A slitting device for metal material
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN JIANYANG STAINLESS STEEL CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]本实用新型的目的在于克服现有技术的不足,适应现实需要,提供一种金属材料制作用开槽装置,以解决当前开槽装置加工波浪形槽操作不便的技术问题
1、本实用新型通过连接板固定安装开槽模具,且开槽模具板壁开设与开槽机构刀具贴合的波浪槽,在支撑框与开槽组件配合可位移调整位置的设计下,可以使开槽模具上的波浪槽能严格限制开槽机构的运动轨迹,避免刀具在加工过程中因偏移导致的槽型不规则问题,确保开槽深度、形状与预设标准高度一致,尤其适用于对槽型精度要求高的金属构件加,且结构配合简单,降低开槽成本,操作方便。
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Figure CN224600670U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing equipment technology, and more specifically, to a grooving device for metal material manufacturing. Background Technology
[0002] In the processing of metal materials, it is often necessary to create grooves on the surface of workpieces such as metal sheets and pipes to meet subsequent assembly, connection, or special functional requirements. Among them, corrugated grooves are widely used in heat dissipation components, decorative metal parts, and mechanical transmission components due to their unique structural characteristics.
[0003] Currently, traditional metal grooving devices mostly use linear feed or fixed trajectory processing methods, which makes it difficult to accurately and efficiently process wavy grooves. There are two main methods for processing wavy grooves: one is to use manual hand tools for milling, which is not only labor-intensive and inefficient, but also difficult to guarantee processing accuracy, resulting in poor consistency in the curvature and depth of the wavy groove; the other is to use large CNC machining centers, which have high processing accuracy, but are expensive and complex to operate, making them unsuitable for the mass production or simple processing needs of small and medium-sized enterprises.
[0004] Therefore, there is an urgent need for a grooving device for metal materials that is simple in structure, low in cost, easy to operate, and can guarantee processing accuracy, in order to solve the problems existing in the prior art. In view of this, we propose a grooving device for metal material manufacturing. Utility Model Content
[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide a grooving device for metal material manufacturing, so as to solve the technical problem that the current grooving device is inconvenient to operate when processing wavy grooves.
[0006] To solve the above technical problems, the present invention provides the following technical solution: a grooving device for making metal materials, including a fixed frame, a lifting clamp fixedly installed on the bottom and top side of the fixed frame, a support frame opposite to each other fixedly installed on the top and bottom side of the fixed frame, a grooving component movably installed between the two support frames, a connecting plate fixedly installed between adjacent columns of the fixed frame, and a grooving mold for limiting the grooving path of the lifting clamp fixedly installed between the facing surfaces of the two connecting plates; The grooving assembly includes support blocks that are respectively attached to the inner edges of the two side support frames. A fixing plate is fixedly installed on the facing surfaces of the two side support blocks. A drive motor is fixedly installed on the side wall of one side fixing plate. The output end of the drive motor is connected to the fixing seat through a screw thread, and the other end of the screw is rotatably connected to the fixing plate. A grooving mechanism for grooving is fixedly installed inside the fixing seat. Limiting plates are fixedly installed laterally on the opposing surfaces of the connecting plates on both sides, and a wave groove is provided on the plate wall of the slotting mold to fit the limiting rod cutter.
[0007] This utility model uses a connecting plate to fix and install a grooving mold. The wall of the grooving mold has a corrugated groove that fits with the cutting tool of the grooving mechanism. With the design of the support frame and the grooving component, which can be moved and adjusted, the corrugated groove on the grooving mold can strictly limit the movement trajectory of the grooving mechanism, avoid the problem of irregular groove shape caused by the tool deviation during processing, and ensure that the grooving depth, shape and height are consistent with the preset standard height. It is especially suitable for processing metal components with high requirements for groove shape accuracy. Moreover, the structure is simple to match, reduces grooving cost and is easy to operate.
[0008] Preferably, elastic bands are fixedly provided on the inner edges of the support frame, and connecting blocks that are fixedly connected to the support block are fixedly provided at the ends of the elastic bands on both sides.
[0009] Preferably, the bottom inner edge of the support frame is provided with a horizontal groove, and the bottom sides of the connecting blocks on both sides are fixedly provided with sliders that are slidably connected to the groove.
[0010] Preferably, the opposing sides of the wave groove are provided with grooves of corresponding shapes, and the contact surfaces of the wave groove and the cutting tool of the grooving mechanism are both smooth surfaces.
