A metal cooling device

CN224607995UActive Publication Date: 2026-08-07GUANGDONG TIANMA ALUMINUM IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG TIANMA ALUMINUM IND CO LTD
Filing Date
2025-09-22
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]基于此,有必要针对水蒸气凝结成水珠容易混入冷却介质中,并会改变冷却介质的成分和浓度,从而影响水溶性冷却液的性能和使用寿命问题,提供一种金属冷却装置

Benefits of technology

1、本方案中通过除湿机构将顶盖下方的水蒸汽吸出并进行干燥,有利于减少顶盖下方的水蒸气,并在顶盖四边斜面及多个引导杆的作用下,有利于将凝结在顶盖内壁的水珠引导至引导框内,从而避免顶盖凝结的水珠掉落在冷却池中,同时,在除水机构的作用下,通过将冷却液导入固定箱内,并通过加热带对固定箱进行加热,有利于使进入固定箱内的冷却液中的水分形成水蒸气,在第一风机及第一吸湿板的作用下,有利于将形成的水蒸气吸出并进行吸附,从而使冷却液经过固定箱再次进入冷却池内时冷却液中水珠含量会减少,保证了水溶性冷却液的性能和使用寿命;

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Abstract

The utility model relates to a metal cooling device belongs to metal cooling technical field, this metal cooling device, include: the inner side of fixed frame, the water vapor under the top cover is sucked out and is dried through dehumidification mechanism, is favorable to reduce the water vapor under the top cover, and under the action of the top cover four sides bevel and multiple guide rod, is favorable to guide the water drop that condensed in the top cover inner wall to guide frame, thereby avoid the water drop that condensed in the top cover to fall in the cooling pond, simultaneously, under the action of the water removal mechanism, cooling liquid is introduced into fixed box, and the fixed box is heated through heating band, is favorable to make the moisture in the cooling liquid that enters the fixed box into water vapor, under the action of first fan and first hygroscopic plate, is favorable to the water vapor that forms is sucked out and is adsorbed, thereby when cooling liquid is entered into the cooling pond again through the fixed box, the water drop content in cooling liquid will reduce, guarantee the performance and service life of water-soluble cooling liquid.
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Description

Technical Field

[0001] This utility model relates to the field of metal cooling technology, and in particular to a metal cooling device. Background Technology

[0002] Metal cooling refers to the process of reducing the temperature of metal at a high temperature to a desired level through specific methods. Metal cooling plays a crucial role in many fields such as metal processing, manufacturing, and heat treatment. Currently, the most common cooling method for aluminum is to immerse the aluminum material in a water-soluble coolant. Because water-soluble coolants typically have good thermal conductivity and specific heat capacity, the heat from the aluminum material is rapidly transferred to the coolant, thus achieving rapid cooling.

[0003] However, water vapor is generated in the cooling chamber during the cooling process of using water-soluble coolant. The water vapor condenses into water droplets and can easily mix into the cooling medium, which will change the composition and concentration of the cooling medium, thereby affecting the performance and service life of the water-soluble coolant. Utility Model Content

[0004] Therefore, it is necessary to provide a metal cooling device to address the problem that water vapor condenses into water droplets and easily mixes into the cooling medium, which changes the composition and concentration of the cooling medium and thus affects the performance and service life of water-soluble coolants.

[0005] Includes: a fixing frame, wherein a cooling pool is installed on the inner side of the fixing frame; It also includes a collection mechanism, which includes a top cover fixedly connected to the upper inner side of the fixed frame. A dehumidification mechanism is installed at the top of the top cover. All four sides of the top cover are inclined. Multiple evenly distributed guide rods are fixedly connected to the four sides of the inner wall of the top cover. A guide frame is fixedly connected to the bottom of the top cover. It also includes a water removal mechanism, which includes a fixed box and a water pump installed at one end of the cooling pool. The top of the fixed box is equipped with a cover plate. The end of the water pump's outlet pipe away from the water pump is connected to the upper end of one side of the fixed box, and the upper end of the other side of the fixed box is connected to a drain pipe.

