A segmented cooling tunnel conveyor
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO ZHISHENG OVEN
- Filing Date
- 2025-08-26
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]本实用新型针对现有技术中的不足,提供一种分段式冷却隧道输送装置,解决了在食品加工车间实际生产中,物料因生产线节奏快难以精准放置在输送带入料口中心,又因输送带运转及设备振动进一步偏离中心,到达出口时可能歪斜进入后续包装环节需人工调整的问题
本实用新型通过设置导流部件,通过调节导向板间距可适配不同大小物料,两个对称的导向板能精准引导传送带上的物料在出口端居中,避免物料偏移与本体出口端内壁剐蹭,同时方便后续作业。
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Figure CN224603880U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conveying machinery and equipment technology, and in particular to a segmented cooling tunnel conveying device. Background Technology
[0002] Segmented cooling tunnel conveying devices are key equipment used in the food, pharmaceutical, and chemical industries for the continuous cooling of processed materials. By dividing the cooling tunnel into multiple independently temperature-controlled conveying segments, and cooperating with conveyor belts, materials processed at high temperatures, such as baked goods and freshly formed pharmaceutical suppositories, are sequentially fed into different cooling zones to achieve gradient cooling or rapid cooling.
[0003] In actual production at a food processing plant, bread, cakes, and other materials fresh from the baking line are placed sequentially at the entrance of a segmented cooling tunnel conveyor. Due to the fast pace of the production line, workers often find it difficult to ensure that each material is precisely centered on the conveyor belt. As the conveyor belt operates, coupled with slight differences in the conveyor speeds of each segment and minor vibrations during equipment operation, the materials gradually deviate from the center position within the cooling tunnel. When these offset materials reach the tunnel exit, some may rub against the inner wall of the tunnel and enter the subsequent packaging stage at an angle, requiring manual adjustment to complete the packaging smoothly, thus slowing down the entire production line.
[0004] Therefore, a segmented cooling tunnel conveying device was designed. Utility Model Content
[0005] This utility model addresses the shortcomings of existing technologies by providing a segmented cooling tunnel conveyor device. It solves the problem that in actual production in food processing workshops, materials are difficult to place accurately at the center of the conveyor belt inlet due to the fast pace of the production line, and are further deviated from the center due to the operation of the conveyor belt and equipment vibration. When the materials reach the outlet, they may enter the subsequent packaging stage at an angle, requiring manual adjustment.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A segmented cooling tunnel conveying device includes a segmented cooling tunnel device body, a conveyor belt disposed inside the segmented cooling tunnel device body, and a cover plate fixedly installed at the outlet end of the segmented cooling tunnel device body; a flow guiding component is disposed inside the outlet end of the segmented cooling tunnel device body, the flow guiding component being used to centrally guide the material on the conveyor belt.
[0007] Preferably, the flow guiding component includes mounting blocks fixedly installed on the inner walls of both sides of the segmented cooling tunnel device body, and guide plates are respectively hinged to the bottom of the two mounting blocks, and the two guide plates are symmetrically distributed.
[0008] Preferably, the ends of the two guide plates away from the mounting block extend to the outside of the segmented cooling tunnel device body, and vertical rods are fixedly installed on the top of the two guide plates, with the vertical rods being perpendicular to the guide plates.
[0009] Preferably, studs are fixedly installed at the top of the two vertical rods, the studs are coaxially arranged with the vertical rods, and the outer diameter of the studs is smaller than the outer diameter of the vertical rods.
[0010] Preferably, a groove is provided on the outer wall of the cover plate at the outlet end of the segmented cooling tunnel device, the groove penetrating the cover plate and corresponding to the position of the vertical rod.
[0011] Preferably, the groove is composed of two symmetrical arc segments, the curvature of a single arc segment is adapted to the curvature of the guide plate rotating around the hinge point of the mounting block, and the two arc segments are symmetrically distributed with the center line of the cover plate as the axis of symmetry.
[0012] Preferably, the two studs pass through the corresponding sliding grooves, and the studs can slide along the arc-shaped section of the sliding grooves; a nut is threaded onto the stud, and the nut abuts against the outer wall of the cover plate to fix the vertical rod to the cover plate.
[0013] Preferably, a handle is fixedly installed on the middle outer wall of each of the two vertical rods, the handle is perpendicular to the vertical rod, and the ends of the two handles are both spherical.
[0014] Preferably, folding curtains are fixedly installed on the opposite sides of the two vertical rods, and the other end of the folding curtains is fixedly connected to the inner wall of the cover plate, and the folding curtains cover the opening of the sliding groove in the inner wall of the cover plate.
[0015] Preferably, the thickness of the folding curtain is greater than the width of the groove opening, and the thickness of the folding curtain is less than the outer diameter of the vertical rod.
[0016] Compared with the prior art, the present invention has the following beneficial effects: This invention, by setting a flow guiding component and adjusting the spacing of the guide plates, can adapt to materials of different sizes. The two symmetrical guide plates can accurately guide the material on the conveyor belt to be centered at the outlet end, avoiding material deviation and rubbing against the inner wall of the outlet end of the main body, while facilitating subsequent operations.
