A welding machine with a detachable and replaceable welding head

CN224600811UActive Publication Date: 2026-08-07ANHUI GUANGSHI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI GUANGSHI ELECTRONIC TECHNOLOGY CO LTD
Filing Date
2025-07-10
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]现有的焊接机在焊接头安装方面,部分焊接机采用螺栓紧固的方式将焊接头固定在焊枪上,该方式需使用扳手等工具进行多次拧紧操作,安装过程繁琐耗时,且在需要频繁更换焊接头的使用场景,如生产线批量焊接的工作场景,扳手等辅助工具也要进行翻找,影响焊接头的更换效率;另一部分焊接机采用一体式结构,焊接头与焊枪不可拆卸,当焊接头出现磨损或损坏时,需整体更换焊枪,增加了维护成本和设备停机时间,故此,我们推出一种新的便于拆卸更换焊接头的焊接机

Benefits of technology

1、将连接块卡接进连接槽内,同时两个嵌入块同步卡入两个嵌入槽内,在此过程中,按压两个弹出块,使两个弹出块分别往两个压缩槽内部移动并压缩压簧,当连接块完全卡接连接槽内后,弹出块在压簧的弹力复位下自动从对应的弹出槽中弹出,连接块与连接槽的卡接以及两个嵌入块与嵌入槽的同步嵌入,实现了双重定位,从多个维度限制焊接头本体的位移,同时,弹出块在压簧弹力复位下自动从弹出槽弹出,形成机械锁止结构,从而使焊接头本体方便快速安装在手持焊枪上,也方便后续对其快速拆卸更换,整个过程操作简单,缩短了焊接头本体更换时间,特别适合对工作效率要求高的焊接作业场景,如生产线批量焊接;

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Abstract

The utility model relates to welding machine technical field especially for a kind of welding machine of convenient dismounting replacement welding head, including machine body, the lower part of the right end of machine body is connected with connecting line, the end fixedly connected with handheld welding gun of connecting line away from machine body, the middle part fixedly connected with mounting block in the front end of handheld welding gun, the front end of mounting block is equipped with connecting groove, the inside of connecting groove is clamped and is connected with installation component, the front part of mounting block upper end and lower end are all equipped with embedding slot, the left end and right end of mounting block are all equipped with pop-out slot, the lower end of machine body four corners is fixedly installed with moving mechanism.The welding machine of the utility model is convenient to dismount replacement welding head, the welding head body is conveniently and quickly installed on handheld welding gun, also convenient subsequent quick dismounting replacement, whole process operation is simple, shortens the replacement time of welding head body, especially suitable for the welding operation scene of high work efficiency requirement, such as production line batch welding.
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Description

Technical Field

[0001] This utility model relates to the field of welding machine technology, and in particular to a welding machine that facilitates the disassembly and replacement of the welding head. Background Technology

[0002] In modern industrial production, welding is a key processing technology widely used in many fields such as machinery manufacturing, automotive industry, and electronics. With the continuous improvement of production efficiency and welding quality requirements, the flexibility, convenience and stability of welding equipment are becoming increasingly important.

[0003] Regarding the installation of welding heads, some existing welding machines use bolts to fix the welding head to the welding torch. This method requires multiple tightening operations using tools such as wrenches, making the installation process cumbersome and time-consuming. In scenarios where frequent welding head replacement is required, such as batch welding on a production line, auxiliary tools like wrenches also need to be searched for, affecting the efficiency of welding head replacement. Other welding machines use an integrated structure where the welding head and welding torch are not detachable. When the welding head is worn or damaged, the entire welding torch must be replaced, increasing maintenance costs and equipment downtime. Therefore, we have introduced a new welding machine that allows for easy disassembly and replacement of the welding head. Utility Model Content

[0004] The main objective of this invention is to provide a welding machine that facilitates the disassembly and replacement of welding heads, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A welding machine with an easy-to-disassemble and replace welding head includes a machine body. A connecting line is connected to the lower right end of the machine body. A handheld welding gun is fixedly connected to the end of the connecting line away from the machine body. An installation block is fixedly connected to the middle of the front end of the handheld welding gun. A connecting groove is opened at the front end of the installation block. An installation component is engaged inside the connecting groove. An embedding groove is opened at the front upper end and the front lower end of the installation block. An ejection groove is opened at the left end and the right end of the installation block. A moving mechanism is fixedly installed at each of the four corners of the lower end of the machine body. A control panel and operation buttons are provided at the front of the machine body.

