A rotary cutting type bagged cement unpacking machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 覃伟
- Filing Date
- 2024-09-14
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]一般的水泥拆袋方式主要通过人工拆袋,人工手持刀具将水泥袋袋口划开或者将袋口封线拆除,然后再将水泥倒入到存储罐中,这种操作不仅消耗人力,并且不具有安全性,同时人工倾倒水泥产生的水泥灰会漫天飞扬,导致空气中含尘量增加,影响工人呼吸健康,具有一定的安全隐患
[0016]本实用新型通过设置旋切结构、输送机构隔收料机构联动配合,使得可以将水泥袋两端放在齿条输送带上后,由定位钉将水泥袋两端定位插住,然后齿条输送带带动着水泥袋移动到防尘罩中,由旋切刀片将水泥袋中间部位切割开,里面的水泥会自动从袋中掉落到投料仓内,然后进入到收料仓中被集中收集,整个操作简单安全,人工干预少,灰尘污染少,切割效率提高。
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Figure CN224603424U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cement bag opening technology, and in particular relates to a rotary cutting type cement bag opening machine. Background Technology
[0002] Cement is a powdered hydraulic inorganic binder that forms a paste when mixed with water. It hardens in air or water and can firmly bind materials such as sand and stone together. For a long time, it has been widely used as an important binder in civil engineering, water conservancy, national defense and other projects.
[0003] The conventional method of unpacking cement bags is mainly done manually. People use a knife to cut open the bag opening or remove the seal, and then pour the cement into the storage tank. This operation is not only labor-intensive but also unsafe. In addition, the cement dust generated by manually dumping cement will fly everywhere, increasing the dust content in the air and affecting the respiratory health of workers, posing a certain safety hazard.
[0004] Therefore, it is necessary to provide a new rotary cutting type bag-opening machine for cement to solve the above-mentioned technical problems. Utility Model Content
[0005] The technical problem solved by this utility model is to provide a rotary cutting type cement bag opening machine that can conveniently perform automatic rotary cutting and opening of cement bags and automatic feeding and collection.
[0006] To solve the above technical problems, the rotary cutting bag-opening machine for cement provided by this utility model includes: a support plate, a hollow groove is provided on the support plate, four support rods are fixedly installed at the bottom of the support plate, the four support rods are distributed in a rectangular array along the bottom of the support plate, and a rotary cutting mechanism, a conveying mechanism and a material receiving mechanism are provided on the support plate;
[0007] The rotary cutting mechanism includes a feeding bin, which is fixedly installed in a hollow groove. A rotating rod is rotatably installed inside the feeding bin, and a rotary cutting blade is fixedly sleeved on the rotating rod. A transmission wheel is fixedly connected to one end of the rotating rod that extends outside the feeding bin.
[0008] The conveying mechanism includes four fixed frames, which are fixedly installed on the support plate. A rotating rod is rotatably installed between two of the fixed frames. Two gears are fixedly sleeved on the rotating rod. A rack conveyor belt is wound between the two gears. Multiple positioning pins are fixedly installed on the rack conveyor belt. The multiple positioning pins are equidistantly distributed along the outside of the rack conveyor belt. A transmission wheel is fixedly connected to one end of the corresponding rotating rod.
[0009] The receiving mechanism includes a receiving bin, which is fixedly installed at the bottom of the feeding bin. A conveying auger is rotatably installed inside the receiving bin, and a conical wheel is fixedly connected to one end of the conveying auger that extends outside the receiving bin.
[0010] As a further embodiment of this utility model, a mounting bracket is fixedly installed on the support plate, a motor is fixedly installed on the mounting bracket, two connecting rods are fixedly installed on the support plate, a rotating rod three is rotatably installed between the two connecting rods, one end of the rotating rod three is fixedly connected to the output shaft of the motor, a conical wheel two is fixedly sleeved on the rotating rod three, the conical wheel two meshes with a conical wheel one, a transmission wheel three is fixedly connected to one end of the rotating rod three, and a transmission belt is wound between the transmission wheel three, the transmission wheel two and the transmission wheel one.
