A solar panel cell packaging structure

Abstract

The utility model relates to solar cell panel technical field especially relates to a solar cell panel cell packaging structure. Its technical scheme includes: the outside of cell panel is equipped with frame, the bottom of frame is equipped with bottom plate, the inside of frame is equipped with accommodating groove, the corner of accommodating groove is equipped with cushion block, installs the push board in accommodating groove, installs spring and threaded column on the push board, the both ends of bottom plate are through and are equipped with the jack, the both ends of frame are equipped with the plug block, and the bottom plate passes through plug block and jack and is mutually inserted with frame. The utility model relies on the mutual action between its structure design and component, realizes the effective packaging and protection to solar cell panel through the design of fixed and supported, installed and connected, double locking mechanism, maintenance and replacement and overall stability etc.

Description

Technical Field

[0001] This utility model relates to the field of solar panel technology, specifically to a solar panel battery encapsulation structure. Background Technology

[0002] Solar panels are devices that absorb sunlight and convert solar radiation energy directly or indirectly into electrical energy through the photoelectric effect or photochemical effect. Most solar panels are made of silicon, but due to their high manufacturing cost, their widespread use is still somewhat limited. Compared to ordinary batteries and rechargeable batteries, solar cells are more energy-efficient and environmentally friendly green products.

[0003] A search revealed that patent CN202322278404.4 discloses a solar panel encapsulation structure. While this device allows the limiting mechanism to release the encapsulation at any time during panel maintenance, facilitating inspection and making operation more convenient, and the self-locking mechanism enhances the encapsulation effect, thus addressing the current structure's low encapsulation efficiency and inconvenient assembly / disassembly, the device still requires rotating the positioning shell to insert the positioning rod into the positioning slot. However, since the positioning rod is located inside the device, operators cannot directly observe alignment. This necessitates repeated attempts and adjustments during rotation, increasing operational complexity and time costs. Furthermore, inaccurate positioning can lead to instability or damage to the encapsulation structure, further impacting the solar panel's performance and lifespan. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a solar panel battery encapsulation structure that solves the problems mentioned in the background art.

[0005] The solution to the above-mentioned technical problems provided by this utility model is as follows:

[0006] A solar panel battery encapsulation structure includes a solar panel, with a frame on the outer side of the solar panel and a base plate at the bottom end of the frame;

[0007] The frame has an internal receiving groove, a pad is provided at the corner of the receiving groove, a push plate is installed in the receiving groove, and a spring and a threaded post are installed on the push plate.

[0008] The base plate has through holes at both ends, and the frame has insert blocks at both ends. The base plate is connected to the frame through the insert blocks and through holes. The base plate has second fixing plates at both ends, and second latches are provided on the second fixing plates. The frame has a first fixing plate on the outer side, and a first locking tongue is rotatably installed on the first fixing plate. A second locking tongue is rotatably installed at the end of the first locking tongue. The first fixing plate has a first latch, and the second locking tongue has through holes. The second locking tongue is connected and fixed to the first latch through the through holes.

[0009] Based on the above technical solution, the present invention can be further improved as follows.

[0010] Furthermore, the springs and threaded posts are symmetrically distributed on the push plate.

[0011] The beneficial effects of adopting the above-mentioned further solutions are:

[0012] The symmetrical distribution of springs and threaded posts on the push plate ensures even pressure distribution under stress, preventing deformation or damage caused by uneven force. This uniform force distribution helps maintain the stability and reliability of the package structure. The symmetrical design also makes it easier to align and secure the springs and threaded posts during installation. This reduces installation difficulty, improves installation efficiency, and reduces the risk of failure due to improper installation.

[0013] Furthermore, the frame is locked and fixed to the base plate by the first locking tongue and the second locking buckle.

[0014] The beneficial effects of adopting the above-mentioned further solutions are:

[0015] This locking and fixing method effectively and securely connects the frame and base plate together, forming a unified structure. This unity not only enhances the stability of the encapsulation structure but also better resists external environmental challenges such as wind and rain. The locking mechanism between the first locking tongue and the second locking buckle effectively prevents unauthorized disassembly and damage. This design improves the security of the solar panels and reduces the risk of theft or damage. The design also simplifies and speeds up the installation process of the frame and base plate. Workers simply need to align and lock the first locking tongue with the second locking buckle, without any additional complex operations. Furthermore, when maintenance or replacement of the solar panels is required, the frame and base plate can be easily unlocked and removed, reducing maintenance difficulty and costs.

[0016] Furthermore, after the second latch is inserted into the first latch, it is locked and fixed by the lock head.