[0017] This invention uses the vertical rod to simultaneously drive the guide plate to rotate and the folding curtain to stretch or contract. The guide plate guides the material to be centered, and the folding curtain always covers the opening of the inner wall of the chute. Its thickness is adapted to the width of the chute opening, which effectively reduces the diffusion of cold air inside the body and saves energy. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial cross-sectional structural diagram of the segmented cooling tunnel device of this utility model; Figure 3 This is a partial structural schematic diagram of the present invention; Figure 4 This is an exploded structural diagram of the cover plate and the flow guiding component of this utility model; Figure 5 This is a side cross-sectional view of the cover plate of this utility model; Figure 6 This utility model Figure 5 A magnified structural diagram of A in the middle; Figure 7 This is an exploded structural diagram of the cover plate and stud of this utility model.
[0020] Drawing number descriptions: 1. Segmented cooling tunnel device body; 10. Conveyor belt; 11. Cover plate; 111. Slide chute; 2. Mounting block; 3. Guide plate; 4. Vertical rod; 41. Handle; 5. Stud; 6. Folding curtain. Detailed Implementation
[0021] The present invention will now be described in further detail with reference to the accompanying drawings.
[0022] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0023] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.
[0024] It is understood that the term "a" should be understood as "at least one" or "one or more," that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.
[0025] Example 1: Please see Figure 1-7A segmented cooling tunnel conveying device includes a segmented cooling tunnel device body 1, a conveyor belt 10 disposed inside the segmented cooling tunnel device body 1, and a cover plate 11 fixedly installed at the outlet end of the segmented cooling tunnel device body 1. A flow guiding component is disposed inside the outlet end of the segmented cooling tunnel device body 1 to guide the material on the conveyor belt 10 in a centered manner. The flow guiding component includes mounting blocks 2 fixedly installed on the inner walls of both sides of the segmented cooling tunnel device body 1. Guide plates 3 are hinged to the bottom of the two mounting blocks 2, and the two guide plates 3 are symmetrically distributed. The ends of the two guide plates 3 away from the mounting blocks 2 extend to the outside of the segmented cooling tunnel device body 1. Vertical rods 4 are fixedly installed on the tops of the two guide plates 3, and the vertical rods 4 are perpendicular to the guide plates 3. Studs 5 are fixedly installed on the tops of the two vertical rods 4, and the studs 5 are coaxial with the vertical rods 4, with the outer diameter of the studs 5 being smaller than the outer diameter of the vertical rods 4. A section is opened on the outer wall of the cover plate 11 at the outlet end of the segmented cooling tunnel device body 1. The slide groove 111 penetrates the cover plate 11 and corresponds to the position of the vertical rod 4. The slide groove 111 consists of two symmetrical arc segments. The curvature of each arc segment matches the curvature of the guide plate 3 rotating around the hinge point of the mounting block 2, and the two arc segments are symmetrically distributed about the center line of the cover plate 11. Two studs 5 penetrate the corresponding slide groove 111, and the studs 5 can slide along the arc segment of the slide groove 111. Nuts are threaded onto the studs 5, and the nuts abut against the outer wall of the cover plate 11 to achieve the connection between the vertical rod 4 and the cover. The plate 11 is fixed; handles 41 are fixedly installed on the outer wall of the middle part of the two vertical rods 4 respectively. The handles 41 are set perpendicular to the vertical rods 4, and the ends of the two handles 41 are spherical; folding curtains 6 are fixedly installed on the side of the two vertical rods 4 that are far apart from each other. The other end of the folding curtains 6 is fixedly connected to the inner wall of the cover plate 11, and the folding curtains 6 cover the opening of the slide groove 111 in the inner wall of the cover plate 11; the thickness of the folding curtains 6 is greater than the width of the groove 111, and the thickness of the folding curtains 6 is less than the outer diameter of the vertical rods 4.
[0026] By loosening the nut on the stud 5 and pulling the vertical rod 4 with the handle 41, the guide plate 3 can be rotated along the hinge point of the mounting block 2. After adjusting the spacing, tighten the nut to fix it. By matching the arc of the chute 111 with the rotation arc of the guide plate 3, the guide plate 3 can be adjusted to extend beyond the segmented cooling tunnel device body 1. Whether it is a small material or a large material, a suitable guiding range can be found by adjustment to meet the centering guidance needs of materials of different sizes in diversified production. By setting guide plates 3, two symmetrically distributed guide plates 3 can guide the material on the conveyor belt 10 to be centered at the outlet end, effectively avoiding the material from scraping against the inner wall of the outlet end of the segmented cooling tunnel device body 1 due to deviation, which facilitates subsequent operations. By setting up a folding curtain 6, the folding curtain 6 covers the opening of the inner wall of the slide 111 and the thickness is greater than the width of the slide 111 opening. When the vertical rod 4 drives the guide plate 3 to move, the folding curtain 6 stretches or contracts accordingly, always effectively blocking the slide 111, reducing the diffusion of cold air in the segmented cooling tunnel device body 1, and saving energy. The guide plate 3 and folding curtain 6 are driven synchronously when the vertical rod 4 moves, so that the stud 5 slides in the slide groove 111, ensuring the smoothness of the slide. The spherical design of the handle 41 makes it easy to exert force.
