Sport ground rubber stain resistant coating device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]为解决上述技术问题,本实用新型提供一种运动地胶抗污涂覆装置,通过设置放卷装置确保了地胶的稳定输送,接卷平台则方便了地胶板材间的无缝对接,储料架的设计使得地胶在涂覆过程中得以有序存储,牵引装置的引入则保证了地胶在涂覆线上的平稳移动;双辊涂头作为涂覆装置的核心部件,其独特的设计使得抗污涂层能够均匀、精确地涂覆在地胶表面,大大提升了涂层的抗污效果和整体性能;固化装置和冷却装置的配合使用,则进一步确保了涂层能够快速固化并有效散热,避免了涂层因固化不良或过热而产生的问题;最后,收卷装置的巧妙设计,使得涂覆完成后的地胶能够整齐、紧凑地卷起,便于后续的存储和运输
[0018]该运动地胶抗污涂覆装置各部件相互协同作用,其中放卷装置能够稳定地固定和输送地胶,接卷平台则确保了地胶板材间的无缝对接,储料架的设计使得地胶能够有序地存放和提升;牵引装置的引入,使得地胶在涂覆过程中能够平稳、连续地移动,保证了涂层的均匀性;双辊涂头的设计尤为关键,通过调节第一胶辊和第二胶辊之间的间隙,可以精确控制涂层的厚度,满足不同类型和使用场景下的抗污需求。固化装置采用UV固化灯箱,能够快速、有效地固化抗污涂层,提高生产效率;冷却装置的风扇则能够及时散去固化过程中产生的热量,保护设备稳定运行;收卷装置则能够整齐、紧凑地收起涂覆完成的地胶卷料,便于后续的加工和使用;此外,PLC控制器的集成,使得整个涂覆过程能够实现自动化控制,降低了操作难度和人力成本,提高了设备的智能化水平。
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Figure CN224614169U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of floor coating equipment, specifically relating to a sports floor anti-fouling coating device. Background Technology
[0002] With the vigorous development of sports and national fitness activities, the demand for sports flooring in various stadiums, gyms, dance studios, and other venues is increasing daily. Sports flooring not only needs to possess good elasticity, shock absorption, and wear resistance to protect athletes' joints and improve athletic performance, but its surface stain resistance is also receiving increasing attention. In high-traffic environments, sports flooring easily accumulates sweat, shoe prints, dust, and other stains. If not cleaned promptly, this not only affects the aesthetics and user experience of the venue but may also lead to bacterial growth, unpleasant odors, and even shorten the flooring's lifespan.
[0003] Traditional sports flooring has several shortcomings in terms of stain resistance. On one hand, some flooring materials themselves have limited stain resistance, allowing dirt to easily penetrate the tiny pores on the surface, making thorough cleaning difficult. On the other hand, existing coating processes and equipment often suffer from uneven coating and difficulty in precisely controlling the thickness when applying anti-fouling coatings to sports flooring. For example, some coating devices, due to unreasonable mechanical structure design, can easily lead to uneven coating thickness on the flooring surface, affecting the anti-fouling effect and overall performance. Furthermore, traditional coating methods may not be effectively adapted to the special materials and surface textures of sports flooring, resulting in insufficient adhesion between the coating and the flooring substrate, easily leading to peeling and flaking, thus reducing the practical value of the anti-fouling coating.
[0004] To meet market demand for high-quality sports flooring, the development of a specialized anti-fouling coating device for sports flooring is particularly urgent. An ideal coating device should possess high-precision coating thickness control capabilities, flexibly adjusting the coating thickness and distribution according to different types of sports flooring and usage scenarios to ensure uniform and firm adhesion to the flooring surface. Simultaneously, the device should also have good adaptability and versatility, efficiently coating sports flooring of various sizes and shapes, improving production efficiency, reducing production costs, and ultimately providing durable and reliable anti-fouling protection for sports flooring. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides a sports flooring anti-fouling coating device. The device features an unwinding mechanism to ensure stable delivery of the flooring, a rewinding platform for seamless connection between flooring sheets, a storage rack for orderly storage during coating, and a traction device to ensure smooth movement of the flooring on the coating line. The dual-roller coating head, the core component of the device, is uniquely designed to ensure uniform and precise application of the anti-fouling coating to the flooring surface, significantly improving its anti-fouling effect and overall performance. The combined use of a curing device and a cooling device further ensures rapid curing and effective heat dissipation, preventing problems caused by poor curing or overheating. Finally, the ingenious design of the winding device allows the coated flooring to be neatly and compactly rolled up, facilitating subsequent storage and transportation.