[0017] The beneficial effects of adopting the above-mentioned further solutions are:

[0018] The insertion design of the second latch and the first latch, along with the locking mechanism of the lock head, forms a robust mechanical connection. This connection effectively prevents relative movement between the frame and the base plate, thus enhancing the overall stability of the encapsulation structure. The locking mechanism of the lock head ensures a more secure connection between the second latch and the first latch, making it less susceptible to damage from external forces. This design improves the security of the solar panel encapsulation structure, preventing unauthorized disassembly and damage. The design also simplifies the connection and disassembly process between the frame and the base plate. Workers can complete the connection simply through insertion and locking operations, without the need for additional complex tools or steps. Furthermore, when maintenance or replacement of the solar panels is required, the frame and base plate can be easily unlocked and disassembled, reducing maintenance difficulty and costs.

[0019] Furthermore, the position and size of the insertion block are adapted to the insertion hole.

[0020] The beneficial effects of adopting the above-mentioned further solutions are:

[0021] The precise matching of the insert block's position and size with the socket ensures accurate insertion during installation, eliminating the need for additional adjustments or corrections. This guarantees a precise connection between the frame and the base plate, improving installation efficiency and accuracy. When the insert block is fully inserted and tightly fitted into the socket, a robust mechanical connection is formed. This connection effectively resists external environmental challenges, such as wind and rain, enhancing the stability of the entire encapsulation structure. The compatibility between the insert block and the socket simplifies and speeds up the installation process. Operators simply align the insert block with the socket and insert it, without requiring additional complex operations or tools. This reduces installation difficulty and cost, while increasing work efficiency.

[0022] Furthermore, the threaded post of the push plate penetrates the frame, and the spring pushes the push plate to contact the battery plate, which is then locked in place by a nut.

[0023] The beneficial effects of adopting the above-mentioned further solutions are:

[0024] The spring's elastic force pushes the push plate into tight contact with the solar panel, ensuring a gapless contact between the panel and the encapsulation structure. This tight contact helps reduce air gaps, improves heat transfer efficiency, maintains the panel's optimal operating temperature, and prevents performance degradation due to temperature variations. As the spring pushes the push plate, it evenly distributes pressure across the entire surface of the panel. This uniform pressure distribution helps prevent uneven compression or deformation of the panel during encapsulation, protecting its integrity and performance. The threaded post design, passing through the frame, simplifies the installation process. Workers simply insert the threaded post through the frame and secure it using the spring and nut. This design reduces installation steps and the number of tools required, improving installation efficiency.

[0025] This invention provides a solar panel battery encapsulation structure. It has the following advantages:

[0026] The design of the internal receiving slots, pads, push plates, springs, and threaded posts ensures that the solar panel is securely fixed within the frame. The spring's elasticity pushes the push plate into close contact with the solar panel, and then the nut locks it in place, increasing the stability and shock resistance of the solar panel installation. The frame and base plate are connected via plug-in blocks and sockets, further enhancing the stability and integrity of the entire encapsulation structure.

[0027] The plug-in design between the frame and the base plate, as well as the spring-loaded and threaded locking design between the frame and the solar panel, makes the installation process simpler and faster, reducing installation difficulty and cost. When maintenance or replacement of the solar panel is required, the frame and base plate can be easily disassembled by loosening the nuts and unlocking the first and second locking tongues, improving the convenience of maintenance.

[0028] The design of the first and second locking bolts provides a dual locking mechanism, increasing the security of the encapsulation structure. After the second locking bolt engages with the first latch, it is locked in place by the lock head, effectively preventing unauthorized disassembly and damage. Attached Figure Description

[0029] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0030] In the attached diagram:

[0031] Figure 1 This is a schematic diagram of the main appearance of the present utility model;

[0032] Figure 2 This is a schematic diagram of the frame appearance of this utility model;

[0033] Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle;

[0034] Figure 4 This is a schematic diagram of the push plate of this utility model.

