A preform vibrating lay-up machine apparatus

Abstract

The utility model relates to the field of building engineering vibration technology discloses a prefabricated part is with vibration quilting frame machine equipment, including mobile structure, transmission structure, lifting structure and mounting structure, the mounting structure includes mounting bracket, second screw rod, hand shake regulator and threaded plate, the mounting bracket fixed mounting is in the sliding block, the hand shake regulator passes through second screw rod installation threaded plate, the bottom fixed mounting of threaded plate has the placement pipe, the top of inside the placement pipe is equipped with damping spring, the bottom of placement pipe is provided with the clamping plate, the lateral wall fixed mounting of placement pipe is equipped with the fixed frame, the sliding setting bolt is in the fixed frame, the lateral wall of mounting bracket is provided with and the limiting hole of bolt adaptation. The utility model through the setting mounting structure, realizes vibration rod quick steady installation, and the multidimensional movement structure that crossbeam, the hanging board and sliding block constitute, can make vibration rod all -round coverage material in the mould, and the operation is convenient and efficient.

Description

Technical Field

[0001] This utility model relates to the field of vibration compaction technology in building engineering, and in particular to a vibration truss machine for precast components. Background Technology

[0002] With the acceleration of the industrialization of construction, precast components are being used more and more widely in construction projects. In the production process of precast components, in order to ensure that their internal structure is dense and their strength meets the standards, it is necessary to use vibration equipment to remove air from the material. As a key piece of equipment in the production of precast components, the vibrating truss machine can drive the vibrating components to effectively vibrate the precast material through mechanical transmission and precise control, thereby improving the quality and production efficiency of precast components.

[0003] During the prefabrication of refractory bricks, after the mixed material is poured into the mold, it needs to be vented. The venting method is for workers to use hand vibrators. During the venting process, the force of the vibrator is transmitted to the hands, causing numbness in the arms and increasing the workload. At the same time, due to the different workers vibrating, the quality of each brick is also inconsistent. If the quality is too high, the product may become unusable, affecting the production schedule and subsequent use. Utility Model Content

[0004] Given that the existing venting method involves workers holding a vibrator to vent, the force of the vibrator is transmitted to the hands during the venting process, causing numbness in the arms and increasing the workload. At the same time, due to the different workers vibrating, the quality of each brick is also inconsistent, which can lead to the product being unusable, affecting the production progress and subsequent use. Therefore, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a vibratory truss machine for precast components. The purpose is that the exhaust method is for the worker to hold a vibrator to exhaust the air. During the exhaust process, the force of the vibrator will be transmitted to the hand, causing numbness in the arm and increasing the workload. At the same time, due to the different workers vibrating, the quality of each brick is also inconsistent. If this is serious, the product will be unusable, affecting the production progress and subsequent use.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a vibratory truss machine for precast components, comprising a moving structure, a transmission structure, a lifting structure, and an installation structure. The installation structure includes a mounting frame, a second lead screw, a hand crank adjuster, and a threaded plate. The mounting frame is fixedly mounted on a slider. The hand crank adjuster is mounted on the threaded plate via the second lead screw. A placement tube is fixedly mounted at the bottom end of the threaded plate. A shock-absorbing spring is installed at the top end inside the placement tube. A clamping plate is provided at the bottom of the placement tube. A fixing frame is fixedly mounted on the side wall of the placement tube. A pin is slidably mounted on the fixing frame. A limiting hole adapted to the pin is provided on the side wall of the mounting frame.

[0007] As a preferred embodiment of the precast component vibratory truss machine equipment of this utility model, the moving structure includes a guide rail, a moving trolley, rollers, a first servo motor and a crossbeam. The rollers are rotatably installed inside the moving trolley and are located inside the guide rail. The first servo motor is fixedly installed on the outside of the moving trolley, and the motor shaft of the first servo motor is fixedly connected to one end of the roller. The crossbeam is fixedly installed on the top of the moving trolley.

[0008] In a preferred embodiment of the precast component vibratory truss machine of this utility model, the transmission structure includes a synchronous pulley, a second servo motor, a synchronous belt, a hanging plate, and a first slide rail. The synchronous pulley is rotatably mounted inside the top of the crossbeam. The second servo motor is fixedly mounted on the outside of the crossbeam, and the motor shaft of the second servo motor is fixedly connected to one end of the synchronous pulley. The synchronous pulley is connected by a synchronous belt. The hanging plate is fixedly mounted on the synchronous belt. The first slide rail is fixedly mounted on the top of the crossbeam, and the hanging plate and the first slide rail are slidably connected.

