A simple rejector for inverted bottles in a bottling operation

Abstract

The utility model discloses a simple and easy to remove device after producing the bottle of in conveying operation, including conveying mechanism, guiding mechanism and response mechanism, conveying mechanism includes conveyer belt, sets up the buffer board under conveyer belt, is located the collection basket under buffer board conveying end, guiding mechanism includes the support fixed on the ground, fixed mounting the separation plate on the support top, is used for guiding the guide plate of bottle on conveyer belt, in the utility model, through setting up the separation groove in the separation plate bottom, and cooperate the arc design of separation plate, make the bottle of falling to the buffer board on the simple push of push plate, and finally enter into the collection basket, and in order to the accurate push of push plate, sets up two photoelectric sensors and monitors synchronously, when bottom photoelectric sensor monitors the bottle body, and when top photoelectric sensor does not monitor the bottle body, air cylinder delay starts, and pushes the bottle of falling and enters into the separation groove, and this process is simple and efficient.

Description

Technical Field

[0001] This utility model relates to the field of bottle tipping rejection technology, specifically a simple rejection device for bottles that tip over during bottle conveying. Background Technology

[0002] On a bottle filling line, bottles need to be stacked first, so it is important to prevent bottles from tipping over and causing filling errors. Therefore, tipped bottles need to be removed during bottle conveying. There are various existing removal methods, but they are all costly and complex in structure. To address this, a simple removal device is proposed for bottles that tip over during the bottle conveying process. Utility Model Content

[0003] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0004] Therefore, the technical solution adopted by this utility model is as follows: A simple rejection device for bottles that have tipped over during bottle conveying includes a conveying mechanism, a guiding mechanism, and a sensing mechanism. The conveying mechanism includes a conveyor belt, a buffer plate located below the conveyor belt, and a collection basket located below the conveying end of the buffer plate. The guiding mechanism includes a bracket fixed to the ground, a separation plate fixedly installed on top of the bracket, a guide plate for guiding bottles on the conveyor belt, and a separation groove formed at the bottom of one side of the separation plate. The sensing mechanism includes a photoelectric sensor fixedly installed on a separation plate without a separation groove, a reflector fixedly installed on another separation plate, a cylinder fixedly installed on the outside of the separation plate, a telescopic rod connected to the output end of the cylinder, and a push plate fixedly installed at the top of the telescopic rod.

[0005] Preferably, the conveyor belt does not contact the separating plate, and anti-slip grooves are provided on the conveyor belt.

[0006] Preferably, the middle part of the separating plate is arc-shaped, and the separating plate has a placement groove for fitting the push plate.

[0007] Preferably, limiting members are fixedly installed on both sides of the back of the push plate, and the limiting members are slidably connected in the groove opened at the bottom of the separation plate.

[0008] Preferably, there are two photoelectric sensors, which are installed inside the separator and on top of it, respectively, with the top photoelectric sensor corresponding to the reflector.

[0009] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows: In this invention, by opening a separation groove at the bottom of the separation plate and combining it with the arc design of the separation plate, the inverted bottle is easily pushed by the pusher plate and conveyed forward by the conveyor belt, thus falling onto the buffer plate and finally entering the collection basket. In order to ensure the precise pushing of the pusher plate, two photoelectric sensors are set up for synchronous monitoring. When the bottom photoelectric sensor detects the bottle but the top photoelectric sensor does not detect the bottle, the cylinder starts after a delay and pushes the inverted bottle into the separation groove. This process is simple and efficient. Attached Figure Description

[0010] Figure 1 This is a perspective view of one embodiment of the present utility model; Figure 2 This is a top view schematic diagram of one embodiment of the present utility model; Figure 3 This is a schematic diagram of a push plate according to an embodiment of the present invention.

[0011] Figure label: 110. Conveyor belt; 120. Buffer plate; 130. Collection basket; 210. Support; 220. Separation plate; 230. Guide plate; 240. Separation groove; 310. Photoelectric sensor; 320. Reflector; 330. Cylinder; 340. Telescopic rod; 350. Push plate; 360. Limiting component. Detailed Implementation

[0012] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0013] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing a simple rejection device for bottles that have tipped over during bottle conveying.

