A machining weld inspection apparatus

CN224609053UActive Publication Date: 2026-08-07DALIAN UNIV OF TECH
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DALIAN UNIV OF TECH
Filing Date
2025-01-15
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种机械加工焊接检测设备,以解决上述背景技术中提出的检测过程中需要工作人员频繁的对检测装置进行调节,耗时耗力且检测的精准度较低的问题

Benefits of technology

[0011] In this invention, when using the device, the operator can start the motor and the detector, so that the motor can drive the gear to rotate through the rotating rod, thereby driving the workpiece to rotate. At the same time, the rotating rod can drive the reciprocating lead screw to rotate, so that the reciprocating lead screw can drive the detector to move up and down back and forth through the slider. This allows the detector to perform all-round scanning and detection of the welding area of ​​the rotating workpiece, improving detection efficiency and ease of operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224609053U_ABST
    Figure CN224609053U_ABST
Patent Text Reader

Abstract

The utility model relates to detection device technical field, concretely is a kind of machining welding detection equipment, including support frame one and support assembly, the support assembly is arranged at the top of support frame one, the support assembly includes support rod, the support rod is fixedly connected at the top of support frame one, the side surface of support rod is rotatably connected with rotating disc by bearing, the side surface of rotating disc is fixedly connected with gear ring. This machining welding detection equipment, when using the device, staff can start motor and detector, so that motor can be rotated by rotating rod Gear rotates, and then drives workpiece to rotate, while rotating rod can drive reciprocating screw rod to rotate, so that reciprocating screw rod can drive detector to move up and down reciprocating, so that detector can carry out omnidirectional scanning detection work to the welding area of rotating workpiece, improve detection efficiency and the convenience of operation.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of testing device technology, specifically a mechanical processing and welding testing device. Background Technology

[0002] Welding inspection is a crucial step in ensuring welding quality, guaranteeing the quality of welded joints, ensuring that welded structures can withstand expected loads, and preventing failures such as breakage and deformation during use. Ultrasonic testing is an important non-destructive testing method. It generates high-frequency electrical pulses to excite an ultrasonic probe to produce ultrasonic waves, and receives and processes the signals returned by the probe. Ultrasonic testing instruments have the function of adjusting parameters such as the frequency, amplitude, and gain of the emitted pulses to adapt to different testing requirements.

[0003] Traditional inspection devices require the workpiece to be inspected first, and then the inspection is carried out manually or by the inspection device. During the inspection process, the staff needs to frequently adjust the inspection device to carry out comprehensive inspection of the welding area, which makes manual inspection time-consuming and the accuracy of the inspection is low. To address this, we have proposed a mechanical processing welding inspection device. Utility Model Content

[0004] The purpose of this utility model is to provide a machining and welding inspection device to solve the problems mentioned in the background art, which require frequent adjustments to the inspection device by staff, which is time-consuming, labor-intensive, and has low inspection accuracy. To achieve the above objectives, this utility model provides the following technical solution: a machining and welding inspection device, comprising a support frame and a support assembly. The support assembly is disposed on the top of the support frame and includes a support rod fixedly connected to the top of the support frame. A rotating disk is rotatably connected to the side surface of the support rod via a bearing. A gear ring is fixedly connected to the side surface of the rotating disk. A support seat is fixedly connected to the top of the rotating disk. A rotating groove is formed on the top of the support frame. A rotating rod is rotatably connected to the inside of the rotating groove via a bearing. A gear is fixedly connected to the side surface of the rotating rod. The outer side of the gear meshes with the outer side of the gear ring. When using this device, the operator can start the motor and the detector, so that the motor can drive the gear to rotate via the rotating rod, thereby driving the workpiece to rotate. At the same time, the rotating rod can drive the reciprocating lead screw to rotate, so that the reciprocating lead screw can drive the detector to move up and down reciprocally via a slider. This allows the detector to perform all-round scanning and inspection of the welding area of ​​the rotating workpiece, improving inspection efficiency and ease of operation.

[0005] More preferably, a mounting base is fixedly connected inside the support frame one, a motor is fixedly connected to the front of the mounting base, the transmission end of the top of the motor is fixedly connected to the bottom of the rotating rod, and a detection component is provided on the top of the support frame one.

[0006] More preferably, the detection component includes a second support frame, which is fixedly connected to the top of the first support frame. A mounting frame is fixedly connected to the top of the second support frame. A connecting groove is provided on the front of the mounting frame. Rotating grooves are provided at the top and bottom of the mounting frame. A reciprocating lead screw is rotatably connected to the interior of the rotating groove through a bearing.