[0009] In a preferred embodiment of the precast component vibratory truss machine of this utility model, the lifting structure includes a mounting plate, a base plate, a side plate, a second slide rail, a first lead screw, a slider, and a third servo motor. The mounting plate is fixedly mounted on the top of the hanging plate, and the mounting plate and the base plate are fixedly connected by the side plate. The second slide rail is fixedly mounted on one side of the side plate. The first lead screw is rotatably mounted between the mounting plate and the base plate. The slider is threaded onto the first lead screw, and both ends of the slider are slidably connected to the second slide rail. The third servo motor is fixedly mounted on the top of the mounting plate, and the third servo motor is fixedly connected to the first lead screw.

[0010] In a preferred embodiment of the precast component vibratory truss machine of the present invention, the mounting frame is fixedly mounted on the slider, the second lead screw is rotatably mounted inside the mounting frame, one end of the second lead screw extends through the side wall of the mounting frame to the outside of the mounting frame, and the hand crank adjuster is fixedly mounted on one end of the mounting frame.

[0011] In a preferred embodiment of the precast component vibratory truss machine equipment of the present invention, the threaded plates are configured as three, the threaded plates are threadedly mounted on the second lead screw, and the threaded plates are slidably connected to the bottom wall of the mounting frame.

[0012] The beneficial effects of this utility model are: 1. Through the set installation structure, the vibrator is quickly and stably installed by fixing the placement tube and clamping plate with bolts. The hand-cranked adjuster, combined with the second lead screw and threaded plate, can flexibly adjust the position of the vibrator. The design of the pin and limit hole further ensures its fixing reliability. During operation, the shock-absorbing spring can effectively reduce the impact of vibration on the placement tube. The multi-dimensional motion structure composed of the crossbeam, hanging plate and slider can make the vibrator cover the material in the mold in all directions. It is not only convenient and efficient to operate, but also frees you from the limitation of manually holding the vibrator. It significantly improves the automation level and operation accuracy of the precast component exhaust vibration. 2. The first servo motor drives the roller to roll on the guide rail, so that the moving trolley can stably move the crossbeam; the second servo motor, together with the synchronous wheel and synchronous belt, enables the hanging plate to slide precisely on the first slide rail, which is perpendicular to the direction of movement of the moving trolley; the third servo motor drives the first lead screw to control the slider to slide up and down on the second slide rail. The multiple sets of drive structures work together to realize the flexible and precise displacement of the vibrating components in three-dimensional space. The motion control accuracy is high and the stability is strong, which can meet the diverse needs of vibration position and angle in different production scenarios of prefabricated parts. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the interior of the mobile trolley of this utility model; Figure 3 This is a schematic diagram of the transmission structure of this utility model; Figure 4 This is a schematic diagram of the installation of the timing belt and mounting plate of this utility model; Figure 5 This is a schematic diagram of the lifting structure of this utility model; Figure 6 This is a schematic diagram of the installation structure of this utility model.

[0014] Explanation of reference numerals in the attached figures: 1. Moving structure; 11. Guide rail; 12. Moving trolley; 13. Roller; 14. First servo motor; 15. Crossbeam; 2. Transmission structure; 21. Synchronous pulley; 22. Second servo motor; 23. Synchronous belt; 24. Hanging plate; 25. First slide rail; 3. Lifting structure; 31. Mounting plate; 32. Base plate; 33. Side plate; 34. Second slide rail; 35. First lead screw; 36. Slider; 37. Third servo motor; 4. Mounting structure; 41. Mounting bracket; 42. Second lead screw; 43. Hand crank adjuster; 44. Threaded plate; 45. Placement tube; 46. Clamping plate; 47. Fixing bracket; 48. Pin; 49. Limiting hole. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Example 1 Refer to attached figure Figure 1 - Appendix Figure 5 This is the first embodiment of the present invention, which provides a vibratory truss machine for prefabricated components, including a moving structure 1, a transmission structure 2, a lifting structure 3, and an installation structure 4. The moving structure 1 includes a guide rail 11, a moving trolley 12, rollers 13, a first servo motor 14, and a crossbeam 15. The rollers 13 are rotatably installed inside the moving trolley 12 and are located inside the guide rail 11, and the rollers 13 roll within the guide rail 11. The first servo motor 14 is fixedly installed on the outside of the moving trolley 12, and the motor shaft of the first servo motor 14 is fixedly connected to one end of the rollers 13. The crossbeam 15 is fixedly installed on the top of the moving trolley 12.