[0011] As a further embodiment of this utility model, a dust cover is fixedly installed on the support plate, and dust baffles are provided at both ends of the dust cover. The top of the dust baffles is rotatably hinged to the dust cover, and the top end of the feeding hopper is located inside the dust cover.
[0012] As a further embodiment of this utility model, four buffer pads are fixedly installed on the dust cover, and one side of the dust baffle abuts against the buffer pads.
[0013] As a further embodiment of this utility model, the dustproof baffle is provided with a slot, which is adapted to the positioning pin.
[0014] As a further embodiment of this utility model, the inner cavity of the feeding bin is configured as an inclined structure, and the feeding bin is connected to the receiving bin.
[0015] Compared with related technologies, the rotary cutting type bag-opening machine for cement provided by this utility model has the following beneficial effects:
[0016] This invention, through the coordinated operation of a rotary cutting structure, a conveying mechanism, and a receiving mechanism, allows cement bags to be placed on a rack conveyor belt at both ends. Positioning pins then hold the cement bags in place. The rack conveyor belt moves the cement bags into a dust cover, where the rotary cutting blades cut the middle of the cement bags. The cement inside automatically falls into the feeding hopper and is then collected in the receiving hopper. The entire operation is simple and safe, requires minimal manual intervention, generates less dust pollution, and improves cutting efficiency. Attached Figure Description
[0017] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 A first three-dimensional structural schematic diagram of the rotary cutting type bag-opening cement machine provided by this utility model;
[0019] Figure 2 This utility model provides a second three-dimensional structural schematic diagram of a rotary cutting type bagged cement unpacking machine;
[0020] Figure 3 The third perspective structural diagram of the rotary cutting type bagged cement unpacking machine provided by this utility model.
[0021] In the diagram: 1. Support plate; 101. Support rod; 2. Feeding bin; 201. Rotating rod one; 202. Rotary cutting blade; 203. Transmission wheel one; 3. Fixing frame; 301. Rotating rod two; 302. Gear; 303. Rack and pinion conveyor belt; 304. Positioning pin; 305. Transmission wheel two; 4. Receiving bin; 401. Conveying auger; 402. Conical wheel one; 5. Mounting frame; 501. Motor; 502. Connecting rod; 503. Rotating rod three; 504. Conical wheel two; 505. Transmission wheel three; 506. Transmission belt; 6. Dust cover; 601. Dust baffle; 7. Buffer pad. Detailed Implementation
[0022] Please refer to the following: Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A first three-dimensional structural schematic diagram of the rotary cutting type bag-opening machine for cement provided by this utility model; Figure 2 A second three-dimensional structural schematic diagram of the rotary cutting type bag-opening cement machine provided by this utility model; Figure 3 This is a third perspective structural diagram of the rotary-cutting bagged cement unpacking machine provided by this utility model. The rotary-cutting bagged cement unpacking machine includes: a support plate 1, on which a hollow groove is formed; four support rods 101 are fixedly installed at the bottom of the support plate 1, and the four support rods 101 are distributed in a rectangular array along the bottom of the support plate 1; a rotary cutting mechanism, a conveying mechanism, and a material receiving mechanism are provided on the support plate 1.
[0023] The rotary cutting mechanism includes a feeding bin 2, which is fixedly installed in a hollow groove. A rotating rod 201 is rotatably installed in the feeding bin 2. A rotary cutting blade 202 is fixedly sleeved on the rotating rod 201. A transmission wheel 203 is fixedly connected to one end of the rotating rod 201 that extends outside the feeding bin 2.
[0024] The conveying mechanism includes four fixed frames 3, which are fixedly installed on the support plate 1. A rotating rod 301 is rotatably installed between two of the fixed frames 3. Two gears 302 are fixedly sleeved on the rotating rod 301. A rack conveyor belt 303 is wound between the two gears 302. A plurality of positioning pins 304 are fixedly installed on the rack conveyor belt 303. The plurality of positioning pins 304 are equidistantly distributed along the outside of the rack conveyor belt 303. A transmission wheel 305 is fixedly connected to one end of the corresponding rotating rod 301.