[0006] In one embodiment, the dehydration mechanism further includes multiple heating belts fixedly connected to the surface of the fixed box. A fixed frame is fixedly connected to the upper surface of the fixed box, one side of the fixed frame is connected to the fixed box, and a first fan is embedded in the other side of the fixed frame. A first moisture-absorbing plate is slidably connected to the inner wall of the fixed frame. Heating the fixed box with the heating belts helps to cause the water in the coolant entering the fixed box to form water vapor. Under the action of the first fan and the first moisture-absorbing plate, the formed water vapor is easily absorbed and adsorbed, which helps to reduce the number of water droplets in the water-soluble coolant entering the fixed box.

[0007] In one embodiment, two filter plates are slidably connected to the inner wall of the fixed box, with one filter plate having a larger mesh diameter than the other. This facilitates the filtration of impurities in the coolant passing through the fixed box, and the use of two filter plates with different pore sizes allows for multi-stage filtration of impurities in the coolant.

[0008] In one embodiment, two circular tubes are connected to one side of the bottom of the guide frame, and a water collection trough is installed on the surface of the fixing frame, with the bottom ends of the two circular tubes located above the water collection trough. This facilitates the collection of water droplets guided into the guide frame, preventing excessive water droplet accumulation and overflow, thus ensuring effective water droplet collection.

[0009] In one embodiment, a clamping rod is fixedly connected to the bottom end of the cover plate, and the clamping rod is U-shaped. This facilitates clamping the two filter plates together during use, ensuring the stability of the two filter plates during the filtration process, thereby guaranteeing the filtration effect on impurities in the coolant passing through the fixed tank.

[0010] In one embodiment, the guide rod has a T-shaped vertical cross-section. This facilitates the more stable entry of water droplets into the guide frame.

[0011] In one embodiment, the bottom end of the guide frame forms an angle with the horizontal plane, and the two sides of the bottom end of the guide frame are recessed into a ridge shape. This facilitates the water droplets entering the guide frame to fully pass through the two circular tubes into the water collection tank, ensuring the stability of the guide frame in guiding the water droplets.

[0012] In one embodiment, the tops of the two filter plates are at a higher level than the highest point where the drain pipe connects to the fixed housing. This ensures that the coolant entering the fixed housing is adequately filtered.

[0013] Beneficial effects 1. In this solution, the dehumidification mechanism draws out and dries the water vapor under the top cover, which helps reduce the amount of water vapor under the top cover. With the help of the four inclined surfaces of the top cover and multiple guide rods, the water droplets condensed on the inner wall of the top cover are guided into the guide frame, thus preventing the water droplets from falling into the cooling pool. At the same time, under the action of the water removal mechanism, the coolant is introduced into the fixed box and heated by the heating belt, which helps the water in the coolant entering the fixed box to form water vapor. With the help of the first fan and the first moisture absorption plate, the formed water vapor is drawn out and adsorbed, so that the water droplet content in the coolant will be reduced when the coolant passes through the fixed box and re-enters the cooling pool, thus ensuring the performance and service life of the water-soluble coolant. 2. By setting two filter plates, it is beneficial to filter impurities in the coolant passing through the fixed tank. The two filter plates with different pore sizes facilitate multi-stage filtration of impurities in the coolant. The two filter plates are designed to be detachable, which facilitates regular disassembly and cleaning, and helps to ensure the filtration effect of the filter plates on impurities in the coolant. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the collection mechanism structure of this utility model; Figure 3 This is a schematic diagram of the guide rod structure of this utility model; Figure 4 This is a sectional view of the fixing box of this utility model; Figure 5 This is a sectional view of the mounting frame of this utility model.

[0016] Figure label: 1. Fixing frame; 200. Cooling pool; 300. Collection mechanism; 310. Top cover; 311. Guide rod; 320. Guide frame; 330. Round tube; 340. Water collection tank; 400. Dehumidification mechanism; 500. Water removal mechanism; 510. Fixing box; 520. Cover plate; 521. Pressing rod; 530. Water pump; 540. Drain pipe; 550. Heating belt; 560. Fixing frame; 561. First moisture-absorbing plate; 562. First fan; 570. Filter plate. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this specification are for illustrative purposes only and do not represent the only possible implementation.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0020] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0021] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this specification belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.

