A soldering device for data line production

CN224600706UActive Publication Date: 2026-08-07DONGGUAN RUICHUANGXIN TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN RUICHUANGXIN TECHNOLOGY CO LTD
Filing Date
2025-08-07
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]然而,这种操作模式存在一定的缺陷:一方面,由于电烙铁前端的金属加部分长期处于高温状态,而操作者在频繁取放数据线和接头过程中,手部需在电烙铁附近进行精细操作,稍有不慎就可能触碰到高温金属部分,极易造成烫伤事故;另一方面,焊锡过程中,焊锡丝中的助焊剂(如松香、树脂等)在高温下会挥发产生有害烟尘,这些烟尘粒径小、扩散速度快,若缺乏有效的收集处理措施,会迅速飘散在操作环境中,烟尘飘散到空气中后容易被操作者吸入到体内,从而容易对操作者的身体造成损伤

Benefits of technology

[0014] The beneficial effects of this invention are as follows: During use, the shield can protect the high-temperature metal part of the soldering iron's tip, thus preventing operators from touching the hot part of the soldering iron and getting burned when handling data cables and connectors, thereby improving operational safety. Furthermore, during soldering, the fan allows the fumes generated during soldering to enter the shield with the airflow, and then through the connecting pipe into the connector box. As the air flows inside the connector box, the fumes are adsorbed and purified by multiple activated carbon honeycomb blocks. The purified air is then discharged from the fan, preventing the fumes generated during soldering from dispersing into the air. The activated carbon honeycomb blocks can be inhaled by operators, causing injury. The partition divides the interior of the connecting box into two spaces, allowing air to flow from one end to the other, then through the vent into the other space, and then back to the other, creating a U-shaped airflow path. This increases the contact time between the air and the activated carbon honeycomb blocks, improving the adsorption and purification effect. The pressure structure allows for the removal and installation of the cover. Once the cover is removed from the top of the connecting box, the activated carbon honeycomb blocks can be taken out and replaced. Regular replacement of the activated carbon honeycomb blocks ensures effective adsorption and purification of the smoke and dust.

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Abstract

The utility model relates to soldering device technical field, specifically is a kind of soldering device for data line production, including soldering machine body, and welding structure is equipped on soldering machine body, and fixedly connected with support seat on soldering machine body, and the top side of support seat is fixedly connected with connecting box, and the top of connecting box is clamped with cover plate, and multiple activated carbon honeycomb blocks are placed in the inside of connecting box, and the inside of connecting box is fixedly connected with baffle, and the bottom side of cover plate is in contact with baffle, and baffle is equipped with air hole, and fan is installed on connecting box, and support seat is fixedly connected with support rod, and support rod is fixedly connected with baffle cover, and baffle cover and connecting box are communicated by communicating pipe, and connecting box is equipped with pressure structure;The high-temperature metal part of electric iron bit front end can be shielded and protected, to avoid hand being scalded, while the smoke and dust generated in soldering process can be purified, to avoid harmful smoke and dust being inhaled into body by operator to cause damage to operator's body.
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Description

Technical Field

[0001] This utility model relates to a soldering device, specifically a soldering device for data cable production, and belongs to the technical field of soldering devices. Background Technology

[0002] As the core connector for transmitting power and data between electronic devices, the data cable typically contains multiple copper wires, while the connector integrates metal contacts. The stable connection between the two directly determines the conductivity, transmission stability, and lifespan of the data cable. Soldering is the key step in achieving this connection. By heating the solder wire to a molten state with a soldering iron, the fluidity of the solder fills the gap between the wires and the metal parts of the connector, forming a high-strength, low-resistance conductive connection after cooling. This ensures efficient transmission of current and data signals, while also enhancing the mechanical strength between the connector and the wires, preventing malfunctions such as poor contact or wire breakage caused by frequent plugging and unplugging or slight pulling. During soldering, the data cable connector and one end of the data cable need to be placed on a positioning mold and pressed and fixed by hand. Then, the soldering iron presses the solder wire onto the connector. Under the heating of the soldering iron, the solder wire melts, thus achieving soldering between the data cable and the data cable connector.

