Air conditioner pipe valve core assembling mechanism

Abstract

The utility model discloses an air conditioner pipe valve core assembly mechanism, including frame, gas source treater, workstation, start -stop button, mounting bracket, push pliers clamping mechanism, locking mechanism, display, operation panel and three -color lamp, the gas source treater is set in the lower part of frame, the workstation level is set in the middle part of frame, start -stop button and mounting bracket are adjacent and set up the upper surface front side of workstation, push pliers clamping mechanism and locking mechanism are adjacent and fixed in mounting bracket top, display and operation panel correspond and fix in the upper portion one side of frame, three -color lamp is fixed in frame top. The utility model reduces the labor intensity, reduces production cost, has production efficiency height, stable and reliable advantage, effectively improves assembly accuracy, can realize the orderly detection in many aspects, guarantees product quality.

Description

Technical Field

[0001] This utility model relates to an air conditioning pipe valve core assembly mechanism. Background Technology

[0002] Currently, the assembly of air conditioning pipe valve bodies and valve cores is usually done manually. Workers hold the pipe fittings, assemble the valve cores to the valve bodies, and then manually tighten them or use an electric torque gun. This is time-consuming and labor-intensive, and it cannot guarantee the assembly accuracy of the valve bodies and valve cores. Furthermore, manual operation makes it impossible to effectively inspect the valve bodies. After the previous processing step, an additional station is needed to check for blockages or poor sealing to ensure the valve bodies are up to standard, increasing production costs. Utility Model Content

[0003] The main technical problem solved by this utility model is to provide an air conditioning pipe valve core assembly mechanism that reduces labor intensity, lowers production costs, has the advantages of high production efficiency and stable and reliable performance, effectively improves assembly accuracy, enables multi-faceted orderly inspection, and ensures product quality.

[0004] To solve the above-mentioned technical problems, the present invention provides a technical solution: an air conditioning pipe valve core assembly mechanism, including a frame, an air source processor, a workbench, a start / stop button, a mounting bracket, a push clamping mechanism, a locking mechanism, a display, an operation panel, and a three-color light. The air source processor is located at the lower part of the frame, the workbench is horizontally located in the middle of the frame, the start / stop button and the mounting bracket are adjacent to each other on the front side of the upper surface of the workbench, the push clamping mechanism and the locking mechanism are adjacent to each other on the top of the mounting bracket, the display and the operation panel are correspondingly fixed on one side of the upper part of the frame, and the three-color light is fixed on the top of the frame.

[0005] In a preferred embodiment of the present invention, an anti-clogging oil spraying mechanism is also provided on the front edge of the workbench, including a positioning bracket, an anti-clogging sensing needle, an oil spray pipe, and an oil receiving groove.

[0006] In a preferred embodiment of this utility model, the anti-clogging sensing needle, the fuel injection pipe, and the fuel receiving groove are distributed from top to bottom and fixed on the worktable by a positioning bracket.

[0007] In a preferred embodiment of the present invention, the push clamping mechanism includes a manual push clamp, a movable clamping block, and a fixed clamping block.

[0008] In a preferred embodiment of the present invention, the drive end of the manual push clamp, which is fixed to one side of the top of the mounting frame and driven horizontally, is provided with a movable clamping block, and a fixed clamping block, which is fixed on the mounting frame, is provided on the opposite side of the clamping end of the movable clamping block.

[0009] In a preferred embodiment of the present invention, the locking mechanism includes a lifting guide column, a sliding sleeve, a balance arm, an electric torque gun, a spring crane, and a torque gun controller.

[0010] In a preferred embodiment of this utility model, the lifting guide column is vertically fixed on a mounting bracket on one side of the fixed clamping block, the balance arm is horizontally distributed and slidably mounted on the lifting guide column through a sliding sleeve, one end of the balance arm is provided with a longitudinally distributed electric torque gun with the drive end facing downward, the spring crane is fixed on the top of the lifting guide column, the coil spring of the spring crane is correspondingly connected to the balance arm, and the torque gun controller is fixed on the other side of the upper part of the frame.

[0011] In a preferred embodiment of this utility model, two sets of lifting guide columns and sliding sleeves are provided respectively.

[0012] In a preferred embodiment of this utility model, the mounting bracket is further provided with a barcode scanner on the front side of the lifting guide column.