[0025] The receiving mechanism includes a receiving bin 4, which is fixedly installed at the bottom of the feeding bin 2. A conveying auger 401 is rotatably installed inside the receiving bin 4, and a conical wheel 402 is fixedly connected to one end of the conveying auger 401 that extends outside the receiving bin 4.
[0026] like Figure 3 As shown, a mounting bracket 5 is fixedly installed on the support plate 1, a motor 501 is fixedly installed on the mounting bracket 5, two connecting rods 502 are fixedly installed on the support plate 1, and a rotating rod 503 is rotatably installed between the two connecting rods 502. One end of the rotating rod 503 is fixedly connected to the output shaft of the motor 501. A conical wheel 504 is fixedly sleeved on the rotating rod 503. The conical wheel 504 meshes with a conical wheel 402. A transmission wheel 505 is fixedly connected to one end of the rotating rod 503. A transmission belt 506 is wound between the transmission wheel 505, the transmission wheel 205, and the transmission wheel 203.
[0027] The mounting bracket 5 is powered on, which drives the rotating rod 3 503 to rotate. The rotating rod 3 503 then drives the conical wheel 2 504 to rotate. The conical wheel 1 402, which meshes with the conical wheel 2 504, will be driven to rotate. Then, the rotating rod 3 503 simultaneously drives the transmission wheel 3 505 to rotate, so that the transmission wheel 3 505 drives the transmission wheel 1 203 to rotate through the transmission belt 506. Then, the transmission wheel 1 203 drives the transmission wheel 2 305 to rotate through the transmission belt 506, thereby achieving the transmission and linkage of kinetic energy.
[0028] like Figure 1 As shown, a dust cover 6 is fixedly installed on the support plate 1. Dust baffles 601 are provided on both sides of the dust cover 6. The top of the dust baffles 601 is rotatably hinged to the dust cover 6. The top of the feeding bin 2 is located inside the dust cover 6.
[0029] By providing a dust cover 6, the processes of cutting the cement bag and pouring the cement out of the bag can be completed inside the dust cover 6, thereby preventing cement dust from spreading into the air.
[0030] like Figure 1As shown, four buffer pads 7 are fixedly installed on the dust cover 6, and one side of the dust baffle 601 abuts against the buffer pads 7.
[0031] By setting a buffer pad 7, after the cement bag pushes the dust baffle 601 open and completely enters the dust cover 6, the dust baffle 601 can be pushed against the buffer pad 7 when it resets and rotates, which makes it easy for the dust baffle 601 to quickly position and block the port of the dust cover 6, reducing the amount of dust that can be diffused.
[0032] like Figure 1 As shown, the dustproof baffle 601 has a slot, which is adapted to the positioning pin 304;
[0033] By providing slots in the dustproof baffle 601, the dustproof baffle 601 will not block the movement of the positioning pin 304 when the rack and pin conveyor belt 303 drives the positioning pin 304 to move.
[0034] like Figure 2 As shown, the inner cavity of the feeding bin 2 is configured with an inclined structure, and the feeding bin 2 is connected to the receiving bin 4;
[0035] The inclined structure of the inner cavity of the feeding hopper 2 is designed to facilitate the rapid flow of cement from the inclined surface into the receiving hopper 4, where the cement is then collected and discharged.
[0036] The working principle of the rotary cutting type bag-opening machine for cement provided by this utility model is as follows:
[0037] First step: By placing the cement bag on two rack conveyor belts 303, and then inserting the positioning pins 304 on the rack conveyor belts 303 into both ends of the cement bag, the cement bag is positioned. Then, the mounting frame 5 is powered on and drives the rotating rod 3 503 to rotate. Then, the rotating rod 3 503 drives the conical wheel 2 504 to rotate. Then, the rotating rod 3 503 drives the transmission wheel 3 505 to rotate, so that the transmission wheel 3 505 drives the transmission wheel 1 203 to rotate through the transmission belt 506. Then, the transmission wheel 1 203 drives the transmission wheel 2 305 to rotate through the transmission belt 506.