[0003] However, this operating mode has certain drawbacks: On the one hand, because the metal part at the tip of the soldering iron is at a high temperature for a long time, and the operator needs to perform delicate operations near the soldering iron when frequently picking up and putting away data cables and connectors, a slight carelessness may cause contact with the high-temperature metal part, which can easily cause burns; on the other hand, during the soldering process, the flux in the solder wire (such as rosin, resin, etc.) will volatilize at high temperatures and produce harmful fumes. These fumes have small particle sizes and spread quickly. If there are no effective collection and treatment measures, they will quickly drift into the operating environment. After the fumes drift into the air, they can easily be inhaled by the operator, which can easily cause damage to the operator's body. Utility Model Content

[0004] The purpose of this invention is to provide a soldering device for data cable production in order to solve the above problems. It can shield and protect the high-temperature metal part at the front end of the soldering iron to prevent burns to the hands. At the same time, it can purify the fumes generated during the soldering process to prevent harmful fumes from being inhaled by the operator and causing damage to the operator's body.

[0005] The utility model realizes the above object through the following technical solutions. A soldering device for data cable production includes a soldering machine body. A welding structure is provided on the soldering machine body. A support base is fixedly connected to the soldering machine body. A purification structure is provided on the support base. The purification structure includes a connection box and a cover plate. The connection box is fixedly connected to the top side of the support base. The cover plate is clamped at the top end of the connection box. A plurality of activated carbon honeycomb blocks are placed inside the connection box. A partition board is fixedly connected inside the connection box. The bottom side of the cover plate abuts against the partition board. An air vent is provided on the partition board. A fan is installed on the connection box. A support rod is fixedly connected to the support base. A shielding cover is fixedly connected to the support rod. The shielding cover and the connection box are connected through a communicating pipe. A pressing structure is provided on the connection box.

[0006] Preferably, the partition board is arranged in the middle of the connection box, and the overall cross-section of the support base is in a "C" shape structure.

[0007] Preferably, the pressing structure includes a connection seat and a rotating plate. Connection seats are fixedly connected to both sides of the connection box. A rotating plate is rotatably connected to the connection seat. A second screw rod is threadedly connected to the rotating plate. One end of the second screw rod abuts against the cover plate.

[0008] Preferably, a knob is fixedly connected to one end of the second screw rod, and the overall cross-section of the rotating plate is in an L shape structure.

[0009] Preferably, the welding structure includes a support plate and a cylinder. The support plate is fixedly connected to the soldering machine body. A cylinder is installed at the top end of the support plate. A sliding seat is fixedly connected to the bottom end of the cylinder. A guide rail is fixedly connected to one side of the support plate. The sliding seat is slidably connected to the guide rail. A connecting rod is fixedly connected to the sliding seat. A connecting block is fixedly connected to the connecting rod. A pressing block is provided on one side of the connecting block. An electric soldering iron is arranged between the connecting block and the pressing block. A shielding cover is sleeved outside the electric soldering iron. Two bolts penetrate through the pressing block, and the bolts are threadedly connected to the connecting block.

[0010] Preferably, the overall cross-section of the support plate is in an L shape structure, and the overall cross-section of the connecting rod is in an L shape structure.

[0011] Preferably, a fixing structure is provided on the soldering machine body, and a positioning mold is provided on the fixing structure.

[0012] Preferably, the fixing structure includes a base plate and a vertical plate. The base plate is fixedly connected to the soldering machine body, and the vertical plate is fixedly connected to the base plate. Two guide posts are slidably connected to the vertical plate. The same clamping plate is fixedly connected to the two guide posts, and the same connecting plate is fixedly connected to the two guide posts. The clamping plate abuts against one side of the positioning mold, and the vertical plate abuts against the other side of the positioning mold. A first screw is threadedly connected to the connecting plate, and one end of the first screw abuts against the vertical plate.

[0013] Preferably, the two guide posts are symmetrically distributed about the middle of the clamping plate, and a knob is fixedly connected to one end of the first screw.