[0013] The beneficial effects of this utility model are: the air conditioning pipe valve core assembly mechanism disclosed in this utility model reduces labor intensity, lowers production costs, has the advantages of high production efficiency and stable and reliable performance, effectively improves assembly accuracy, can realize multi-faceted orderly inspection, and ensures product quality. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein: Figure 1 This is a front view of a preferred embodiment of an air conditioning pipe valve core assembly mechanism of this utility model; Figure 2 yes Figure 1 A magnified view of part A; Figure 3 This is a right view of a preferred embodiment of an air conditioning pipe valve core assembly mechanism of this utility model; Figure 4 yes Figure 3 A magnified view of part B. Detailed Implementation

[0015] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0016] Please see Figures 1-4 As shown, the embodiments of this utility model include: An air conditioning pipe valve core assembly mechanism includes a frame 1, an air source processor 2, a workbench 3, a start / stop button 4, a mounting bracket 5, a push clamping mechanism, a locking mechanism, a display 6, an operation panel 7, and a three-color light 8.

[0017] The air source processor 2 is located at the lower part of the frame 1 and is used to provide air source power as needed.

[0018] The workbench 3 is horizontally positioned in the middle of the frame 1 to provide a working platform.

[0019] The start / stop button 4 and the mounting bracket 5 are arranged adjacent to each other on the front side of the upper surface of the workbench 3 to provide start / stop for the entire machine.

[0020] The front edge of the workbench 3 is also provided with an anti-clogging oil spraying mechanism, including a positioning bracket 9, an anti-clogging sensing needle 10, an oil spray pipe 11, and an oil receiving groove 12.

[0021] The anti-clogging sensor 10, the fuel injection pipe 11, and the fuel receiving groove 12 are distributed from top to bottom and fixed on the workbench 3 by the positioning bracket 9.

[0022] The anti-blocking sensing needle 10 is connected to a sensor at its tail end. When the valve body 14 of the pipe fitting 13 is not drilled or welded shut, the anti-blocking sensing needle 10 cannot be inserted into the pipe fitting 13, the sensor does not detect it, and an alarm is triggered.

[0023] Then the valve body 14 of the fitting 13 is moved to the position of the fuel injection pipe 11, and the fuel injection test is performed on the valve body 14 to check the sealing performance.

[0024] The push clamping mechanism and the locking mechanism are fixed adjacent to each other on the top of the mounting bracket 5. The push clamping mechanism is used to clamp the pipe fitting 13. The locking mechanism is used to connect and fix the valve core 15 to the pipe fitting 13.

[0025] The push clamping mechanism includes a manual push clamp 16, a movable clamping block 17, and a fixed clamping block 18.

[0026] The manual pusher 16 is fixed to one side of the top of the mounting bracket 5 and has a movable clamping block 17 on its horizontally driven end. On the opposite side of the clamping end of the movable clamping block 17, there is a fixed clamping block 18 fixed on the mounting bracket 5. The pipe fitting 13 is clamped onto the fixed clamping block 18 by the movable clamping block 17 driven by the manual pusher 16.

[0027] The locking mechanism includes a lifting guide column 19, a sliding sleeve 20, a balance arm 21, an electric torque gun 22, a spring crane 23, and a torque gun controller 24.

[0028] The lifting guide column 19 is vertically fixed on the mounting bracket 5 on one side of the fixed clamping block 18 to provide longitudinal vertical guidance.

[0029] The balance arm 21 is horizontally distributed and slidably mounted on the lifting guide column 19 via the sliding sleeve 20, which facilitates the longitudinal sliding of the balance arm 21.

[0030] Two sets of lifting guide columns 19 and sliding sleeves 20 are provided to ensure the longitudinal movement of the balance arm 21 and avoid horizontal deflection.

[0031] One end of the balance arm 21 is provided with an electric torque gun 22 that is longitudinally distributed and has its drive end facing downward. The operator holds the electric torque gun 22 and presses it down to tighten and fix the valve core 15 to the valve body 14.

[0032] The spring crane 23 is fixed to the top of the lifting guide column 19. The coil spring 25 of the spring crane 23 is connected to the balance arm 21, so that the electric torque gun 22 can automatically reset after being pulled down and tightened.

[0033] The torque gun controller 24 is fixed on the other side of the upper part of the frame 1 and is used to set the parameters of the electric torque gun 22.