[0017] The transmission structure 2 includes a synchronous pulley 21, a second servo motor 22, a synchronous belt 23, a mounting plate 24, and a first slide rail 25. A pair of synchronous pulleys 21 are provided and are rotatably mounted inside the top of the crossbeam 15. The second servo motor 22 is fixedly mounted on the outside of the crossbeam 15, and the motor shaft of the second servo motor 22 is fixedly connected to one end of the synchronous pulley 21. The synchronous pulley 21 is connected through the synchronous belt 23. The mounting plate 24 is fixedly mounted on the synchronous belt 23. The first slide rail 25 is fixedly mounted on the top of the crossbeam 15. The mounting plate 24 and the first slide rail 25 are slidably connected. The direction of the first slide rail 25 is perpendicular to the guide rail 11.

[0018] The lifting structure 3 includes a mounting plate 31, a base plate 32, a side plate 33, a second slide rail 34, a first lead screw 35, a slider 36, and a third servo motor 37. The mounting plate 31 is fixedly mounted on the top of the hanging plate 24. The mounting plate 31 and the base plate 32 are fixedly connected by the side plate 33. The second slide rail 34 is fixedly mounted on one side of the side plate 33. The first lead screw 35 is rotatably mounted between the mounting plate 31 and the base plate 32. The slider 36 is threaded onto the first lead screw 35, and both ends of the slider 36 are slidably connected to the second slide rail 34. The third servo motor 37 is fixedly mounted on the top of the mounting plate 31, and the third servo motor 37 is fixedly connected to the first lead screw 35.

[0019] During use, the guide rail 11 is fixedly installed on the walls on both sides of the house. The first servo motor 14 is started, and the motor shaft of the first servo motor 14 drives the roller 13 to roll on the guide rail 11, thereby causing the moving trolley 12 to move the crossbeam 15. The second servo motor 22 is started, and the motor shaft of the second servo motor 22 drives the synchronous wheel 21 to rotate. The synchronous wheel 21 is driven by the synchronous belt 23, which drives the hanging plate 24 to slide on the first slide rail 25. The direction of movement of the hanging plate 24 is perpendicular to the direction of movement of the moving trolley 12. The third servo motor 37 is started, and the motor shaft of the third servo motor 37 drives the first lead screw 35 to rotate. The first lead screw 35 controls the slider 36 to slide up and down on the second slide rail 34.

[0020] Example 2 Refer to attached figure Figure 1 and attached Figure 6 This is the second embodiment of the present invention, which differs from the first embodiment in that: The mounting structure 4 includes a mounting bracket 41, a second lead screw 42, a hand crank adjuster 43, and threaded plates 44. The mounting bracket 41 is fixedly mounted on the slider 36. The second lead screw 42 is rotatably mounted inside the mounting bracket 41, with one end of the second lead screw 42 extending through the side wall of the mounting bracket 41 to the outside of the mounting bracket 41. The hand crank adjuster 43 is fixedly mounted on one end of the mounting bracket 41 and has a retainer. There are three threaded plates 44, which are threaded onto the second lead screw 42 and are slidably connected to the bottom wall of the mounting bracket 41. A placement tube 45 is fixedly mounted at the bottom of the threaded plate 44. A shock-absorbing spring is installed at the top of the placement tube 45. A clamping plate 46 is provided at the bottom of the placement tube 45, and there is a pair of clamping plates 46. A fixing bracket 47 is fixedly mounted on the side wall of the placement tube 45, and a pin 48 is slidably mounted on the fixing bracket 47. A limiting hole 49 that matches the pin 48 is provided on the side wall of the mounting bracket 41.

