A turning plate device for photovoltaic module production

Abstract

The utility model discloses a kind of plate turnover devices for photovoltaic module production, it is related to photovoltaic module production technical field, including plate body, motor one is fixed on plate body, motor one output end is fixedly connected with gear one, which is penetrated through plate body, gear two is rotatably connected on plate body, gear one is engaged with gear two, gear two is fixed with turnover column, two symmetrical turnover plates are arranged on turnover column, limiting frame is fixed on turnover plate, limiting frame is L-shaped, conveying belt one is installed in one side of plate body, conveying belt two is installed in one end of conveying belt one, turnover column is located between conveying belt one and conveying belt two, turnover plate corresponds with conveying belt one and conveying belt two, motor two is fixed on turnover column, adjusting mechanism is arranged between motor two and plate body, the distance between turnover plate is adjusted by adjusting mechanism, the limiting height of limiting frame is adjusted, to adapt to photovoltaic panel of different thickness and size.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module production technology, specifically to a flip-plate device for photovoltaic module production. Background Technology

[0002] The main function of photovoltaic (PV) modules is to convert the light energy in sunlight into electrical energy. This is achieved through the photovoltaic effect, where when sunlight shines on the surface of a photovoltaic cell, the energy of photons is absorbed, exciting electrons to jump from the valence band to the conduction band, thereby generating an electric current. During the production of PV modules, the photovoltaic panels need to be flipped to complete different processes such as cleaning and testing.

[0003] The flipping device is an important component of the automated photovoltaic module production line. It can work in conjunction with other equipment such as conveyor belts, cleaning equipment, and testing equipment to automate the entire production process. The flipping mechanism is driven by a motor to flip the photovoltaic panels.

[0004] Existing photovoltaic panel flipping devices use a motor to drive a flipping frame on a rotating shaft to flip the panels and complete subsequent processes. However, the position and space of the frame are relatively fixed during use, making it difficult for workers to adjust them according to the thickness and size of the photovoltaic panels. This can easily cause the panels to shake and loosen during flipping, thus affecting their adaptability and hindering their production. Utility Model Content

[0005] The purpose of this invention is to provide a high-precision alloy chip resistor to address the problems of the aforementioned background technology, where the position and space of the limiting frame are relatively fixed, making it inconvenient for workers to adjust according to the thickness and size of the photovoltaic panel. This can easily cause the photovoltaic panel to wobble and loosen when flipped, thus affecting the adaptability of the photovoltaic panel and hindering its production. The objective of this utility model can be achieved through the following technical solutions: A flip-plate device for photovoltaic module production includes a plate body. A motor is fixed on the plate body, and a gear is fixedly connected to the output end of the motor through the plate body. A gear is rotatably connected to the plate body, and the gears mesh. A flip-plate column is fixed on the gear, and two symmetrical flip-plates are arranged on the flip-plate column. A limiting frame is fixed on the flip-plate, and the limiting frame is L-shaped. A conveyor belt is installed on one side of the plate body, and a conveyor belt is installed at one end of the conveyor belt. The flip-plate column is located between the conveyor belt and the conveyor belt. The flip-plates correspond to the conveyor belt and the conveyor belt. A motor is fixed on the flip-plate column, and an adjustment mechanism is provided between the motor and the plate body. The distance between the flip-plates and the limiting height of the limiting frame are adjusted by the adjustment mechanism to accommodate photovoltaic panels of different thicknesses and sizes.

[0006] As a further embodiment of this utility model: the adjustment mechanism includes a bidirectional screw fixed to the second output end of the motor, the second output end of the motor extending into the flip column, two symmetrical moving blocks threadedly connected to the bidirectional screw, the bidirectional screw passing through the moving blocks, the moving blocks extending out of the flip column and fixedly connected to the flip plate, and a limiting component provided between the moving blocks and the flip plate.

[0007] As a further embodiment of this utility model: the limiting component includes a limiting column fixed inside the flipping column, the limiting column passing through the moving block, and an abutment plate inside the limiting frame. An adjusting member is provided between the abutment plate and the limiting frame, and the distance between the abutment plate and the limiting frame is adjusted by the adjusting member to accommodate photovoltaic panels of different thicknesses.

[0008] As a further embodiment of this utility model: the adjusting component includes an electric telescopic rod fixed on the limiting frame, the telescopic end of the electric telescopic rod extending into the limiting frame and fixedly connected to the abutment plate, the abutment plate is fixed with abutment blocks arranged in an array, and the abutment blocks correspond to the flip plate.