[0006] To achieve the above objectives, the technical solution of this utility model is:
[0007] According to a first aspect of this utility model, a sports flooring anti-fouling coating device is provided, comprising an unwinding device, a rewinding platform, a storage rack, a traction device, a double-roller coating head, a curing device, a cooling device, and a winding device connected in sequence; the unwinding device is used to fix the sports flooring, the rewinding platform is used for connecting flooring sheets, the storage rack is used to store the sheets, the traction device is used to traction the sheets, the double-roller coating head is used to apply an anti-fouling coating to the flooring, the curing device is used to cure the anti-fouling coating on the flooring, the cooling device is used to cool the anti-fouling coating, and the winding device is used to wind up the flooring.
[0008] Furthermore, the unwinding device includes several idlers and an air shaft. The idlers are mounted on the unwinding device to support the rubber and transport it smoothly. The air shaft is mounted above the unwinding device and expands by inflation to clamp the inner hole of the rubber roll.
[0009] Furthermore, the splicing platform includes several rollers and a pneumatic pressing device. When the floor mats are joined, the splicing points of the two floor mats are pressed together by the pneumatic pressing device to complete the splicing of the floor mats.
[0010] Furthermore, the storage rack is equipped with several rollers for lifting and storing the floor mats.
[0011] Furthermore, the traction device includes a traction roller and a support roller, the support roller being used to support the floor mat, and the traction roller being used to traction and move the floor mat.
[0012] Furthermore, the dual-roller coating head includes a first coating platform and a second coating platform, on which a first rubber roller and a second rubber roller are respectively arranged. The first rubber roller and the second rubber roller are used to apply an anti-fouling coating to the floor mat, and the gap between the first rubber roller and the second rubber roller can be adjusted.
[0013] Furthermore, the curing device is equipped with a UV curing light box for curing the anti-fouling coating on the floor mat.
[0014] Furthermore, the cooling device includes a cooling water roller, which is used to dissipate heat generated by the curing device.
[0015] Furthermore, the winding device includes an air shaft and a roller, the air shaft being used to secure the rubber roll, and the roller being used to wind up the rubber roll.
[0016] Furthermore, the sports floor mat anti-fouling coating device also includes a PLC controller, which is used to connect to the unwinding device, the rewinding platform, the storage rack, the traction device, the double roller coating head, the curing device, and the cooling device.
[0017] The beneficial effects of this utility model are:
[0018] The various components of this sports flooring anti-fouling coating device work together synergistically. The unwinding device stably secures and transports the flooring, while the rewinding platform ensures seamless connection between flooring sheets. The storage rack design allows for orderly storage and lifting of the flooring. The introduction of a traction device enables smooth and continuous movement of the flooring during coating, guaranteeing coating uniformity. The dual-roller coating head design is particularly crucial; by adjusting the gap between the first and second rollers, the coating thickness can be precisely controlled to meet the anti-fouling requirements of different types and usage scenarios. The curing device uses a UV curing lamp box, which can quickly and effectively cure the anti-fouling coating, improving production efficiency. The cooling device's fan effectively dissipates the heat generated during curing, protecting the equipment's stable operation. The winding device neatly and compactly retracts the coated flooring rolls, facilitating subsequent processing and use. Furthermore, the integration of a PLC controller enables automated control of the entire coating process, reducing operational difficulty and labor costs, and improving the equipment's intelligence level.
[0019] The anti-fouling coating device for sports flooring provided by this utility model has the advantages of reasonable structure, simple operation, uniform coating, and high production efficiency, and can meet the market demand for anti-fouling coatings for high-quality sports flooring. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model.
[0021] In the diagram: 1. Unwinding device; 2. Reeling platform; 3. Storage rack; 4. Traction device; 5. Double roller coating head; 6. Curing device; 7. Cooling device; 8. Rewinding device; 9. Air shaft; 10. Pneumatic clamping device; 11. Traction roller; 12. First coating table; 13. Second coating table; 14. UV curing lamp box; 15. PLC controller; 16. Cooling water roller. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positions and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0024] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0027] See Figure 1A sports flooring anti-fouling coating device includes an unwinding device 1, a rewinding platform 2, a storage rack 3, a traction device 4, a double-roller coating head 5, a curing device 6, a cooling device 7, and a winding device 8 connected in sequence. The unwinding device 1 is used to fix the sports flooring, the rewinding platform 2 is used for connecting flooring sheets, the storage rack 3 is used to store the sheets, the traction device 4 is used to traction the sheets, the double-roller coating head 5 is used to apply an anti-fouling coating to the flooring, the curing device 6 is used to cure the anti-fouling coating on the flooring, the cooling device 7 is used to cool the anti-fouling coating, and the winding device 8 is used to wind up the flooring.