[0006] Preferably, the mounting assembly includes a connecting block, a welding head body is fixedly mounted on the front end of the connecting block, an embedding block is fixedly connected to the front upper part and the front lower part of the connecting block, a compression groove is formed inside the connecting block and on the right inner part, a compression spring is fixedly connected to the inner wall of two adjacent compression grooves, a connecting piece is fixedly connected to the end of each of the two compression springs away from the inner wall of the compression groove, and a pop-out block is fixedly connected to the end of each of the two connecting pieces away from the compression spring.

[0007] Preferably, the connecting block engages with the connecting slot, and the two embedded blocks engage with the two embedded slots respectively.

[0008] By adopting the above technical solution—the snap-fit ​​between the connecting block and the connecting groove, and the synchronous embedding of the two embedded blocks and the embedded groove—dual positioning is achieved, which restricts the displacement of the welding head body from multiple dimensions.

[0009] Preferably, the two connecting pieces are located inside the two compression grooves, and the two connecting pieces are movably connected to the inner walls of the two compression grooves.

[0010] By adopting the above technical solution, the connecting piece can connect the pop-out block and the compression spring together. Preferably, the two pop-out blocks are slidably connected to the two compression slots respectively, and the two pop-out blocks are engaged with the two pop-out slots respectively.

[0011] By adopting the above technical solution, the pop-out block automatically pops out from the pop-out slot under the elastic force of the compression spring, forming a mechanical locking structure.

[0012] Preferably, the moving mechanism includes a mounting plate, a moving wheel is fixedly mounted on the lower end of the mounting plate, a fixed plate is fixedly connected to the right end of the mounting plate, a connecting plate is fixedly connected to the right end of the fixed plate, a cylinder is fixedly mounted on the upper end of the connecting plate, and a friction pad is fixedly mounted on the output end of the cylinder.

[0013] Preferably, the upper end of the mounting plate is fixedly connected to the bottom of the machine body, and the friction pad is located below the connecting plate.

[0014] By adopting the above technical solution, the friction pad can increase the friction between the friction pad and the ground, thereby enabling the machine body to be fixed in place at the place of use.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. Insert the connecting block into the connecting groove, and simultaneously insert the two embedded blocks into the two embedded grooves. During this process, press the two pop-out blocks to move them into the two compression grooves and compress the compression springs. When the connecting block is fully engaged in the connecting groove, the pop-out blocks automatically pop out from their corresponding pop-out grooves under the spring force. The engagement of the connecting block with the connecting groove and the synchronous insertion of the two embedded blocks with the embedded grooves achieve dual positioning, limiting the displacement of the welding head body from multiple dimensions. At the same time, the pop-out blocks automatically pop out from their pop-out grooves under the spring force, forming a mechanical locking structure. This makes it easy and quick to install the welding head body on the handheld welding gun and also easy to quickly disassemble and replace it. The whole process is simple to operate and shortens the replacement time of the welding head body. It is especially suitable for welding operation scenarios with high work efficiency requirements, such as batch welding on a production line. 2. By setting a moving mechanism at the bottom of the machine body, when the machine body needs to be moved and adjusted, it can be adjusted by means of the moving wheels, without the need for additional handling tools, which improves the space adaptability and usage flexibility of the equipment. After adjusting to the working position, the cylinder is activated, and the cylinder pushes the friction pad to be pressed tightly against the working ground. The friction pad can increase the friction between the friction pad and the ground, thereby limiting and fixing the machine body in the use location, avoiding the equipment from being moved due to external interference, and ensuring the smooth progress of precision work such as welding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a welding machine with an easy-to-disassemble and replace welding head according to the present invention; Figure 2 This is a schematic diagram of the overall structure of a handheld welding torch for a welding machine with an easily disassembled and replaceable welding head, according to the present invention. Figure 3 This is a schematic diagram of the overall structure of the installation assembly of a welding machine with an easy-to-disassemble and replace welding head according to the present invention; Figure 4 This is a schematic diagram of the overall structure of the moving mechanism of a welding machine that facilitates the disassembly and replacement of welding heads, according to the present invention.