[0009] As a further embodiment of this utility model: a pad is fixed on the flip plate, and the pad is a flexible rubber plate.

[0010] As a further embodiment of this utility model, the contact block is a flexible rubber suction cup.

[0011] As a further embodiment of this utility model: a guide post is fixed on the contact plate, the guide post extends out of the limiting frame, and the guide post and the limiting frame are slidably arranged.

[0012] As a further embodiment of this utility model: a laser sensor is fixed at one end of the plate, the detection end of the laser sensor corresponds to the second conveyor belt, a controller is fixed on the side of the plate, the controller is electrically connected to the laser sensor, and the controller is electrically connected to the second motor.

[0013] The beneficial effects of this utility model are: This utility model uses an adjustment mechanism to actively move two limiting frames relative to each other, thereby adapting to photovoltaic panels of different sizes and improving the adaptability of the flipping device. At the same time, in conjunction with the adjustment component, it moves the contact plate within the limiting frames to adapt to photovoltaic panels of different thicknesses, improving the flipping stability of the photovoltaic panels, adapting to photovoltaic panels of different thicknesses, expanding the adaptability range of the flipping device, and facilitating the flipping of photovoltaic panels of different sizes and thicknesses, thus simplifying the production of photovoltaic panels.

[0014] This utility model uses a laser sensor to detect the flipping plate. When the flipping plate drives the photovoltaic panel to the detection position of the laser sensor, the detection result is transmitted to the controller. The controller then controls the motor to stop rotating and briefly stops according to the controller's set program before continuing to rotate, thereby improving the flipping accuracy and stability of the photovoltaic panel. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a first structural schematic diagram of the flip-plate device of this utility model; Figure 2 This is a schematic diagram of the internal structure of the flip-plate device of this utility model; Figure 3 This is a second structural schematic diagram of the flip-plate device of this utility model; Figure 4 This is a utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0017] In the diagram: 1. Plate; 2. Motor 1; 3. Gear 1; 4. Gear 2; 5. Tilting column; 6. Conveyor belt 1; 7. Conveyor belt 2; 8. Tilting plate; 9. Limiting frame; 10. Motor 2; 11. Bidirectional screw; 12. Moving block; 13. Limiting column; 14. Electric telescopic rod; 15. Contact plate; 16. Contact block; 17. Pad; 18. Guide column; 19. Laser sensor; 20. Controller. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] Implementation Example 1: Please see Figures 1-3As shown, this utility model is a flipping device for photovoltaic module production, including a plate body 1. A motor 2 is fixed on the plate body 1. A gear 3 is fixedly connected to the output end of the motor 2 through the plate body 1. A gear 4 is rotatably connected to the plate body 1. Gear 3 and gear 4 mesh with each other. A flipping column 5 is fixed on the gear 4. Two symmetrical flipping plates 8 are provided on the flipping column 5. A limiting frame 9 is fixed on the flipping plate 8. The limiting frame 9 is L-shaped. A conveyor belt 6 is installed on one side of the plate body 1. A conveyor belt 7 is installed at one end of the conveyor belt 6. The flipping column 5 is located between the conveyor belt 6 and the conveyor belt 7. The flipping plates 8 correspond to the conveyor belt 6 and the conveyor belt 7. A motor 10 is fixed on the flipping column 5. An adjustment mechanism is provided between the motor 10 and the plate body 1. By adjusting the adjustment mechanism, the distance between the flipping plates 8 and the limiting height of the limiting frame 9 are adjusted to accommodate photovoltaic panels of different thicknesses and sizes.

[0020] Specifically, the flipping device is installed in the designated position along with conveyor belts 6 and 7. Then, conveyor belts 6 and 7 are operated to place the photovoltaic panels to be flipped onto conveyor belt 6 by equipment or manually. Conveyor belt 6 carries the photovoltaic panels into the limiting frame 9. Then, motor 2 is operated, which drives gear 3 to rotate, causing gear 4 to rotate. The flipping column 5 drives the limiting frame 9 to flip, so that the photovoltaic panels are flipped onto conveyor belt 7, completing the flipping process. During production, the photovoltaic panels are flipped by adjusting the mechanism in conjunction with the flipping column 5 to accommodate photovoltaic panels of different thicknesses and sizes, improving the adaptability of the flipping device and facilitating stable flipping and production of photovoltaic panels.