[0022] The following is combined with Figures 1-5This invention describes a metal cooling device.

[0023] In one embodiment, a metal cooling device includes: a mounting frame 100, and a cooling pool 200 is installed on the inner side of the mounting frame 100; It also includes a collection mechanism 300, which includes a top cover 310 fixedly connected to the upper inner side of the fixing frame 100. A dehumidification mechanism 400 is installed on the top of the top cover 310. All four sides of the top cover 310 are inclined. Multiple evenly distributed guide rods 311 are fixedly connected to the four sides of the inner wall of the top cover 310. A guide frame 320 is fixedly connected to the bottom of the top cover 310. It also includes a water removal mechanism 500, which includes a fixed box 510 and a water pump 530 installed at one end of the cooling pool 200. A cover plate 520 is installed on the top of the fixed box 510. The end of the water outlet pipe of the water pump 530 away from the water pump 530 is connected to the upper end of one side of the fixed box 510, and the upper end of the other side of the fixed box 510 is connected to a drain pipe 540.

[0024] It should be noted that the top cover 310 is a ceramic-coated metal plate to prevent the heat in the cooling chamber from dissipating too quickly; The dehumidification mechanism 400 includes a mounting frame installed on the top of the top cover 310. A connecting pipe connects the mounting frame and the top cover 310. A second fan is embedded in the top of the mounting frame, and a second moisture-absorbing plate is slidably connected to the inner wall of the mounting frame. The second moisture-absorbing plate is filled with granular desiccant, and the pore size of the second moisture-absorbing plate is smaller than the particle diameter of the desiccant. One side of the mounting frame is designed to be detachable. A side plate on one side of the mounting frame is installed to the mounting frame by bolts. After the side plate is removed by bolts, the second moisture-absorbing plate can be removed and replaced. (See reference...) Figure 2 When water vapor is generated during the cooling process, the second fan is started by the controller. At this time, the connecting pipe connecting the mounting frame and the top cover 310 will adsorb the air and water vapor below the top cover 310. The adsorbed air and water vapor enter the mounting frame and pass through the second moisture absorption plate. The second moisture absorption plate will dry the water vapor in the air. The dried air is discharged through the second fan.

[0025] The water inlet pipe of the water pump 530 is connected to the lower end of one end of the cooling pool 200, and the end of the drain pipe 540 away from the fixed box 510 is located above the cooling pool 200. A vent is provided on the upper side of the other side of the fixed box 510 to ensure normal ventilation inside the fixed box 510. A removable filter screen is embedded in the inner wall of the vent to intercept impurities in the air.

[0026] like Figure 1 , Figure 4 and Figure 5As shown, the dewatering mechanism 500 also includes multiple heating belts 550 fixedly connected to the surface of the fixed box 510. A fixed frame 560 is fixedly connected to the upper surface of the fixed box 510. One side of the fixed frame 560 is connected to the fixed box 510, and a first fan 562 is embedded in the other side of the fixed frame 560. A first moisture-absorbing plate 561 is slidably connected to the inner wall of the fixed frame 560.

[0027] In this embodiment, the fixed frame 560 is connected to the fixed box 510 through a connecting pipe, and the horizontal height of the connection between the fixed frame 560 and the fixed box 510 is higher than the horizontal height of the connection between the water pump 530 outlet pipe and the fixed box 510. Therefore, the coolant in the fixed box 510 will not enter the fixed frame 560. The top of the fixed frame 560 is designed to be detachable. The top plate of the fixed frame 560 is installed on the fixed frame 560 by bolts. The first moisture-absorbing plate 561 can be removed and replaced by unscrewing the top plate of the fixed frame 560 by bolts. The interior of the first moisture-absorbing plate 561 is filled with granular desiccant, and the pore size of the first moisture-absorbing plate 561 is smaller than the particle diameter of the desiccant.