[0021] During use, the vibrator is inserted into the placement tube 45 and fixed in the clamping plate 46 with bolts, so that the clamping plate 46 clamps and fixes the vibrator. The hand crank adjuster 43 is turned, which drives the second lead screw 42 to rotate, causing the threaded plate 44 to move. The threaded plate 44 drives the placement tube 45 to move, thereby moving the vibrator to the appropriate position. The retainer prevents the second lead screw 42 from moving. Then, the pin 48 is inserted into the limiting hole 49 to limit and fix the placement tube 45. When the mixed material is poured into the mold during the refractory brick prefabrication process, it is necessary to vent the air. The vibrator is inserted into the mold and started. The vibration on the placement tube 45 is weakened by the shock-absorbing spring. The movement of the crossbeam 15, the sliding of the hanging plate 24, and the up and down sliding of the slider 36 make the vibrator vibrate the material in the mold. There is no need for manual hand-held vibration of the vibrator.

[0022] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A vibratory truss machine for precast components, characterized in that: The device includes a moving structure (1), a transmission structure (2), a lifting structure (3), and an installation structure (4). The installation structure (4) includes a mounting frame (41), a second lead screw (42), a hand crank adjuster (43), and a threaded plate (44). The mounting frame (41) is fixedly mounted on the slider (36). The hand crank adjuster (43) is mounted on the threaded plate (44) through the second lead screw (42). A placement tube (45) is fixedly mounted at the bottom of the threaded plate (44). A shock-absorbing spring is installed at the top of the placement tube (45). A clamping plate (46) is provided at the bottom of the placement tube (45). A fixing frame (47) is fixedly mounted on the side wall of the placement tube (45). A pin (48) is slidably mounted on the fixing frame (47). A limiting hole (49) that matches the pin (48) is provided on the side wall of the mounting frame (41).

2. The vibratory truss machine for precast components according to claim 1, characterized in that: The moving structure (1) includes a guide rail (11), a moving trolley (12), a roller (13), a first servo motor (14), and a crossbeam (15). The roller (13) is rotatably mounted inside the moving trolley (12) and is located inside the guide rail (11). The first servo motor (14) is fixedly mounted on the outside of the moving trolley (12), and the motor shaft of the first servo motor (14) is fixedly connected to one end of the roller (13). The crossbeam (15) is fixedly mounted on the top of the moving trolley (12).

3. The vibratory truss machine for precast components according to claim 1, characterized in that: The transmission structure (2) includes a synchronous pulley (21), a second servo motor (22), a synchronous belt (23), a mounting plate (24), and a first slide rail (25). The synchronous pulley (21) is rotatably mounted inside the top of the crossbeam (15). The second servo motor (22) is fixedly mounted on the outside of the crossbeam (15), and the motor shaft of the second servo motor (22) is fixedly connected to one end of the synchronous pulley (21). The synchronous pulley (21) is connected through the synchronous belt (23). The mounting plate (24) is fixedly mounted on the synchronous belt (23). The first slide rail (25) is fixedly mounted on the top of the crossbeam (15), and the mounting plate (24) and the first slide rail (25) are slidably connected.

4. The precast component vibratory truss machine according to claim 3, characterized in that: The lifting structure (3) includes a mounting plate (31), a base plate (32), a side plate (33), a second slide rail (34), a first lead screw (35), a slider (36), and a third servo motor (37). The mounting plate (31) is fixedly mounted on the top of the hanging plate (24). The mounting plate (31) and the base plate (32) are fixedly connected by the side plate (33). The second slide rail (34) is fixedly mounted on one side of the side plate (33). The first lead screw (35) is rotatably mounted between the mounting plate (31) and the base plate (32). The slider (36) is threaded onto the first lead screw (35), and both ends of the slider (36) are slidably connected to the second slide rail (34). The third servo motor (37) is fixedly mounted on the top of the mounting plate (31), and the third servo motor (37) is fixedly connected to the first lead screw (35).

5. The vibratory truss machine for precast components according to claim 1, characterized in that: The second lead screw (42) is rotatably mounted inside the mounting bracket (41). One end of the second lead screw (42) extends through the side wall of the mounting bracket (41) to the outside of the mounting bracket (41). The hand crank adjuster (43) is fixedly mounted on one end of the mounting bracket (41).

6. The vibratory truss machine for precast components according to claim 5, characterized in that: The threaded plate (44) is configured as three, the threaded plate (44) is threadedly installed on the second lead screw (42), and the threaded plate (44) is slidably connected to the bottom wall of the mounting bracket (41).

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