[0017] In the diagram: 1. Body; 2. Connecting cable; 3. Handheld welding torch; 4. Mounting block; 5. Connecting groove; 6. Mounting assembly; 61. Connecting block; 62. Welding head body; 63. Embedding block; 64. Compression groove; 65. Compression spring; 66. Connecting piece; 67. Pop-out block; 7. Embedding groove; 8. Pop-out groove; 9. Moving mechanism; 91. Mounting plate; 92. Moving wheel; 93. Fixing plate; 94. Connecting plate; 95. Cylinder; 96. Friction pad; 10. Control panel; 11. Operation button. Detailed Implementation

[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0019] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] Please refer to Figures 1-4. This utility model provides a technical solution: A welding machine with an easy-to-disassemble and replace welding head includes a body 1. A connecting line 2 is connected to the lower right end of the body 1. A handheld welding gun 3 is fixedly connected to the end of the connecting line 2 away from the body 1. A mounting block 4 is fixedly connected to the middle of the front end of the handheld welding gun 3. A connecting groove 5 is opened at the front end of the mounting block 4. A mounting component 6 is engaged inside the connecting groove 5. An embedding groove 7 is opened at the front of the upper end and the front of the lower end of the mounting block 4. An ejection groove 8 is opened at the left end and the right end of the mounting block 4. A moving mechanism 9 is fixedly installed at the four corners of the lower end of the body 1. A control screen 10 and operation buttons 11 are provided at the front of the body 1.

[0022] In this embodiment, the installation component 6 includes a connecting block 61. A welding head body 62 is fixedly installed at the front end of the connecting block 61. An embedded block 63 is fixedly connected to both the upper front end and the lower front end of the connecting block 61. Compression grooves 64 are provided in the left and right inner parts of the connecting block 61. A compression spring 65 is fixedly connected to the inner wall of the two adjacent compression grooves 64. A connecting piece 66 is fixedly connected to the end of the two compression springs 65 away from the inner wall of the compression groove 64. A pop-out block 67 is fixedly connected to the end of the two connecting pieces 66 away from the compression spring 65. The connecting block 61 is engaged with the connecting groove 5. The two embedded blocks 63 are engaged with the two embedded grooves 7 respectively. The two connecting pieces 66 are located inside the two compression grooves 64 respectively, and the two connecting pieces 66 are movably connected to the inner wall of the two compression grooves 64 respectively. The two pop-out blocks 67 are slidably connected to the two compression grooves 64 respectively, and the two pop-out blocks 67 are engaged with the two pop-out grooves 8 respectively.

[0023] The above scheme involves inserting the connecting block 61 into the connecting groove 5, while simultaneously inserting the two embedding blocks 63 into the two embedding grooves 7. During this process, pressing the two pop-out blocks 67 causes them to move into the two compression grooves 64 and compress the compression spring 65. Once the connecting block 61 is fully engaged in the connecting groove 5, the pop-out blocks 67 automatically pop out from their corresponding pop-out grooves 8 under the spring force of the compression spring 65. The engagement of the connecting block 61 with the connecting groove 5 and the simultaneous embedding of the two embedding blocks 63 into the embedding grooves 7 achieve dual positioning, restricting the displacement of the welding head body 62 from multiple dimensions. At the same time, the pop-out blocks 67 automatically pop out from the pop-out grooves 8 under the spring force of the compression spring 65, forming a mechanical locking structure. This allows the welding head body 62 to be easily and quickly installed on the handheld welding gun 3, and also facilitates its rapid disassembly and replacement later.

[0024] In this embodiment, the moving mechanism 9 includes a mounting plate 91, a moving wheel 92 is fixedly mounted on the lower end of the mounting plate 91, a fixing plate 93 is fixedly connected to the right end of the mounting plate 91, a connecting plate 94 is fixedly connected to the right end of the fixing plate 93, a cylinder 95 is fixedly mounted on the upper end of the connecting plate 94, a friction pad 96 is fixedly mounted on the output end of the cylinder 95, the upper end of the mounting plate 91 is fixedly connected to the bottom of the body 1, and the friction pad 96 is located below the connecting plate 94.

[0025] With the above solution, when the machine body 1 needs to be moved and its position adjusted, it can be adjusted by means of the moving wheels 92 without the need for additional handling tools, which improves the spatial adaptability and usage flexibility of the equipment. After being adjusted to the working position, the cylinder 95 is activated, which pushes the friction pad 96 to be in close contact with the working ground. The friction pad 96 can increase the friction between the friction pad and the ground, thereby enabling the machine body 1 to be fixed in place at the usage location, avoiding the equipment from being moved due to external interference, and ensuring the smooth progress of precision work such as welding.