[0011] Preferably, both ends of the slotted mold are fixedly provided with insert plates that penetrate the limiting plate. The insert plates have slots that are horizontally opened on the wall of the limiting plate, and the slots are filled with limiting blocks that fit against the top surface of the limiting plate.
[0012] Preferably, the top side of the limiting block is provided with a locking groove that engages with the slot, and a gap of the same size as the locking groove is reserved between the grooving mold and the limiting plate.
[0013] Preferably, a limiting rod is fixedly connected to the opposing surfaces of the two fixing plates away from the drive motor, and the limiting rod passes through the opposing sidewall of the fixing seat.
[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model uses a connecting plate to fix and install a grooving mold, and the wall of the grooving mold has a corrugated groove that fits with the cutting tool of the grooving mechanism. With the design of the support frame and the grooving component being able to be displaced and adjusted, the corrugated groove on the grooving mold can strictly limit the movement trajectory of the grooving mechanism, avoid the problem of irregular groove shape caused by the tool offset during processing, and ensure that the grooving depth, shape and height are consistent with the preset standard height. It is especially suitable for processing metal components with high requirements for groove shape accuracy, and the structure is simple to match, reducing grooving costs and making operation convenient.
[0015] 2. In this utility model, the elastic bands fixed to the inner edges of the support frame are connected to the support block through the connecting block. The elastic bands can provide buffering force when the slotting component moves laterally, preventing the component from shaking violently due to inertia. At the same time, the bottom groove of the support frame and the bottom slider of the connecting block slide together to form a stable lateral movement track, preventing the support block from tilting or shifting during the movement, ensuring the stability of the device structure during the entire slotting process, reducing processing errors or safety hazards caused by component shaking, and further improving the accuracy of the wavy slotting.
[0016] 3. This utility model also makes the contact surfaces of the wave groove and the cutting tool of the grooving mechanism smooth, and the opposite sides of the wave groove are provided with grooves of corresponding shapes, which reduces the frictional resistance between the cutting tool and the mold, reduces the tool wear rate, and extends the tool service life. At the same time, reducing tool wear can reduce the probability of deviation and maintain stable grooving accuracy. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the structure of this utility model; Figure 3 for Figure 2 A further sectional view of the structure; Figure 4 for Figure 2 Enlarged structural diagram of section A; Figure 5 for Figure 3 Enlarged structural diagram of section B.
[0018] The following are the labels in the diagram: 1. Fixed frame; 2. Lifting clamp; 3. Support frame; 301. Elastic band; 302. Connecting block; 303. Slide groove; 304. Slider; 4. Slotting assembly; 401. Support block; 402. Fixed plate; 403. Drive motor; 404. Fixed seat; 405. Limiting rod; 406. Slotting mechanism; 5. Connecting plate; 501. Limiting plate; 6. Slotting mold; 601. Wave groove; 602. Insert plate; 603. Slot; 7. Limiting insert block; 701. Locking slot. Detailed Implementation
[0019] like Figures 1 to 5As shown, this utility model relates to a grooving device for metal material manufacturing, including a fixed frame 1. A lifting clamp 2 is fixedly installed on the bottom and top sides of the fixed frame 1. Opposite support frames 3 are fixedly installed on the top and bottom sides of the fixed frame 1. A grooving component 4 is movably installed between the two support frames 3. A connecting plate 5 is fixedly installed between adjacent columns of the fixed frame 1. A grooving mold 6 for limiting the grooving path of the lifting clamp 2 is fixedly installed between the facing surfaces of the two connecting plates 5. The lifting clamp 2 includes a liftable electric push rod structure and an electric structure for pushing the clamp displacement, realizing the effect of lifting and clamping, which facilitates the adjustment of the grooving position and height of the metal material. The design of the support frame 3 supports the grooving component 4 while facilitating its automatic displacement. The cooperation between the connecting plate 5 and the grooving mold 6 can limit the grooving direction of the grooving component 4 and improve the grooving accuracy.
[0020] The grooving assembly 4 includes support blocks 401 that are respectively attached to the inner edges of the two side support frames 3. Fixing plates 402 are fixedly installed on the facing surfaces of the two side support blocks 401. A drive motor 403 is fixedly installed on the side wall of one side fixing plate 402. The output end of the drive motor 403 is connected to the fixing seat 404 through a lead screw thread, and the other end of the lead screw is rotatably connected to the fixing plate 402. A grooving mechanism 406 for grooving is fixedly installed inside the fixing seat 404. The drive motor 403 can be controlled to move by connecting to the fixing seat 404 through the lead screw, thereby completing the opening of the wavy groove during the movement. The grooving mechanism 406 is a prior art structure that achieves grooving by controlling the rotation of the cutting tool.