[0014] The beneficial effects of this invention are as follows: During use, the shield can protect the high-temperature metal part of the soldering iron's tip, thus preventing operators from touching the hot part of the soldering iron and getting burned when handling data cables and connectors, thereby improving operational safety. Furthermore, during soldering, the fan allows the fumes generated during soldering to enter the shield with the airflow, and then through the connecting pipe into the connector box. As the air flows inside the connector box, the fumes are adsorbed and purified by multiple activated carbon honeycomb blocks. The purified air is then discharged from the fan, preventing the fumes generated during soldering from dispersing into the air. The activated carbon honeycomb blocks can be inhaled by operators, causing injury. The partition divides the interior of the connecting box into two spaces, allowing air to flow from one end to the other, then through the vent into the other space, and then back to the other, creating a U-shaped airflow path. This increases the contact time between the air and the activated carbon honeycomb blocks, improving the adsorption and purification effect. The pressure structure allows for the removal and installation of the cover. Once the cover is removed from the top of the connecting box, the activated carbon honeycomb blocks can be taken out and replaced. Regular replacement of the activated carbon honeycomb blocks ensures effective adsorption and purification of the smoke and dust. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 for Figure 1 The diagram shown is an enlarged view of the structure of part A.

[0017] Figure 3 This is a schematic diagram of the connection structure between the connecting box and the cover plate of this utility model;

[0018] Figure 4 for Figure 3 The diagram shows an enlarged view of section B.

[0019] In the figure: 1, the main body of the soldering machine; 2, the welding structure; 201, the support plate; 202, the cylinder; 203, the sliding seat; 204, the guide rail; 205, the connecting rod; 206, the connecting block; 207, the pressing block; 208, the bolt; 209, the electric soldering iron; 3, the positioning die; 4, the fixing structure; 401, the bottom plate; 402, the vertical plate; 403, the guide post; 404, the clamping plate; 405, the connecting plate; 406, the first screw; 5, the purification structure; 501, the connecting box; 502, the cover plate; 503, the activated carbon honeycomb block; 504, the partition plate; 505, the ventilation port; 506, the fan; 507, the connecting pipe; 508, the shielding cover; 509, the support rod; 6, the pressing structure; 601, the connecting seat; 602, the rotating plate; 603, the second screw; 7, the support seat. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-4 As shown, a soldering device for data cable production includes the main body 1 of the soldering machine. A welding structure 2 is provided on the main body 1 of the soldering machine. A support seat 7 is fixedly connected to the main body 1 of the soldering machine. A purification structure 5 is provided on the support seat 7. The purification structure 5 includes a connecting box 501 and a cover plate 502. The connecting box 501 is fixedly connected to the top side of the support seat 7. The cover plate 502 is snap-fitted to the top end of the connecting box 501. A plurality of activated carbon honeycomb blocks 503 are placed inside the connecting box 501. A partition plate 504 is fixedly connected inside the connecting box 501. The bottom side of the cover plate 502 abuts against the partition plate 504. A ventilation port 505 is provided on the partition plate 504. A fan 506 is installed on the connecting box 501. A support rod 509 is fixedly connected to the support seat 7. A shielding cover 508 is fixedly connected to the support rod 509. The shielding cover 508 and the connecting box 501 are connected through a connecting pipe 507. A pressing structure 6 is provided on the connecting box 501.

[0022] As a technical optimization solution of the present invention, the partition plate 504 is provided in the middle of the connecting box 501. The partition plate 504 can divide the space inside the connecting box 501, so that air can flow in a U-shaped path. The overall cross-section of the support seat 7 is in a "C" - shaped structure, and the support seat 7 can support the connecting box 501.

[0023] As a technical optimization of this utility model, the pressing structure 6 includes a connecting seat 601 and a rotating plate 602. The connecting box 501 is fixedly connected to both sides of the connecting seat 601, so the rotating plate 602 can rotate around the connecting seat 601. The rotating plate 602 is rotatably connected to the connecting seat 601. The rotating plate 602 is threadedly connected to the rotating plate 602. One end of the second screw 603 abuts against the cover plate 502, so the cover plate 502 can be fixed.

[0024] As a technical optimization of this utility model, a knob is fixedly connected to one end of the second screw 603, and the overall cross-section of the rotating plate 602 is L-shaped. Therefore, when the rotating plate 602 rotates at a certain angle, it will not block the cover plate 502, thereby facilitating the disassembly of the cover plate 502.