[0035] The attached diagram lists the components represented by each number as follows:

[0036] 1. Battery panel; 2. Frame; 201. Pad; 202. Receiving groove; 203. Push plate; 204. First locking tongue; 205. First locking buckle; 206. Second locking tongue; 207. Through hole; 208. Insert block; 209. Nut; 210. Spring; 211. Threaded post; 212. First fixing plate; 3. Base plate; 301. Second locking buckle; 302. Insertion hole; 303. Second fixing plate. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] Please see Figures 1 to 4 As shown, the embodiments provided by this utility model are as follows:

[0039] Example 1

[0040] A solar panel battery encapsulation structure includes a solar panel 1, a frame 2 on the outer side of the solar panel 1, a base plate 3 at the bottom of the frame 2, a receiving groove 202 inside the frame 2, a pad 201 at the corner of the receiving groove 202, a push plate 203 installed in the receiving groove 202, and a spring 210 and a threaded post 211 mounted on the push plate 203. The spring 210 and the threaded post 211 are symmetrically distributed on the push plate 203. This symmetrical distribution design ensures that the push plate 203 can evenly distribute pressure when subjected to force, effectively avoiding structural deformation or damage caused by stress concentration. This uniform force distribution mechanism helps maintain the overall stability and reliability of the encapsulation structure. Furthermore, the symmetrical distribution design simplifies the alignment and fixing steps of the spring 210 and threaded post 211 during installation, reducing installation difficulty, improving installation efficiency, and significantly reducing the potential failure risk caused by installation errors. The threaded post 211 of the push plate 203 penetrates the frame 2, and the spring 210 pushes the push plate 203 into contact with the battery panel 1, which is then locked in place by the nut 209. The elastic force of the spring 210 pushes the push plate 203 into close contact with the battery panel 1, ensuring a gapless contact between the battery panel 1 and the encapsulation structure. This close contact design helps reduce air gaps, improves heat conduction efficiency, thereby maintaining the optimal operating temperature of the battery panel 1 and preventing performance degradation caused by temperature changes. When the spring 210 pushes the push plate 203, it can evenly distribute pressure across the entire surface of the battery panel 1. This uniform pressure distribution mechanism helps prevent the battery panel 1 from being subjected to uneven compression or deformation during encapsulation, thereby protecting the integrity and performance of the battery panel 1. The design of threaded post 211 passing through frame 2 simplifies the installation process. Workers only need to pass threaded post 211 through frame 2 and fix it with spring 210 and nut 209. This design reduces the number of installation steps and required tools, and improves installation efficiency.

[0041] Example 2

[0042] To facilitate locking and securing the battery panel 1 via the frame 2 and the base plate 3, for example, as shown... Figures 1 to 4As shown, the present invention also includes: insertion holes 302 extending through both ends of the base plate 3, and insertion blocks 208 at both ends of the frame 2. The positions and sizes of the insertion blocks 208 are adapted to the insertion holes 302. This precise adaptation design ensures that the insertion blocks 208 can be accurately inserted into the insertion holes 302 during installation without additional adjustment or correction steps. This precise connection design improves the connection efficiency and accuracy between the frame 2 and the base plate 3. When the insertion blocks 208 are fully inserted into the insertion holes 302 and tightly fitted, a robust mechanical connection structure is formed between them, effectively resisting external environmental challenges such as wind and rain, thereby enhancing the stability of the entire packaging structure. Furthermore, the adaptability design of the insert 208 and the socket 302 simplifies the installation process. Workers only need to align the insert 208 with the socket 302 and insert it, eliminating the need for additional complex operations or tools. This reduces installation difficulty and cost, and improves work efficiency. The base plate 3 is interlocked with the frame 2 via the insert 208 and the socket 302. The base plate 3 has second fixing plates 303 at both ends, each with a second latch 301. The outer side of the frame 2 has a first fixing plate 212, on which a first locking tongue 204 is rotatably mounted. The frame 2 is locked to the base plate 3 via the first locking tongue 204 and the second latch 301. This locking mechanism, through the tight connection between the frame 2 and the base plate 3, forms a stable overall structure. This integrated design not only significantly enhances the stability of the encapsulation structure but also improves its resistance to external environmental challenges, such as wind and rain. The locking and fixing design of the first locking tongue 204 and the second locking buckle 301 effectively prevents unauthorized disassembly and damage, improving the security of the solar panel 1 and reducing the risk of theft or damage. Simultaneously, this design simplifies the installation process of the frame 2 and the base plate 3. Workers only need to align and lock the first locking tongue 204 and the second locking buckle 301, without additional complex operations, reducing installation difficulty and cost. The end of the first locking tongue 204 is rotatably mounted with the second locking tongue 206. The first fixing plate 212 has a first locking buckle 205. After the second locking tongue 206 and the first locking buckle 205 are inserted, they are locked and fixed by the lock head. The insertion design of the second locking tongue 206 and the first locking buckle 205, combined with the locking and fixing mechanism of the lock head, forms a stable mechanical connection structure. This connection method effectively prevents relative displacement between the frame 2 and the base plate 3, thereby enhancing the stability of the entire encapsulation structure. The locking and fixing design of the lock head ensures a more secure connection between the second locking tongue 206 and the first locking buckle 205, making it difficult to be damaged by external forces, and further improving the security of the solar panel 1 encapsulation structure.Meanwhile, this design simplifies the connection and disassembly process between the frame 2 and the base plate 3. The staff can complete the connection by simply plugging and locking the parts without any additional complicated tools or steps, which reduces the difficulty and cost of maintenance. The second locking tongue 206 has a through hole 207, and the second locking tongue 206 is plugged into and fixed to the first locking buckle 205 through the through hole 207.