[0028] The various components of this sports flooring anti-fouling coating device work together in concert. The unwinding device 1 stably secures and transports the flooring, while the rewinding platform 2 ensures seamless connection between flooring sheets. The storage rack 3 allows for the orderly storage and lifting of the flooring. The introduction of the traction device 4 enables the flooring to move smoothly and continuously during the coating process, ensuring coating uniformity. The design of the dual-roller coating head 5 is particularly crucial; by adjusting the gap between the first and second rollers, the coating thickness can be precisely controlled to meet the anti-fouling requirements of different types and usage scenarios. The curing device 6 uses a UV curing lamp box 14, which can quickly and effectively cure the anti-fouling coating, improving production efficiency. The cooling device 7's fan effectively dissipates the heat generated during curing, protecting the equipment's stable operation. The winding device 8 neatly and compactly retracts the coated flooring rolls, facilitating subsequent processing and use. Furthermore, the integration of the PLC controller 15 enables automated control of the entire coating process, reducing operational difficulty and labor costs, and improving the equipment's intelligence level.
[0029] In this embodiment, the unwinding device 1 includes several idlers and an air shaft 9. The idlers are disposed on the unwinding device 1 to support the floor mat and transport the floor mat smoothly. The air shaft 9 is disposed above the unwinding device 1 and expands by inflation to clamp the inner hole of the rubber roll.
[0030] The dual-station unwinding device 1 consists of two air-expanding shafts 9, three stainless steel idlers, a tension regulator, and a deviation correction regulator.
[0031] The functions of the air shaft 9 are as follows: (1) Roll fixing: The air shaft 9 expands by inflation and tightly clamps the inner hole of the floor mat roll, achieving fast and firm clamping. During the coating process, it can prevent the roll from loosening or slipping, ensuring the stability of unwinding and winding. (2) Tension control: When the floor mat coating device is running, the air shaft 9 works with the tension control system to precisely adjust the tension of unwinding and winding. This keeps the floor mat flat during coating, avoiding deformation and uneven coating due to uneven tension, and ensuring coating quality. (3) Quick roll replacement: When the floor mat roll needs to be replaced, the air shaft 9 is deflated to quickly remove the used roll or install a new roll, greatly shortening the replacement time and improving coating efficiency, especially suitable for large-scale continuous production. (4) Applicable to various roll inner diameters: The air shaft 9 is designed to be compatible with rolls of various inner diameters. By adjusting the inflation pressure, it can clamp rolls of different sizes, making the coating device highly versatile and capable of processing various specifications of sports floor mats.
[0032] In the anti-fouling coating device for sports floor mats, the air shaft 9 plays a crucial role, involving aspects such as roll fixing, tension control, and rapid roll replacement. It is of great significance for ensuring coating quality and efficiency and adapting to the production needs of various roll specifications, and is an indispensable and important component of the coating device.
[0033] Stainless steel rollers play an important role in the anti-fouling coating device for sports floor mats: (1) Supporting the floor mat: During the unwinding and rewinding of the floor mat, the stainless steel roller provides stable support for the floor mat, ensuring that it is transported smoothly to the coating mechanism and preventing wrinkles or deviations during the movement of the floor mat. (2) Smooth conveying: The surface of the stainless steel roller is smooth and the coefficient of friction is moderate when in contact with the floor mat. Driven by the drive device, the roller rotates to ensure smooth conveying of the floor mat, reducing friction loss between the floor mat and the roller, and avoiding the impact of surface scratches or wear on the coating quality. (3) Tension transmission: When the floor mat coating device is running, the stainless steel roller participates in tension control. By adjusting the speed and pressure of the roller, the tension of the floor mat can be precisely adjusted to ensure that it remains flat during the coating process and prevent deformation of the floor mat or uneven coating due to uneven tension. (4) Easy to clean and corrosion resistant: Stainless steel has good corrosion resistance and is not easily corroded by chemicals such as paints and cleaning agents. It can still maintain stable performance in humid or chemical environments. Moreover, the surface is smooth and not easily contaminated with dirt and paint, making it easy to clean. A simple wipe is all it takes to restore its cleanliness and ensure coating quality. (5) Precise control: Some stainless steel idlers are equipped with sensors such as encoders, which can monitor the moving speed and position information of the floor mat in real time and provide feedback to the control system to precisely adjust the coating speed and position, thereby improving coating accuracy. (3) Wear resistance and long life: The stainless steel material gives the idlers excellent wear resistance, which can withstand long-term friction of the floor mat and maintain a smooth surface and stable performance. This means that the idlers can operate stably for a long time without frequent replacement, reducing maintenance costs and improving production efficiency.