[0014] Example: Combination Figure 1-3As shown, this utility model provides a simple rejection device for bottles that have tipped over during bottle conveying. It includes a conveying mechanism, a guiding mechanism, and a sensing mechanism. The conveying mechanism includes a conveyor belt 110, a buffer plate 120 positioned below the conveyor belt 110, and a collection basket 130 located below the conveying end of the buffer plate 120. The guiding mechanism includes a bracket 210 fixed to the ground, a separation plate 220 fixedly installed on the top of the bracket 210, a guide plate 230 for guiding bottles on the conveyor belt 110, and a separation groove 240 formed at the bottom of one side of the separation plate 220. The conveyor belt 110 does not contact the separation plate 220, and the conveyor belt 110 has anti-slip grooves. The middle part of the separation plate 220 is arc-shaped, and the separation plate 220 has a fitting... The placement slot of the push plate 350 includes a photoelectric sensor 310 fixedly installed on the separation plate 220 without the separation slot 240, a reflector 320 fixedly installed on another separation plate 220, a cylinder 330 fixedly installed on the outside of the separation plate 220, a telescopic rod 340 connected to the output end of the cylinder 330, and a push plate 350 fixedly installed at the top of the telescopic rod 340. Limiting members 360 are fixedly installed on both sides of the back of the push plate 350. The limiting members 360 are slidably connected in the sliding groove opened at the bottom of the separation plate 220. There are two photoelectric sensors 310. The two photoelectric sensors 310 are installed inside the separation plate 220 and the top of the separation plate 220 respectively, and the photoelectric sensor 310 at the top corresponds to the reflector 320.

[0015] Specifically, the guide plate 230 guides the bottle steadily into the space between the separation plates 220. The gap between the separation plates 220 allows only one bottle to pass through at a time, which facilitates detection. At the same time, the arc-shaped structure allows for smoother removal of overturned bottles, improving the reliability of the structure.

[0016] The working principle and usage process of this utility model are as follows: First, start the device and use the conveyor belt 110 to transport the bottle body. After being guided by the guide plate 230, the bottle body enters the separation plate 220 stably. After detection, the bottle body is stably transported to the rear. When a bottle tipping occurs, it will be guided by the guide plate 230 into the separation plate 220. However, because the bottle's horizontal height is reduced, the photoelectric sensor 310 at the top cannot detect the bottle, while the photoelectric sensor 310 at the bottom detects the bottle. This indicates that a bottle tipping has occurred. Therefore, the cylinder 330 is activated to drive the push plate 350 to push the front end of the tipping bottle into the separation tank 240, and finally into the collection basket 130 for collection, completing the removal of the tipped bottle.

[0017] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A simple rejection device for bottles tipping over during bottle conveying, characterized in that, include: Conveying mechanism, guiding mechanism, and sensing mechanism; The conveying mechanism includes a conveyor belt (110), a buffer plate (120) disposed below the conveyor belt (110), and a collection basket (130) located below the conveying end of the buffer plate (120). The guiding mechanism includes a bracket (210) fixed on the ground, a separation plate (220) fixedly installed on the top of the bracket (210), a guide plate (230) for guiding bottles on the conveyor belt (110), and a separation groove (240) opened at the bottom of the separation plate (220) on one side. The sensing mechanism includes a photoelectric sensor (310) fixedly installed on a separation plate (220) without a separation slot (240), a reflector (320) fixedly installed on another separation plate (220), a cylinder (330) fixedly installed on the outside of the separation plate (220), a telescopic rod (340) connected to the output end of the cylinder (330), and a push plate (350) fixedly installed on the top of the telescopic rod (340).

2. The simple rejection device for bottles tipping over during bottle conveying operation according to claim 1, characterized in that, The conveyor belt (110) does not contact the separation plate (220), and anti-slip grooves are provided on the conveyor belt (110).

3. A simple rejection device for bottles tipping over during bottle conveying operation according to claim 1, characterized in that, The middle part of the separation plate (220) is arc-shaped, and the separation plate (220) is provided with a placement groove for fitting the push plate (350).

4. A simple rejection device for bottles tipping over during bottle conveying operation according to claim 1, characterized in that, Limiting members (360) are fixedly installed on both sides of the back of the push plate (350), and the limiting members (360) are slidably connected in the groove opened at the bottom of the separation plate (220).

5. A simple rejection device for bottles tipping over during bottle conveying operation according to claim 1, characterized in that, There are two photoelectric sensors (310), which are installed inside and on top of the separation plate (220), respectively, and the photoelectric sensor (310) on top corresponds to the reflector plate (320).

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