[0026] It should be noted that this utility model is a welding machine that facilitates the disassembly and replacement of welding heads. During use, the connecting block 61 is inserted into the connecting groove 5, and at the same time, the two inserting blocks 63 are also inserted into the two inserting grooves 7. During this engagement and insertion process, the two pop-out blocks 67 are pressed, causing them to move towards the corresponding compression grooves 64, and during this process, the compression spring 65 is compressed. When the connecting block 61 is fully engaged in the connecting groove 5, the pop-out blocks 67 will automatically reset under the elastic force of the compression spring 65 and pop out from the corresponding pop-out grooves 8. The engagement of the connecting block 61 with the connecting groove 5 and the two inserting blocks... The synchronous embedding of 63 and the embedding groove 7 achieves a dual positioning effect, restricting the displacement of the welding head body 62 from multiple dimensions. Moreover, the pop-out block 67 automatically pops out from the pop-out groove 8 under the elastic force of the compression spring 65, forming a mechanical locking structure. This allows the welding head body 62 to be easily and quickly installed on the handheld welding gun 3, and also facilitates its rapid disassembly and replacement. The entire installation and disassembly process is simple to operate, shortening the replacement time of the welding head body 62. It is especially suitable for welding operation scenarios with high work efficiency requirements, such as batch welding work on the production line. In addition, when it is necessary to move the machine body 1 to adjust its position, it can be done with the help of the moving wheels 92, without the need for additional handling tools, which improves the spatial adaptability and usage flexibility of the equipment. After the machine body 1 is adjusted to a suitable working position, the cylinder 95 is activated. The cylinder 95 pushes the friction pad 96 to fit tightly against the working ground. The friction pad 96 can increase the friction between the friction pad and the ground, thereby allowing the machine body 1 to be stably limited and fixed at the use location, preventing the equipment from shifting due to external interference, and ensuring that precision work such as welding can be carried out smoothly.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A welding machine that facilitates the disassembly and replacement of welding heads, comprising a machine body (1), characterized in that: The lower right end of the body (1) is connected to a connecting line (2). The end of the connecting line (2) away from the body (1) is fixedly connected to a handheld welding gun (3). The middle front end of the handheld welding gun (3) is fixedly connected to an installation block (4). The front end of the installation block (4) is provided with a connecting groove (5). An installation component (6) is engaged inside the connecting groove (5). The front upper end and the front lower end of the installation block (4) are both provided with an embedding groove (7). The left end and the right end of the installation block (4) are both provided with a pop-out groove (8). The four corners of the lower end of the body (1) are fixedly installed with a moving mechanism (9). The front of the body (1) is provided with a control screen (10) and operation buttons (11). The mounting assembly (6) includes a connecting block (61), a welding head body (62) is fixedly mounted on the front end of the connecting block (61), an embedding block (63) is fixedly connected to the front upper part and the front lower part of the connecting block (61), a compression groove (64) is provided in the left and right inner parts of the connecting block (61), a compression spring (65) is fixedly connected to the inner wall of the two adjacent grooves (64), a connecting piece (66) is fixedly connected to the end of the two compression springs (65) away from the inner wall of the groove (64), and a pop-out block (67) is fixedly connected to the end of the two connecting pieces (66) away from the compression spring (65).

2. The welding machine for easy disassembly and replacement of the welding head according to claim 1, characterized in that: The connecting block (61) engages with the connecting groove (5), and the two embedded blocks (63) engage with the two embedded grooves (7) respectively.

3. The welding machine for easy disassembly and replacement of the welding head according to claim 1, characterized in that: The two connecting pieces (66) are located inside the two compression grooves (64) respectively, and the two connecting pieces (66) are movably connected to the inner walls of the two compression grooves (64) respectively.

4. The welding machine for easy disassembly and replacement of welding heads according to claim 1, characterized in that: The two pop-out blocks (67) are respectively slidably connected to the two compression slots (64), and the two pop-out blocks (67) are respectively engaged with the two pop-out slots (8).

5. A welding machine for easy disassembly and replacement of welding heads according to claim 1, characterized in that: The moving mechanism (9) includes a mounting plate (91), a moving wheel (92) is fixedly mounted on the lower end of the mounting plate (91), a fixing plate (93) is fixedly connected to the right end of the mounting plate (91), a connecting plate (94) is fixedly connected to the right end of the fixing plate (93), a cylinder (95) is fixedly mounted on the upper end of the connecting plate (94), and a friction pad (96) is fixedly mounted on the output end of the cylinder (95).

6. A welding machine for easy disassembly and replacement of welding heads according to claim 5, characterized in that: The upper end of the mounting plate (91) is fixedly connected to the bottom of the body (1), and the friction pad (96) is located below the connecting plate (94).