[0025] As a technical optimization of this utility model, the welding structure 2 includes a support plate 201 and a cylinder 202. The support plate 201 is fixedly connected to the soldering machine body 1. The overall cross-section of the support plate 201 is L-shaped. The cylinder 202 is installed at the top of the support plate 201. A slide block 203 is fixedly connected to the bottom of the cylinder 202. A guide rail 204 is fixedly connected to one side of the support plate 201. The slide block 203 is slidably connected to the guide rail 204. By sliding the slide block 203 on the guide rail 204, the soldering iron 209 can move along a specific trajectory. A connecting rod is fixedly connected to the slide block 203. The connecting rod 205 has an L-shaped cross-section. A connecting block 206 is fixedly connected to the connecting rod 205. A pressure block 207 is provided on one side of the connecting block 206. A soldering iron 209 is provided between the connecting block 206 and the pressure block 207. A cover 508 is fitted over the outside of the soldering iron 209. Two bolts 208 are threaded through the pressure block 207. The bolts 208 are threadedly connected to the connecting block 206. After unscrewing the two bolts 208 from the connecting block 206, the pressure block 207 can be removed from one side of the connecting block 206. Then the soldering iron 209 can be removed for cleaning and maintenance.

[0026] As a technical optimization of this utility model, the soldering machine body 1 is provided with a fixing structure 4, and the fixing structure 4 is provided with a positioning mold 3. The positioning mold 3 can position the connector and data cable, thereby ensuring the accuracy of soldering. The fixing structure 4 includes a base plate 401 and a vertical plate 402. The base plate 401 is fixedly connected to the soldering machine body 1, and the vertical plate 402 is fixedly connected to the base plate 401. Two guide posts 403 are slidably connected to the vertical plate 402. 03 can guide the movement of the clamping plate 404. The same clamping plate 404 is fixedly connected to the two guide posts 403. The same connecting plate 405 is fixedly connected to the two guide posts 403. The clamping plate 404 abuts against one side of the positioning mold 3, and the vertical plate 402 abuts against the other side of the positioning mold 3. Therefore, the positioning mold 3 can be fixed. A first screw 406 is threadedly connected to the connecting plate 405. One end of the first screw 406 abuts against the vertical plate 402.

[0027] As a technical optimization of this utility model, the two guide posts 403 are symmetrically distributed about the middle of the clamping plate 404, and a knob is fixedly connected to one end of the first screw 406, so that the first screw 406 can be rotated by hand using the knob.

[0028] In use, the shield 508 protects the hot metal part at the tip of the soldering iron 209, preventing burns to the operator's hands when handling the data cable and connector, thus improving operational safety. The positioning mold 3 positions the connector and data cable. Once positioned, the cylinder 202 extends, causing the slide 203 to slide on the guide rail 204. The movement of the slide 203 moves the connecting rod 205, causing the soldering iron 209 to move along with it. During this movement... The solder wire is pressed onto the connector and data cable. After melting, the solder wire bonds the copper wire cores of the connector and data cable together, thus soldering the data cable and connector. During the soldering process, the fan 506 is activated. The fumes generated during soldering are drawn into the baffle 508 by the airflow from the fan 506, and then through the connecting pipe 507 into the connection box 501. As the air flows within the connection box 501, the fumes are adsorbed and purified by multiple activated carbon honeycomb blocks 503. The purified air is then discharged from the fan 506, thus preventing the fumes generated during soldering from being dispersed into the air and inhaled by the operator. The operator's body may be injured. Furthermore, the partition 504 divides the interior of the connecting box 501 into two spaces. Air flows from one end of one space to the other, then enters the other space through the vent 505, and flows from one end of the other space to the other, creating a U-shaped airflow path. This increases the contact time between the air and the activated carbon honeycomb block 503, improving the smoke and dust adsorption and purification effect. When the cover plate 502 needs to be removed, the second screw 603 can be turned by hand. As the second screw 603 rotates, its end will no longer contact the cover plate 502. Then, the rotating plate 602 can be rotated to deviate from the cover plate 502. When both rotating plates 602 are offset from the top of the cover plate 502, the cover plate 502 can be removed from the top of the connecting box 501. Then the activated carbon honeycomb block 503 can be removed from the inside of the connecting box 501 for replacement. Regular replacement of the activated carbon honeycomb block 503 can ensure the effect of smoke and dust adsorption and purification. By turning the first screw 406 by hand, when the end of the first screw 406 does not abut against the vertical plate 402, the positioning mold 3 can be removed from between the vertical plate 402 and the clamping plate 404, so that the positioning mold 3 can be replaced. At the same time, after the positioning mold 3 is removed, it is also convenient to clean its surface thoroughly, so as to ensure its positioning accuracy.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A soldering apparatus for data cable production, comprising a soldering machine body (1), characterized in that: The soldering machine body (1) is provided with a welding structure (2). A support base (7) is fixedly connected to the soldering machine body (1). A purification structure (5) is provided on the support base (7). The purification structure (5) includes a connection box (501) and a cover plate (502). The connection box (501) is fixedly connected to the top side of the support base (7). The cover plate (502) is snap-fitted to the top end of the connection box (501). A plurality of activated carbon honeycomb blocks (503) are placed inside the connection box (501). A partition plate (504) is fixedly connected inside the connection box (501). The bottom side of the cover plate (502) abuts against the partition plate (504). An air vent (505) is provided on the partition plate (504). A fan (506) is installed on the connection box (501). A support rod (509) is fixedly connected to the support base (7). A shielding cover (508) is fixedly connected to the support rod (509). The shielding cover (508) and the connection box (501) are connected through a communicating pipe (507). A pressing structure (6) is provided on the connection box (501).