[0038] The second step: After the transmission wheel 2 305 is driven to rotate, it can drive the rotating rod 2 301 to rotate. Then the rotating rod 2 301 drives the gear 302 to rotate, so that the gear 302 drives the rack and pinion conveyor belt 303 to move. After that, the cement bag fixed on the rack and pinion conveyor belt 303 pushes open the dust baffle 601 and enters the dust cover 6. Then, after the cement bag approaches the rotary cutting blade 202, the transmission wheel 1 203 driven to rotate will drive the rotating rod 1 201 to rotate. Then the rotating rod 1 201 drives the rotary cutting blade 202 to rotate, so that the rotary cutting blade 202 can cut the middle part of the cement bag. Then the cement flows out of the bag and falls into the feeding hopper 2.
[0039] The third step: The cement that falls into the feeding bin 2 will enter the receiving bin 4. Then, the conical wheel 1 402 will rotate through the second conical wheel 504. The first conical wheel 402 will then drive the conveying auger 401 to rotate, so that the conveying auger 401 can push the cement to the port of the receiving bin 4 for collection. When the cement in the bag is empty, the empty cement bag will be moved out from the other side port of the dust baffle 601 and will be conveyed to the bottom of the positioning nail 304, so that the empty cement bag will fall automatically.
[0040] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0041] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.
Claims
1. A rotary-cutting type bag-opening machine for cement, characterized in that, include: A support plate with a hollowed-out groove is provided. Four support rods are fixedly installed at the bottom of the support plate. The four support rods are distributed in a rectangular array along the bottom of the support plate. A rotary cutting mechanism, a conveying mechanism and a material receiving mechanism are provided on the support plate. The rotary cutting mechanism includes a feeding bin, which is fixedly installed in a hollow groove. A rotating rod is rotatably installed inside the feeding bin, and a rotary cutting blade is fixedly sleeved on the rotating rod. A transmission wheel is fixedly connected to one end of the rotating rod that extends outside the feeding bin. The conveying mechanism includes four fixed frames, which are fixedly installed on the support plate. A rotating rod is rotatably installed between two of the fixed frames. Two gears are fixedly sleeved on the rotating rod. A rack conveyor belt is wound between the two gears. Multiple positioning pins are fixedly installed on the rack conveyor belt. The multiple positioning pins are equidistantly distributed along the outside of the rack conveyor belt. A transmission wheel is fixedly connected to one end of the corresponding rotating rod. The receiving mechanism includes a receiving bin, which is fixedly installed at the bottom of the feeding bin. A conveying auger is rotatably installed inside the receiving bin, and a conical wheel is fixedly connected to one end of the conveying auger that extends outside the receiving bin.
2. The rotary cutting type bag-opening machine for cement as described in claim 1, characterized in that: A mounting bracket is fixedly installed on the support plate, and a motor is fixedly installed on the mounting bracket. Two connecting rods are fixedly installed on the support plate, and a rotating rod three is rotatably installed between the two connecting rods. One end of the rotating rod three is fixedly connected to the output shaft of the motor. A conical wheel two is fixedly sleeved on the rotating rod three, and the conical wheel two meshes with a conical wheel one. A transmission wheel three is fixedly connected to one end of the rotating rod three, and a transmission belt is wound between the transmission wheel three, the transmission wheel two, and the transmission wheel one.
3. The rotary cutting type bag-opening machine for cement as described in claim 1, characterized in that: A dust cover is fixedly installed on the support plate. Dust baffles are provided at both ends of the dust cover. The top of the dust baffles is rotatably hinged to the dust cover. The top of the feeding hopper is located inside the dust cover.
4. The rotary cutting type bag-opening machine for cement as described in claim 3, characterized in that: Four buffer pads are fixedly installed on the dust cover, and one side of the dust baffle rests against the buffer pads.
5. The rotary cutting type bag-opening machine for cement as described in claim 3, characterized in that: The dustproof baffle has slots that are adapted to the positioning pins.
6. The rotary cutting type bag-opening machine for cement as described in claim 1, characterized in that: The inner cavity of the feeding hopper is designed with an inclined structure, and the feeding hopper is connected to the receiving hopper.