[0007] More preferably, the bottom of the reciprocating lead screw is fixedly connected to the top of the rotating rod, the outer side of the reciprocating lead screw is threadedly connected to a slider, and the outer side of the slider is slidably connected to the inside of the mounting bracket. The front side of the slider is fixedly connected to a mounting plate, so that the reciprocating lead screw can drive the detector to move up and down reciprocally through the slider, so that the detector can perform all-round scanning and detection of the welding area of ​​the rotating workpiece, thereby improving detection efficiency and ease of operation.

[0008] More preferably, a detector is fixedly connected to the front of the mounting plate, a connecting plate is fixedly connected to the top of the mounting bracket, and a fixing component is provided on the top of the connecting plate.

[0009] More preferably, the fixing component includes a through hole, which is opened on the top of the connecting plate. An electric push rod is fixedly connected to the top of the connecting plate, and a push rod is fixedly connected to the pushing end at the bottom of the electric push rod. A push plate is rotatably connected to the side surface of the push rod through a bearing. This can cooperate with the support seat to fix the workpiece, thereby enabling stable fixing of the workpiece and ensuring the accuracy of the inspection work.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] In this invention, when using the device, the operator can start the motor and the detector, so that the motor can drive the gear to rotate through the rotating rod, thereby driving the workpiece to rotate. At the same time, the rotating rod can drive the reciprocating lead screw to rotate, so that the reciprocating lead screw can drive the detector to move up and down back and forth through the slider. This allows the detector to perform all-round scanning and detection of the welding area of ​​the rotating workpiece, improving detection efficiency and ease of operation.

[0012] In this invention, during the testing process, the operator can activate the electric push rod, which in turn pushes the push plate downwards via the push rod. This allows the push plate to press against the top of the workpiece, thus securing the workpiece in conjunction with the support base. This stable fixation of the workpiece ensures the accuracy of the testing process. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a schematic cross-sectional view of the present invention.

[0015] Figure 3 This utility model Figure 2 Schematic diagram of the structure at point a;

[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0017] Figure 5 This is a three-dimensional structural diagram of the fixing component of this utility model.

[0018] In the diagram: 1. Support frame one; 2. Support assembly; 201. Support rod; 202. Rotating disk; 203. Gear ring; 204. Support base; 205. Rotating groove one; 206. Rotating rod; 207. Gear; 3. Mounting base; 4. Motor; 5. Detection assembly; 501. Support frame two; 502. Mounting frame; 503. Connecting groove; 504. Rotating groove two; 505. Reciprocating lead screw; 506. Slider; 507. Mounting plate; 6. Detector; 7. Connecting plate; 8. Fixing assembly; 801. Through hole; 802. Electric push rod; 803. Push rod; 804. Push plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-5This utility model provides a technical solution: a machining and welding inspection device, including a support frame 1 and a support assembly 2. The support assembly 2 is disposed on the top of the support frame 1. The support assembly 2 includes a support rod 201, which is fixedly connected to the top of the support frame 1. A rotating disk 202 is rotatably connected to the side surface of the support rod 201 via a bearing. A gear ring 203 is fixedly connected to the side surface of the rotating disk 202. A support seat 204 is fixedly connected to the top of the rotating disk 202. A rotating groove 205 is opened on the top of the support frame 1. A rotating rod 206 is rotatably connected to the inside of the rotating groove 205 via a bearing. A gear 207 is fixedly connected to the side surface of the rotating rod 206. The outer side of the gear 207 meshes with the outer side of the gear ring 203.

[0021] In this embodiment, as Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a mounting base 3 is fixedly connected inside the support frame 1. A motor 4 is fixedly connected to the front of the mounting base 3. The transmission end of the top of the motor 4 is fixedly connected to the bottom of the rotating rod 206. A detection component 5 is provided on the top of the support frame 1. The detection component 5 includes a second support frame 501, which is fixedly connected to the top of the support frame 1. A mounting frame 502 is fixedly connected to the top of the second support frame 501. A connecting groove 503 is provided on the front of the mounting frame 502. Rotating grooves 504 are provided on the top and bottom of the mounting frame 502. A reciprocating screw 505 is rotatably connected to the inside of the rotating groove 504 through a bearing. The bottom of the reciprocating screw 505 is fixedly connected to the top of the rotating rod 206. A slider 506 is threadedly connected to the outside of the reciprocating screw 505, and the outside of the slider 506 is slidably connected to the inside of the mounting frame 502. A mounting plate 507 is fixedly connected to the front of the slider 506.