[0034] The mounting bracket 5 is also equipped with a barcode scanner 26 on the front side of the lifting guide column 19, which is used to identify whether the markings on the pipe fitting 13 are qualified.

[0035] The display 6 and the operation panel 7 are fixed on one side of the upper part of the frame 1, respectively, and are used for observing and setting parameters.

[0036] The tri-color light 8 is fixed to the top of the frame 1. When the barcode scanner 26 fails to identify the code, the tri-color light 8 will issue an alarm reminder.

[0037] Working principle: After taking the pipe fitting 13, the staff first scans the barcode with the barcode scanner 26. If it fails, the three-color light 8 will alarm. If it passes, the valve body 14 of the pipe fitting 13 will be checked for anti-clogging oil spraying. The valve body 14 of the pipe fitting 13 will be moved to the position of the anti-clogging oil spraying mechanism and the valve body 14 will be tested for anti-clogging and oil spraying in sequence. If it fails, it cannot proceed to the next processing step. If it passes, the pipe fitting 13 will be clamped by the push clamp clamping mechanism. The valve core 15 will be locked on the valve body 14 of the pipe fitting 13 by the electric torque gun 22. The push clamp clamping mechanism will be opened and the pipe fitting 13 will be removed. The next operation will be repeated.

[0038] In summary, the air conditioning pipe valve core assembly mechanism disclosed in this utility model reduces labor intensity, lowers production costs, and has the advantages of high production efficiency and stable and reliable performance. It effectively improves assembly accuracy, enables multi-faceted orderly testing, and ensures product quality.

[0039] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An air conditioning pipe valve core assembly mechanism, characterized in that, The device includes a frame, an air source processor, a workbench, a start / stop button, a mounting bracket, a push clamping mechanism, a locking mechanism, a display, an operation panel, and a three-color light. The air source processor is located at the lower part of the frame, the workbench is horizontally located in the middle of the frame, the start / stop button and the mounting bracket are adjacent to each other on the front side of the upper surface of the workbench, the push clamping mechanism and the locking mechanism are adjacent to each other on the top of the mounting bracket, the display and the operation panel are correspondingly fixed on one side of the upper part of the frame, and the three-color light is fixed on the top of the frame.

2. The air conditioning pipe valve core assembly mechanism according to claim 1, characterized in that, The front edge of the workbench is also equipped with an anti-clogging oil spraying mechanism, including a positioning bracket, an anti-clogging sensing needle, an oil spray pipe, and an oil receiving groove.

3. The air conditioning pipe valve core assembly mechanism according to claim 2, characterized in that, The anti-clogging sensor, fuel injection pipe, and fuel receiving groove are distributed from top to bottom and fixed on the worktable by positioning brackets.

4. The air conditioning pipe valve core assembly mechanism according to claim 1, characterized in that, The push clamping mechanism includes a manual push clamp, a movable clamping block, and a fixed clamping block.

5. The air conditioning pipe valve core assembly mechanism according to claim 4, characterized in that, The manual push clamp is fixed to one side of the top of the mounting bracket and has a movable clamping block at its driving end for horizontal driving. A fixed clamping block is provided on the opposite side of the clamping end of the movable clamping block.

6. The air conditioning pipe valve core assembly mechanism according to claim 1, characterized in that, The locking mechanism includes a lifting guide column, a sliding sleeve, a balance arm, an electric torque gun, a spring crane, and a torque gun controller.

7. The air conditioning pipe valve core assembly mechanism according to claim 6, characterized in that, The lifting guide column is vertically fixed on the mounting bracket on one side of the fixed clamping block. The balance arm is horizontally distributed and slidably mounted on the lifting guide column through a sliding sleeve. One end of the balance arm is equipped with a longitudinally distributed electric torque gun with the drive end facing downward. The spring crane is fixed on the top of the lifting guide column. The coil spring of the spring crane is connected to the balance arm. The torque gun controller is fixed on the other side of the upper part of the frame.

8. The air conditioning pipe valve core assembly mechanism according to claim 7, characterized in that, Two sets of lifting guide columns and sliding sleeves are provided respectively.

9. The air conditioning pipe valve core assembly mechanism according to claim 8, characterized in that, The mounting bracket is also equipped with a barcode scanner on the front side of the lifting guide column.

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