[0021] Limiting plates 501 are fixedly installed laterally on the opposing surfaces of the two connecting plates 5. A wave groove 601 is provided on the plate wall of the slotting mold 6 to fit with the cutting tool of the limiting rod 405. The setting of the wave groove 601 can limit the slotting size. The connection method with the limiting plate 501 can be changed to different sizes of wave groove 601 as needed to improve the flexibility of structural fit.
[0022] In the embodiments of this utility model, elastic bands 301 are fixedly provided on the inner edges of the support frame 3 facing each other, and connecting blocks 302 that are fixedly connected to the support block 401 are fixedly provided at the ends of the elastic bands 301 on both sides. A sliding groove 303 is opened laterally on the inner bottom edge of the support frame 3, and sliders 304 that are slidably connected to the sliding groove 303 are fixedly provided on the bottom side of the connecting blocks 302 on both sides. Through cooperation, the stability of the displacement of the support block 401 during the grooving process can be improved, and the probability of deviation due to vibration can be reduced.
[0023] In the embodiments of this utility model, the opposing sides of the wave groove 601 are provided with grooves of corresponding shapes, and the contact surfaces of the wave groove 601 and the cutting tool of the grooving mechanism 406 are both smooth surfaces; through cooperation, the frictional resistance between the two can be reduced, the wear caused by the rotation displacement of the cutting tool can be reduced, and the stable grooving accuracy can be maintained.
[0024] In the embodiments of this utility model, insert plates 602 that penetrate the limiting plate 501 are fixedly provided on the top side of both ends of the slotting mold 6. The insert plates 602 are horizontally provided with slots 603 protruding from the plate wall of the limiting plate 501. A limiting block 7 that fits against the top surface of the limiting plate 501 is inserted into the slot 603. The position of the slotting mold 6 can be easily fixed by the cooperation between the limiting block 7 and the slot 603, and it is easy to disassemble and replace.
[0025] In the embodiments of this utility model, the top side of the limiting plug 7 is provided with a locking groove 701 that engages with the slot 603, and a gap of the same size as the locking groove 701 is reserved between the grooving mold 6 and the limiting plate 501. The locking effect of the grooving mold 6 can be enhanced by the locking engagement, making it less likely to shake during the grooving process.
[0026] In an embodiment of this utility model, a limiting rod 405 is fixedly connected to the opposing surfaces of the two fixing plates 402 and away from the drive motor 403. The limiting rod 405 passes through the opposing side wall of the fixing seat 404. The design of the limiting rod 405 can improve the limiting strength of the fixing seat 404, so that it can maintain the stability of movement when the lead screw controls the displacement.
[0027] Working Principle: This embodiment provides a grooving device for metal material fabrication. Before grooving, the operator places the metal material to be grooved in the clamping area of the lifting clamp 2, and then activates the control switch of the lifting clamp 2. Based on its own lifting drive structure, such as hydraulic or electric drive, the lifting clamp 2 first moves the metal material upward to a position close to the grooving mold 6, and then the clamping mechanism of the clamp securely holds the metal material to ensure that the material will not shift during the grooving process. At this time, a suitable gap is reserved between the top of the lifting clamp 2 and the bottom of the grooving mold 6. This gap needs to match the subsequent grooving depth to provide space for the cutting of the grooving mechanism 406. First, the grooving mechanism 406 is activated, causing the tool at its output end to rotate. Then, the drive motor 403 is activated. The lead screw connected to its output end can control the movement of the connected fixed seat 404 under the cooperation of the limit rod 405, so that the rotating tool can groove along the wave groove 601 on the surface of the metal material. While the grooving mechanism 406 rotates and cuts, the lifting clamp 2 slowly moves the metal material upwards, allowing for adjustment of the grooving depth. The shape of the corrugated groove 601 directly determines the movement trajectory of the grooving mechanism 406. When cutting the metal material, the tool moves along the contour of the corrugated groove 601, thus creating a groove in the metal material that matches the shape of the corrugated groove 601. During the movement of the grooving mechanism 406 along the corrugated groove 601, it drives the two side support blocks 401 to move synchronously through the fixed seat 404 and the fixed plate 402. This causes the support blocks 401 to slide along the inner edge of the support frame 3. Simultaneously, the elastic band 301 