the connecting rod 201a through the coupling 205 to rotate the agitator 201b, stirring the washing liquid water or solution containing corrosion inhibitor in the housing to form a circulation, washing away the dust adsorbed on the surface of the anode plate. The adjusting nut 201d can lock the agitator. Positioning ensures cleaning coverage of all electrode areas; dust-laden waste liquid flows into the collection tank 206 through the hopper 103, where dust is intercepted by a double-layer filter screen, and the filtered cleaning liquid is temporarily stored in the tank; opening the drain valve of the drain port 207 allows the cleaning liquid to be pumped back to the dust collector housing 104 through the return water pipeline for circulating water washing, with only a small amount of sediment being discharged periodically; the purified gas is discharged through the exhaust port 106 of the connecting cylinder 203; when maintenance is required, the buckle of the cover plate 105 can be opened, and the cover plate can be flipped over to expose the internal electrodes and stirring mechanism, making operation convenient.
[0024] In summary, the rigid support of the bracket and fixing block, and the radial limiting of the stirring mechanism by the limiting plate, ensure no significant vibration during equipment operation; the cover plate snap-fit and flange sealing design ensure the airtightness of the shell and prevent gas leakage from polluting the environment; the anti-slip design of the casters makes the device flexible to move and easy to adjust the working position; the hinged structure of the cover plate and the design of the drain valve simplify the internal inspection and sludge cleaning process and reduce maintenance workload; the position of the stirring paddle can be adjusted by adjusting the nut to adapt to electrode structures of different sizes; the umbrella-shaped guide hood ensures uniform airflow and is suitable for the treatment of dusty gases with different flow rates.
[0025] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, variations in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values such as temperature, pressure, etc., installation arrangements, use of materials, color, orientation, etc. For instance, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of this utility model. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0026] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments may be described, i.e., those features that are not relevant to the currently considered best mode for carrying out the present invention, or those features that are not relevant to implementing the present invention.
[0027] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0028] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A corrosion-resistant composite electrode circulating water washing type electrostatic precipitator, characterized in that: include, The connecting assembly (100) includes a bracket (101), a fixing block (102) fixedly connected to the end of the bracket (101), a hopper (103) fixedly connected to the side wall of the fixing block (102), a dust collector housing (104) fixedly connected to the end of the hopper (103), and a cover plate (105) fixedly connected to the end of the dust collector housing (104), wherein the end of the cover plate (105) is hinged to the side wall of the dust collector housing (104) by a snap fastener; The cleaning assembly (200) includes a stirring mechanism (201) rotatably connected inside the dust collector housing (104), a limiting plate (202) fixedly installed on one side of the end of the stirring mechanism (201), and a connecting cylinder (203) movably connected to the other side of the end of the stirring mechanism (201), the end of the connecting cylinder (203) being hinged to the side wall of the cover plate (105). The stirring mechanism (201) includes a connecting rod (201a) rotatably connected to the end of the limiting plate (202), a stirring paddle (201b) fixedly connected to the side wall of the connecting rod (201a), a fixing ring (201c) fixedly connected to the side wall of the connecting rod (201a), and an adjusting nut (201d) fixedly connected to the side wall of the fixing ring (201c).
2. The corrosion-resistant composite electrode circulating water washing electrostatic precipitator according to claim 1, characterized in that: A motor (204) is fixedly connected to one side of the end of the connecting cylinder (203), and a coupling (205) is fixedly connected to the other side of the end of the connecting cylinder (203). The output shaft end of the motor (204) is connected to the stirring mechanism (201) through the coupling (205).
3. The corrosion-resistant composite electrode circulating water washing electrostatic precipitator according to claim 2, characterized in that: The connecting cylinder (203) has an exhaust port (106) fixedly connected to its side wall, and the exhaust port (106) has a flange sealing the outer ring.
4. The corrosion-resistant composite electrode circulating water washing electrostatic precipitator according to claim 3, characterized in that: An air inlet pipe (107) is fixedly connected to the side wall of the dust collector housing (104), and an umbrella-shaped guide hood is provided at the end of the air inlet pipe (107).
5. The corrosion-resistant composite electrode circulating water washing electrostatic precipitator according to claim 4, characterized in that: The bottom of the hopper (103) is fitted with a liquid collection tank (206), and a filter screen is provided inside the liquid collection tank (206).
6. The corrosion-resistant composite electrode circulating water washing electrostatic precipitator according to claim 5, characterized in that: The bottom of the liquid collection tank (206) is fixedly connected to a drain port (207), and a drain valve is provided on the outer ring of the drain port (207).
7. The corrosion-resistant composite electrode circulating water washing electrostatic precipitator according to claim 6, characterized in that: The bottom of the bracket (101) is rotatably connected to a caster (108), and the outer surface of the caster (108) is provided with anti-slip texture.