2. The soldering apparatus for data cable production according to claim 1, characterized in that: The partition plate (504) is arranged in the middle of the connection box (501). The overall cross-section of the support base (7) is in a "C" shape structure.

3. The soldering apparatus for data cable production according to claim 1, characterized in that: The pressing structure (6) includes a connection seat (601) and a rotating plate (602). Connection seats (601) are fixedly connected to both sides of the connection box (501). A rotating plate (602) is rotatably connected to the connection seats (601). A second screw rod (603) is threadedly connected to the rotating plate (602). One end of the second screw rod (603) abuts against the cover plate (502).

4. The soldering apparatus for data cable production according to claim 3, characterized in that: One end of the second screw rod (603) is fixedly connected with a knob. The overall cross-section of the rotating plate (602) is in an L shape structure.

5. The soldering apparatus for data cable production according to claim 1, characterized in that: The welding structure (2) includes a support plate (201) and a cylinder (202). The support plate (201) is fixedly connected to the soldering machine body (1). A cylinder (202) is installed at the top end of the support plate (201). The bottom end of the cylinder (202) is fixedly connected with a sliding seat (203). A guide rail (204) is fixedly connected to one side of the support plate (201). The sliding seat (203) is slidably connected to the guide rail (204). A connecting rod (205) is fixedly connected to the sliding seat (203). A connecting block (206) is fixedly connected to the connecting rod (205). A pressing block (207) is provided on one side of the connecting block (206). An electric soldering iron (209) is provided between the connecting block (206) and the pressing block (207). The electric soldering iron (209) is externally sleeved with a shielding cover (508). Two bolts (208) penetrate through the pressing block (207). The bolts (208) are threadedly connected to the connecting block (206).

6. The soldering apparatus for data cable production according to claim 5, characterized in that: The overall cross-section of the support plate (201) is in an L shape structure. The overall cross-section of the connecting rod (205) is in an L shape structure.

7. The soldering apparatus for data cable production according to claim 1, characterized in that: A fixing structure (4) is provided on the soldering machine body (1). A positioning mold (3) is provided on the fixing structure (4).

8. The soldering apparatus for data cable production according to claim 7, characterized in that: The fixed structure (4) includes a base plate (401) and a vertical plate (402). The base plate (401) is fixedly connected to the soldering machine body (1). The vertical plate (402) is fixedly connected to the base plate (401). Two guide posts (403) are slidably connected to the vertical plate (402). The same clamping plate (404) is fixedly connected to the two guide posts (403). The same connecting plate (405) is fixedly connected to the two guide posts (403). The clamping plate (404) abuts against one side of the positioning mold (3). The vertical plate (402) abuts against the other side of the positioning mold (3). A first screw (406) is threadedly connected to the connecting plate (405). One end of the first screw (406) abuts against the vertical plate (402).

9. A soldering apparatus for data cable production according to claim 8, characterized in that: The two guide posts (403) are symmetrically distributed about the middle of the clamping plate (404), and a knob is fixedly connected to one end of the first screw (406).