on the inner edge of the support frame 3 stretches or contracts according to the movement direction of the support blocks 401, providing a reverse pulling force to the support blocks 401 through elasticity, ensuring that the support blocks 401 always fit against the inner edge of the support frame 3, further improving the stability of the grooving assembly 4's movement. The limiting plates 501 on the connecting plates 5 on both sides not only fix the grooving mold 6, but also restrict the lateral displacement of the metal material, preventing the material from shifting to the sides during cutting. Simultaneously, the through-feed constraint of the limiting rod 405 on the fixed seat 404 prevents lateral swaying of the fixed seat 404 during rotation and movement, ensuring the precise cutting position of the grooving mechanism 406. After the metal material has completed grooving to a preset length or depth, the drive motor 403 is turned off, the grooving mechanism 406 stops working, the lifting clamp 2 drives the material downwards to reset and releases the clamp, and the operator removes the processed metal material, completing one grooving operation. If a different grooving specification is needed, simply remove the limiting block 7, replace the grooving mold 6 with the corresponding wave groove 601, and repeat the above process to achieve the processing of different shaped grooves.
[0028] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.
Claims
1. A grooving device for manufacturing metal materials, characterized in that, The device includes a fixed frame (1), a lifting clamp (2) is fixedly installed on the bottom and top side of the fixed frame (1), a support frame (3) with opposite positions is fixedly installed on the top and bottom side of the fixed frame (1), a slotting assembly (4) is movably installed between the two support frames (3), a connecting plate (5) is fixedly installed between the adjacent columns of the fixed frame (1), and a slotting mold (6) for limiting the slotting path of the lifting clamp (2) is fixedly installed between the facing surfaces of the two connecting plates (5). The grooving assembly (4) includes support blocks (401) that are respectively attached to the inner edges of the two side support frames (3). The opposing surfaces of the two side support blocks (401) are fixedly provided with fixing plates (402). A drive motor (403) is fixedly installed on the side wall of one side fixing plate (402). The output end of the drive motor (403) is connected to the fixing seat (404) through a screw thread, and the other end of the screw is rotatably connected to the fixing plate (402). A grooving mechanism (406) for grooving is fixedly installed inside the fixing seat (404). Limiting plates (501) are fixedly installed laterally on the facing surfaces of the connecting plates (5) on both sides, and a wave groove (601) is provided on the plate wall of the slotting mold (6) to fit with the cutting tool of the limiting rod (405).
2. The grooving device for manufacturing metal materials according to claim 1, characterized in that, Elastic bands (301) are fixedly provided on the inner sides of the support frame (3), and connecting blocks (302) that are fixedly connected to the support block (401) are fixedly provided at the ends of the elastic bands (301) on both sides.
3. The grooving device for manufacturing metal materials according to claim 2, characterized in that, The bottom inner edge of the support frame (3) is provided with a horizontal groove (303), and the bottom sides of the connecting blocks (302) on both sides are fixedly provided with sliders (304) that are slidably connected to the groove (303).
4. The grooving device for manufacturing metal materials according to claim 1, characterized in that, The wave groove (601) has grooves of corresponding shapes on its opposite sides, and the contact surfaces of the wave groove (601) and the cutting tool of the grooving mechanism (406) are both smooth surfaces.
5. The grooving device for manufacturing metal materials according to claim 1, characterized in that, Both ends of the slotted mold (6) are fixedly provided with insert plates (602) that penetrate the limiting plate (501). The insert plate (602) protrudes from the plate wall of the limiting plate (501) and has a slot (603) that penetrates horizontally. The slot (603) is fitted with a limiting block (7) that fits against the top surface of the limiting plate (501).
6. The grooving device for manufacturing metal materials according to claim 5, characterized in that, The top side of the limiting plug (7) is provided with a locking groove (701) that engages with the slot (603), and a gap of the same size as the locking groove (701) is reserved between the grooving mold (6) and the limiting plate (501).
7. The grooving device for manufacturing metal materials according to claim 1, characterized in that, A limiting rod (405) is fixedly connected to the opposing side of the two fixing plates (402) and away from the drive motor (403). The limiting rod (405) passes through the opposite side wall of the fixing seat (404).