[0028] The operating principle of the heating belt 550 is as follows: The heating belt 550 usually contains resistive material. When the heating belt 550 is connected to a power source and powered on, the current will pass through the resistive material. When the current flows in the resistive material, it will encounter resistance, and the electrical energy will be converted into heat energy, thereby raising the temperature of the heating belt 550.

[0029] It should be noted that the specific temperature of the heating band 550 needs to be determined according to the type of coolant and actual needs, and the temperature of the heating band 550 is adjusted by the controller. The heating band 550 is a device with relatively mature application technology. like Figure 4 As shown, two filter plates 570 are slidably connected to the inner wall of the fixed box 510, one of which has a larger mesh diameter than the other.

[0030] In this embodiment, the mesh diameter of one filter plate 570 near the water outlet pipe of the water pump 530 is larger than that of the other filter plate 570 near the drain pipe 540. The horizontal height of the top of the two filter plates 570 is higher than the horizontal height of the highest point at the connection between the water outlet pipe of the water pump 530 and the fixed box 510, and the horizontal height at the connection between the water outlet pipe of the water pump 530 and the fixed box 510 is higher than the horizontal height at the connection between the drain pipe 540 and the fixed box 510.

[0031] like Figure 2 As shown, two circular tubes 330 are connected to one side of the bottom of the guide frame 320, and a water collection tank 340 is installed on the surface of the fixing frame 100. The bottom ends of the two circular tubes 330 are located above the water collection tank 340.

[0032] In this embodiment, the top of the water collection tank 340 is open. When the aqueous solution flows down from the circular pipe 330, it will enter the water collection tank 340. The water collection tank 340 is installed with the fixing frame 100 by bolts. When it is necessary to drain the water in the water collection tank 340, the installation of the water collection tank 340 can be removed by bolts.

[0033] like Figure 4 As shown, a retaining rod 521 is fixedly connected to the bottom end of the cover plate 520, and the overall shape of the retaining rod 521 is "U".

[0034] In this embodiment, after the cover plate 520 and the fixing box 510 are installed with bolts, the bottom end of the clamping rod 521 abuts against the top end of the two filter plates 570, and the bottom end of the two filter plates 570 abuts against the bottom end of the fixing box 510, thereby limiting the two filter plates 570. After removing the cover plate 520 from the fixed box 510, the staff can pull the two filter plates 570 upwards to remove the filter plates 570 from the fixed box 510 for cleaning.

[0035] like Figure 3 As shown, the vertical cross-section of the guide rod 311 is "T" shaped.

[0036] In this embodiment, when condensed water droplets enter the recess of the guide rod 311 and slide down toward the guide frame 320, the portion of the guide rod 311 parallel to the top cover 310 will block the water droplets.

[0037] like Figure 5 As shown, the bottom of the guide frame 320 forms an angle with the horizontal plane, and the two sides of the bottom of the guide frame 320 are recessed into a ridge shape.

[0038] In this embodiment, the two circular tubes 330 are connected to the lowest point of the bottom of the guide frame 320. When a water droplet enters the guide frame 320, the water in the guide frame 320 will flow towards the two circular tubes 330 through the inclined surface of the bottom wall of the guide frame 320.

[0039] like Figure 5 As shown, the top of the two filter plates 570 is at a higher level than the highest point of the connection between the drain pipe 540 and the fixed box 510.

[0040] In this embodiment, during operation, when the coolant level in the fixed tank 510 reaches its maximum height, the coolant level is still lower than the top level of the filter plate 570, thus ensuring that the aqueous solution entering the fixed tank 510 is fully filtered.

[0041] Working principle: When the coolant in the cooling pool 200 cools the aluminum material, the collection mechanism 300 and the dehumidification mechanism 400 operate synchronously. When the dehumidification mechanism 400 is running, it will adsorb and dry the water vapor in the air below the top cover 310. When the water vapor condenses into water droplets on the inner wall of the top cover 310, the condensed water droplets will enter the guide frame 320 through the inclined surfaces on the four sides of the inner wall of the top cover 310 and the guidance of multiple guide rods 311. Then, they will enter the two round tubes 330 through the guide frame 320 and enter the water collection tank 340 for collection.