[0043] Working principle:

[0044] The solar panel 1 is placed in the receiving groove 202 inside the frame 2. The pad 201 is located at the corner of the receiving groove 202, providing additional support and protection for the solar panel 1 to prevent it from being damaged during the encapsulation process. The push plate 203 is connected to the frame 2 by a spring 210 and a threaded post 211. The elastic force of the spring 210 pushes the push plate 203 to make close contact with the solar panel 1, ensuring that the solar panel 1 remains fixed and stable during the encapsulation process.

[0045] The frame 2 has inserts 208 at both ends, which are matched in position and size with the insertion holes 302 at both ends of the base plate 3, so that the frame 2 can be easily inserted into the base plate 3 to form a stable connection. A first locking tongue 204 is rotatably installed on the first fixing plate 212 on the outer side of the frame 2. The first locking tongue 204 can be locked and fixed with the second locking buckle 301 on the base plate 3, thereby further enhancing the connection stability between the frame 2 and the base plate 3.

[0046] The first locking tongue 204 is not only locked and fixed to the second latch 301, but its end is also rotatably fitted with a second locking tongue 206. The second locking tongue 206 can be inserted into the first latch 205 on the frame 2 and locked and fixed by the lock head, forming a double locking mechanism. This double locking mechanism improves the security of the encapsulation structure and prevents unauthorized disassembly and damage.

[0047] When maintenance or replacement of battery panel 1 is required, the second latch 206 and the lock cylinder can be unlocked first, and then the locking state of the first latch 204 and the second latch 301 can be loosened. Next, the nut 209 can be loosened, allowing the push plate 203 to separate from battery panel 1 under the action of spring 210, thereby facilitating the disassembly of frame 2 and base plate 3 for maintenance or replacement of battery panel 1.

[0048] Through the aforementioned structural design and the interaction between components, this encapsulation structure ensures that the solar panel 1 remains fixed and stable during long-term use. Simultaneously, its structural design and material selection also provide a degree of shock resistance and durability, enabling it to withstand various challenges from the external environment.

[0049] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0050] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A solar panel battery encapsulation structure, comprising a solar panel (1), wherein a frame (2) is provided on the outer side of the solar panel (1), and a bottom plate (3) is provided at the bottom end of the frame (2), characterized in that: The frame (2) has an internal receiving groove (202), and a pad (201) is provided at the corner of the receiving groove (202). A push plate (203) is installed in the receiving groove (202), and a spring (210) and a threaded post (211) are installed on the push plate (203). The base plate (3) has through holes (302) at both ends, and the frame (2) has inserts (208) at both ends. The base plate (3) is connected to the frame (2) through the inserts (208) and the through holes (302). The base plate (3) has second fixing plates (303) at both ends, and second locking buckles (301) are provided on the second fixing plates (303). The outer side of the frame (2) has a first fixing plate (212). A first locking tongue (204) is rotatably installed on the first fixing plate (212). A second locking tongue (206) is rotatably installed at the end of the first locking tongue (204). A first locking buckle (205) is provided on the first fixing plate (212). A through hole (207) is opened through the second locking tongue (206). The second locking tongue (206) is connected and fixed to the first locking buckle (205) through the through hole (207).

2. The solar panel battery encapsulation structure according to claim 1, characterized in that: The spring (210) and the threaded post (211) are symmetrically distributed on the push plate (203).

3. The solar panel battery encapsulation structure according to claim 1, characterized in that: The frame (2) is locked and fixed to the base plate (3) by the first locking tongue (204) and the second locking buckle (301).

4. The solar panel battery encapsulation structure according to claim 1, characterized in that: After the second latch (206) is inserted into the first latch (205), it is locked and fixed by the lock head.

5. The solar panel battery encapsulation structure according to claim 1, characterized in that: The position and size of the insert (208) are adapted to the socket (302).

6. The solar panel battery encapsulation structure according to claim 1, characterized in that: The threaded post (211) of the push plate (203) passes through the frame (2), and the spring (210) pushes the push plate (203) to contact the battery plate (1), and then locks it in place by the nut (209).

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