[0022] In this embodiment, as Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a detector 6 is fixedly connected to the front of the mounting plate 507, a connecting plate 7 is fixedly connected to the top of the mounting bracket 502, a fixing component 8 is provided on the top of the connecting plate 7, the fixing component 8 includes a through hole 801, the through hole 801 is opened on the top of the connecting plate 7, an electric push rod 802 is fixedly connected to the top of the connecting plate 7, a push rod 803 is fixedly connected to the pushing end at the bottom of the electric push rod 802, and a push plate 804 is rotatably connected to the side surface of the push rod 803 through a bearing.

[0023] The usage method and advantages of this utility model: The working process of this machining and welding inspection equipment is as follows:

[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, when using this device, the operator first places the welded workpiece on top of the support base 204. Then, the operator activates the electric push rod 802, which pushes the push plate 804 downwards via the push rod 803. This allows the push plate 804 to press against the top of the workpiece, thus securing it in place with the support base 204. Next, the operator activates the motor 4 and the detector 6. The motor 4 drives the gear 207 via the rotating rod 206, which in turn drives the gear ring 203 to rotate. Simultaneously, the device... Through the rotational connection between the support base 204 and the rotational connection between the support rod 201 and the rotating disk 202, the gear ring 203 can drive the workpiece to rotate through the rotating disk 202 and the support base 204, so that the detector 6 can inspect the workpiece. At the same time, the rotating rod 206 can drive the reciprocating screw 505 to rotate, so that the reciprocating screw 505 can drive the slider 506 to move up and down, so that the slider 506 can drive the detector 6 to move up and down through the mounting plate 507, so that the detector 6 can perform all-round scanning and inspection of the welding area of ​​the rotating workpiece.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A machining and welding inspection device, comprising a support frame (1) and a support assembly (2), characterized in that: The support assembly (2) is located on the top of the support frame (1). The support assembly (2) includes a support rod (201). The support rod (201) is fixedly connected to the top of the support frame (1). A rotating disk (202) is rotatably connected to the side surface of the support rod (201) via a bearing. A gear ring (203) is fixedly connected to the side surface of the rotating disk (202). A support seat (204) is fixedly connected to the top of the rotating disk (202). A rotating groove (205) is provided on the top of the support frame (1). A rotating rod (206) is rotatably connected to the inside of the rotating groove (205) via a bearing. A gear (207) is fixedly connected to the side surface of the rotating rod (206). The outer side of the gear (207) meshes with the outer side of the gear ring (203).

2. The machining and welding inspection equipment according to claim 1, characterized in that: The support frame (1) is internally fixedly connected to a mounting base (3), and a motor (4) is fixedly connected to the front of the mounting base (3). The transmission end of the top of the motor (4) is fixedly connected to the bottom of the rotating rod (206). A detection component (5) is provided on the top of the support frame (1).

3. The machining and welding inspection equipment according to claim 2, characterized in that: The detection component (5) includes a second support frame (501), which is fixedly connected to the top of the first support frame (1). A mounting frame (502) is fixedly connected to the top of the second support frame (501). A connecting groove (503) is provided on the front of the mounting frame (502). Rotating grooves (504) are provided at the top and bottom of the mounting frame (502). A reciprocating lead screw (505) is rotatably connected to the inside of the rotating groove (504) through a bearing.

4. The machining and welding inspection equipment according to claim 3, characterized in that: The bottom of the reciprocating lead screw (505) is fixedly connected to the top of the rotating rod (206). The outer side of the reciprocating lead screw (505) is threadedly connected to a slider (506), and the outer side of the slider (506) is slidably connected to the inside of the mounting bracket (502). The front side of the slider (506) is fixedly connected to a mounting plate (507).

5. The machining and welding inspection equipment according to claim 4, characterized in that: The front of the mounting plate (507) is fixedly connected to a detector (6), and the top of the mounting bracket (502) is fixedly connected to a connecting plate (7), and the top of the connecting plate (7) is provided with a fixing component (8).

6. The machining and welding inspection equipment according to claim 5, characterized in that: The fixing component (8) includes a through hole (801) which is opened on the top of the connecting plate (7). An electric push rod (802) is fixedly connected to the top of the connecting plate (7). A push rod (803) is fixedly connected to the bottom of the electric push rod (802). A push plate (804) is rotatably connected to the side surface of the push rod (803) through a bearing.