[0042] To remove water droplets from the coolant, the controller starts the water pump 530, which pumps the coolant into the fixed tank 510. The heating element 550 is connected to a power source to heat the fixed tank 510, raising the temperature of the coolant and causing the water in the coolant to vaporize and form water vapor. The controller then starts the first fan 562. At this time, the water vapor in the fixed tank 510, along with air, enters the fixed frame 560 and passes through the first moisture-absorbing plate 561. The first moisture-absorbing plate 561 absorbs the water vapor... The coolant is adsorbed, thereby reducing the number of water droplets in the coolant entering the fixed box 510. When the height of the coolant in the fixed box 510 reaches the height of the connection between the drain pipe 540 and the fixed box 510, the coolant above the drain pipe 540 will flow back to the cooling pool 200 through the drain pipe 540. Furthermore, when the coolant passes through the fixed box 510, the two filter plates 570 will filter the impurities in the coolant in turn. Therefore, when the coolant passes through the fixed box 510 and re-enters the cooling pool 200, the content of impurities and water droplets in the coolant will be reduced.

[0043] It should be noted that the water pump, fan, and moisture absorption plate mentioned above are all components with relatively mature existing technologies. The specific models can be selected according to actual needs. At the same time, the water pump, fan, and moisture absorption plate can be powered by the built-in power supply or by the mains power. The specific power supply method should be selected according to the situation, and will not be elaborated here.

[0044] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0045] The above-described embodiments are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.

Claims

1. A metal cooling device, characterized in that, include: A mounting frame (100) is provided, and a cooling pool (200) is installed on the inner side of the mounting frame (100). It also includes a collection mechanism (300), which includes a top cover (310) fixedly connected to the upper inner side of the fixing frame (100). A dehumidification mechanism (400) is installed on the top of the top cover (310). The four sides of the top cover (310) are inclined. Multiple evenly distributed guide rods (311) are fixedly connected to the four sides of the inner wall of the top cover (310). A guide frame (320) is fixedly connected to the bottom of the top cover (310). It also includes a water removal mechanism (500), which includes a fixed box (510) installed at one end of the cooling pool (200) and a water pump (530). The top of the fixed box (510) is equipped with a cover plate (520). The end of the water outlet pipe of the water pump (530) away from the water pump (530) is connected to the upper end of one side of the fixed box (510), and the upper end of the other side of the fixed box (510) is connected to a drain pipe (540).

2. The metal cooling device according to claim 1, characterized in that, The dewatering mechanism (500) also includes multiple heating belts (550) fixedly connected to the surface of the fixed box (510). A fixed frame (560) is fixedly connected to the upper surface of the fixed box (510). One side of the fixed frame (560) is connected to the fixed box (510). A first fan (562) is embedded in the other side of the fixed frame (560). A first moisture-absorbing plate (561) is slidably connected to the inner wall of the fixed frame (560).

3. The metal cooling device according to claim 1, characterized in that, The inner wall of the fixed box (510) is slidably connected with two filter plates (570), one of which has a larger mesh diameter than the other.

4. The metal cooling device according to claim 1, characterized in that, The bottom side of the guide frame (320) is connected to two round tubes (330), and a water collection tank (340) is installed on the surface of the fixing frame (100). The bottom ends of the two round tubes (330) are located above the water collection tank (340).

5. The metal cooling device according to claim 1, characterized in that, The bottom end of the cover plate (520) is fixedly connected to a retaining rod (521), and the retaining rod (521) is U-shaped.

6. The metal cooling device according to claim 1, characterized in that, The vertical cross-section of the guide rod (311) is "T" shaped.

7. The metal cooling device according to claim 1, characterized in that, The bottom end of the guide frame (320) forms an angle with the horizontal plane, and the two sides of the bottom end of the guide frame (320) are recessed into a ridge shape.

8. The metal cooling device according to claim 3, characterized in that, The top of the two filter plates (570) is at a higher level than the highest point at the connection between the drain pipe (540) and the fixed box (510).