[0027] Workflow Based on the size of the material to be conveyed, determine the required distance between the two guide plates 3 extending out of the segmented cooling tunnel device body 1; loosen the nuts on the fixing studs 5 and the cover plate 11, allowing the studs 5 to slide freely within the slide groove 111, thus releasing the fixation on the vertical rod 4; by pulling the handle 41, the vertical rod 4 is moved, and the vertical rod 4 slides along the arc section of the slide groove 111, thereby causing the guide plates 3 to rotate along the hinge point with the mounting block 2, thereby adjusting the distance between the two guide plates 3 extending out of the device body to adapt to the size of the material; during the movement of the vertical rod 4, the folding curtain 6 will be stretched or contracted accordingly, ensuring that the folding curtain 6 always covers the opening of the slide groove 111 on the inner wall of the cover plate 11; after the distance between the two guide plates 3 is adjusted to the appropriate position, tighten the nuts on the studs 5, so that the nuts abut against the outer wall of the cover plate 11, fixing the vertical rod 4 to the cover plate 11, thereby fixing the position of the guide plates 3; The device is started, and the material is placed on the conveyor belt 10 at the inlet end of the segmented cooling tunnel device 1. The material enters the device for cooling along with the conveyor belt 10. When the material is transported to the outlet end, it is centered under the guidance of the two guide plates 3 and then enters the subsequent operation stage. During the entire use, the folding curtain 6 protects the cold air inside the segmented cooling tunnel device 1, reduces the diffusion of cold air, and maintains the cooling environment inside the device.
[0028] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations or modifications.
Claims
1. A segmented cooling tunnel conveying device, characterized in that, The device includes a segmented cooling tunnel device body (1), a conveyor belt (10) disposed inside the segmented cooling tunnel device body (1), and a cover plate (11) fixedly installed at the outlet end of the segmented cooling tunnel device body (1); the outlet end of the segmented cooling tunnel device body (1) is provided with a flow guiding component, which is used to guide the material on the conveyor belt (10) in a centered manner.
2. The segmented cooling tunnel conveying device according to claim 1, characterized in that: The flow guiding component includes mounting blocks (2) fixedly installed on the inner walls of both sides of the segmented cooling tunnel device body (1), and guide plates (3) are respectively hinged to the bottom of the two mounting blocks (2), and the two guide plates (3) are symmetrically distributed.
3. The segmented cooling tunnel conveying device according to claim 2, characterized in that: The ends of the two guide plates (3) away from the mounting block (2) extend to the outside of the segmented cooling tunnel device body (1). The tops of the two guide plates (3) are respectively fixedly installed with vertical rods (4), which are set perpendicular to the guide plates (3).
4. The segmented cooling tunnel conveying device according to claim 3, characterized in that: The tops of the two vertical rods (4) are respectively fixedly installed with studs (5), the studs (5) are coaxially arranged with the vertical rods (4), and the outer diameter of the studs (5) is smaller than the outer diameter of the vertical rods (4).
5. A segmented cooling tunnel conveying device according to claim 1, characterized in that: The segmented cooling tunnel device body (1) has a groove (111) on the outer wall of the cover plate (11) at the outlet end. The groove (111) passes through the cover plate (11) and corresponds to the position of the vertical rod (4).
6. A segmented cooling tunnel conveying device according to claim 5, characterized in that: The chute (111) is composed of two symmetrical arc segments. The arc of a single arc segment is adapted to the arc of the guide plate (3) rotating around the hinge point of the mounting block (2). The two arc segments are symmetrically distributed with the center line of the cover plate (11) as the axis of symmetry.
7. A segmented cooling tunnel conveying device according to claim 4, characterized in that: The two studs (5) pass through the corresponding slide grooves (111) respectively, and the studs (5) can slide along the arc section of the slide grooves (111); a nut is threaded on the studs (5), and the nut abuts against the outer wall of the cover plate (11) to fix the vertical rod (4) and the cover plate (11).
8. A segmented cooling tunnel conveying device according to claim 3, characterized in that: A handle (41) is fixedly installed on the middle outer wall of each of the two vertical rods (4). The handle (41) is perpendicular to the vertical rod (4), and the ends of the two handles (41) are spherical.
9. A segmented cooling tunnel conveying device according to claim 3, characterized in that: Folding curtains (6) are fixedly installed on the opposite sides of the two vertical rods (4). The other end of the folding curtains (6) is fixedly connected to the inner wall of the cover plate (11), and the folding curtains (6) cover the opening of the slide groove (111) on the inner wall of the cover plate (11).
10. A segmented cooling tunnel conveying device according to claim 9, characterized in that: The thickness of the folding curtain (6) is greater than the width of the groove (111), and the thickness of the folding curtain (6) is less than the outer diameter of the vertical rod (4).