[0021] In this embodiment, refer to Figure 2 - Figure 4 As shown, the adjustment mechanism includes a bidirectional screw 11 fixed to the output end of motor 2 10. The output end of motor 2 10 extends into the flip column 5. Two symmetrical moving blocks 12 are threaded onto the bidirectional screw 11, and the bidirectional screw 11 passes through the moving blocks 12. The moving blocks 12 extend out of the flip column 5 and are fixedly connected to the flip plate 8. A limiting component is provided between the moving blocks 12 and the flip plate 8. The limiting component includes a limiting column 13 fixed inside the flip column 5, which passes through the moving blocks 12. A contact plate 15 is located inside the limiting frame 9. An adjusting element is provided between the contact plate 15 and the limiting frame 9. The distance between the contact plate 15 and the limiting frame 9 is adjusted by the adjusting element to accommodate photovoltaic panels of different thicknesses. The adjusting element includes an electric telescopic rod 14 fixed to the limiting frame 9. The telescopic end of the electric telescopic rod 14 extends into the limiting frame 9 and is fixedly connected to the contact plate 15. Contact blocks 16 are fixed on the contact plate 15 and arranged in an array, with the contact blocks 16 corresponding to the flip plate 8. A pad 17, which is a flexible rubber plate, is fixed on the flip plate 8. The contact block 16 is a flexible rubber suction cup.

[0022] Specifically, the principle of adjusting the flipping device in conjunction with the flipping column 5 is as follows: The operator operates the motor 10 according to the size of the photovoltaic panel, which drives the bidirectional screw 11 to rotate, causing the moving block 12 to move relative to the bidirectional screw 11. The moving block 12 slides on the limiting column 13 to restrict the moving block 12, thus accommodating photovoltaic panels of different sizes. When the photovoltaic panel enters the limiting frame 9, the electric telescopic rod 14 is operated, causing the contact plate 15 to move. The movement of the contact plate 15 drives the contact block 16 to move, which in turn moves against the photovoltaic panel, improving the flipping stability of the photovoltaic panel and accommodating photovoltaic panels of different thicknesses. In conjunction with the rotation of the flipping column 5, the photovoltaic panel is flipped onto the conveyor belt 7. The electric telescopic rod 14 extends and retracts, causing the contact block 16 to move away from the photovoltaic panel, and the photovoltaic panel is transported to the next process, improving the adaptability of the flipping device. Specifically, the contact block 16 is a flexible rubber suction cup, which improves the contact effect with the photovoltaic panel and enhances the flipping stability of the photovoltaic panel. Then, the pad 17 is a flexible rubber plate, which increases the friction between the photovoltaic panel and the pad 17 when in contact with the photovoltaic panel, making it easier to restrict and protect the photovoltaic module.

[0023] In this embodiment, refer to Figure 1 , Figure 3 , Figure 4 As shown, a guide post 18 is fixed on the contact plate 15, and the guide post 18 extends out of the limiting frame 9. The guide post 18 and the limiting frame 9 are slidably arranged. A laser sensor 19 (LDS-01) is fixed at one end of the plate 1. The detection end of the laser sensor 19 (LDS-01) corresponds to the second conveyor belt 7. A controller 20 is fixed on the side of the plate 1. The controller 20 is electrically connected to the laser sensor 19 (LDS-01) and the second motor 10.

[0024] Specifically, the flip plate 8 is detected by the laser sensor 19 (LDS-01). When the flip plate 8 drives the photovoltaic panel to flip to the detection position of the laser sensor 19 (LDS-01), the detection result is transmitted to the controller 20. The controller 20 controls the motor 2 to stop rotating and briefly stops according to the set program of the controller 20, and then continues to rotate for the next flip, thereby improving the flipping accuracy and stability of the photovoltaic panel. The contact plate 15 slides on the guide post 18 to restrict the contact plate 15, so that the contact plate 15 can stably contact the photovoltaic panel.

[0025] The working principle of this utility model is as follows: The flipping device is installed with conveyor belt 6 and conveyor belt 7 at the designated position. Then, conveyor belt 6 and conveyor belt 7 are operated to place the photovoltaic panel to be flipped onto conveyor belt 6 by equipment or manual operation. Conveyor belt 6 drives the photovoltaic panel into the limiting frame 9. Then, motor 2 is operated, which drives gear 3 to rotate, causing gear 4 to rotate. The flipping column 5 drives the limiting frame 9 to flip, so that the photovoltaic panel is flipped onto conveyor belt 7, completing the flipping. Workers operate motor 10 according to the size of the photovoltaic panel, which drives the bidirectional screw 11 to rotate, causing the moving block 12 to move relative to the bidirectional screw 11. The moving block 12 slides on the limiting post 13 to restrict the moving block 12, which can accommodate photovoltaic panels of different sizes. When the photovoltaic panel enters the limiting frame 9, the electric telescopic rod 14 is operated, which causes the abutment plate 15 to move. The movement of the abutment plate 15 drives the abutment block 16 to move, which abuts the photovoltaic panel. The abutment block 16 is a flexible rubber suction cup, which improves the abutment effect on the photovoltaic panel. The flip plate 8 is detected by the laser sensor 19 (LDS-01). When the flip plate 8 drives the photovoltaic panel to flip to the detection position of the laser sensor 19 (LDS-01), the detection result is transmitted to the controller 20. The controller 20 controls the motor 2 to stop rotating and briefly stops according to the set program of the controller 20, and then continues to rotate for the next flip.

[0026] The above description details one embodiment of the present utility model, but it is merely a preferred embodiment and should not be construed as limiting the scope of the present utility model. All equivalent variations and improvements made within the scope of the present utility model application should still fall within the patent coverage of the present utility model.

Claims

1. A flip-plate device for photovoltaic module production, characterized in that, The system includes a plate (1), on which a motor (2) is fixed. A gear (3) is fixedly connected through the output end of the motor (2) through the plate (1). A gear (4) is rotatably connected to the plate (1). The gear (3) meshes with the gear (4). A rotating column (5) is fixed to the gear (4). Two symmetrical rotating plates (8) are provided on the rotating column (5). A limiting frame (9) is fixed to the rotating plate (8). The limiting frame (9) is L-shaped. (1) A conveyor belt (6) is installed on one side, and a conveyor belt (7) is installed at one end of the conveyor belt (6). The flipping column (5) is located between the conveyor belt (6) and the conveyor belt (7). The flipping plate (8) corresponds to the conveyor belt (6) and the conveyor belt (7). A motor (10) is fixed on the flipping column (5). An adjustment mechanism is set between the motor (10) and the plate (1). The distance between the flipping plates (8) is adjusted by the adjustment mechanism, and the height of the limiting frame (9) is adjusted.

2. The flip-plate device for photovoltaic module production according to claim 1, characterized in that, The adjustment mechanism includes a bidirectional screw (11) fixed to the output end of motor two (10). The output end of motor two (10) extends into the flip column (5). Two symmetrical moving blocks (12) are threaded on the bidirectional screw (11). The bidirectional screw (11) passes through the moving blocks (12). The moving blocks (12) extend out of the flip column (5) and are fixedly connected to the flip plate (8). A limiting component is provided between the moving blocks (12) and the flip plate (8) to adjust the distance between the two limiting frames (9).

3. The flip-plate device for photovoltaic module production according to claim 2, characterized in that, The limiting component includes a limiting column (13) fixed inside the flip column (5), the limiting column (13) passing through the moving block (12), and an abutment plate (15) provided inside the limiting frame (9). An adjusting member is provided between the abutment plate (15) and the limiting frame (9) to adjust the distance between the abutment plate (15) and the limiting frame (9).

4. A flip-plate device for photovoltaic module production according to claim 3, characterized in that, The adjusting component includes an electric telescopic rod (14) fixed on the limiting frame (9). The telescopic end of the electric telescopic rod (14) extends into the limiting frame (9) and is fixedly connected to the contact plate (15). The contact plate (15) is fixed with contact blocks (16) arranged in an array. The contact blocks (16) correspond to the flip plate (8).

5. A flip-plate device for photovoltaic module production according to claim 4, characterized in that, A pad (17) is fixed on the flip plate (8), and the pad (17) is a flexible rubber plate.

6. A flip-plate device for photovoltaic module production according to claim 4, characterized in that, The contact block (16) is a flexible rubber suction cup.

7. A flip-plate device for photovoltaic module production according to claim 4, characterized in that, A guide post (18) is fixed on the contact plate (15), the guide post (18) extends out of the limiting frame (9), and the guide post (18) and the limiting frame (9) are slidably arranged.

8. A flip-plate device for photovoltaic module production according to claim 1, characterized in that, A laser sensor (19) is fixed at one end of the plate (1). The detection end of the laser sensor (19) corresponds to the second conveyor belt (7). A controller (20) is fixed on the side of the plate (1). The controller (20) is electrically connected to the laser sensor (19) and the controller (20) is electrically connected to the second motor (10).

Images