[0034] In this embodiment, the splicing platform 2 includes several rollers and a pneumatic pressing device 10. When the floor mats are joined, the splicing points of the two floor mats are pressed together by the pneumatic pressing device 10 to complete the splicing of the floor mats.
[0035] During the coating process of sports flooring, when flooring sheets need to be joined, the joining platform provides a stable and level support surface to ensure a smooth transition between new and old sheets or different sheets, preventing uneven coating or coating defects caused by height differences at the joints. The joining platform 2 consists of four rollers and two sets of pneumatic clamping devices 10. When sheets need to be joined, the joints of the two sheets are clamped by the pneumatic clamping devices 10, which completes the normal joining of the sheets. Combined with the storage rack 3, the joining is completed within a certain time without affecting the normal operation of the entire surface treatment equipment.
[0036] In this embodiment, the storage rack 3 is equipped with several rollers for lifting and storing the floor adhesive. The board storage rack 3 can raise subsequent boards approximately 20 meters in advance, forming a buffer zone to ensure sufficient board reserves during the docking process. During board docking, the storage rack 3 descends slowly and at a uniform speed, continuously and stably supplying boards to the production line, allowing the docking operation to be carried out without affecting equipment operation. By raising and storing subsequent boards in advance, there is no need to stop the machine to wait for board delivery during docking, ensuring continuous and stable operation of the coating equipment and improving production efficiency. The slow descent of the storage rack 3 combined with the precise alignment of the board docking platform ensures accurate board connection during the docking process, avoiding production stoppages caused by board supply interruptions.
[0037] In this embodiment, the traction device 4 includes a traction roller 11 and a support roller. The support roller supports the floor mat, and the traction roller 11 pulls the floor mat. The traction device 4 consists of a roller and a support roller. When the device is working, it generates traction force to ensure that the roll material moves uniformly in the working direction. It is usually used when the storage rack 3 is raised. Through precise speed control, the traction device can move the sheet material at a constant speed, matching the working speed of the coating mechanism, ensuring the uniformity and continuity of the coating process. During the sheet material docking process, the traction device works in conjunction with the storage rack 3. When the storage rack 3 slowly descends, the traction device can promptly pull the sheet material off the storage rack 3, ensuring the continuity of sheet material supply.
[0038] In this embodiment, the dual-roller coating head 5 includes a first coating table 12 and a second coating table 13. A first rubber roller and a second rubber roller are respectively provided on the first coating table 12 and the second coating table 13. The first rubber roller and the second rubber roller are used to apply an anti-fouling coating to the floor mat. The gap between the first rubber roller and the second rubber roller can be adjusted.
[0039] The dual-roller coating head 5 plays a crucial role in the anti-fouling coating device for sports flooring. It consists of two sets of coating rollers, and their main functions and mechanisms are as follows:
[0040] 1. Two coats are provided to ensure coating uniformity. The first coat is a preliminary coating: as the floor passes through the dual-roller coating table, the first coat is applied by one roller, which initially and evenly distributes the coating on the floor surface, forming a base coating. The second coat is a fine coating: immediately afterward, a second roller applies the second coat, further smoothing and uniformizing the coating, ensuring that the coating forms a uniform and consistent layer on the floor surface.
[0041] 2. Improved Coating Quality and Smoother Coating: Through two coats, the dual-roller coating table effectively eliminates air bubbles and unevenness in the coating, resulting in a smoother and more even finish. Enhanced Adhesion: The second coat helps strengthen the adhesion between the coating and the flooring substrate, reducing the risk of peeling and flaking.
[0042] 3. Precise control of coating thickness with adjustable gap: The gap between the two rollers of the dual-roll coating table is adjustable. Precise adjustment of the gap allows for control of the coating thickness to meet the requirements of different application scenarios. High-precision adjustment: Equipped with a high-precision adjustment device and sensor, it can achieve micrometer-level thickness adjustment, ensuring precise control of the coating thickness.
[0043] In this embodiment, the curing device 6 is equipped with a UV curing light box 14 for curing the anti-fouling coating on the floor mat.
[0044] The UV curing light box 14 includes the following components:
[0045] (1) Reflection system: Reflector: Installed around the UV lamp tube to reflect and focus ultraviolet rays, improving irradiance and uniformity. Reflector: Made of high reflectivity material to ensure that ultraviolet rays reach the coating surface to the maximum extent.
[0046] (2) Cooling system: air-cooled or water-cooled: UV lamps generate a lot of heat during operation. The cooling system is used to maintain the normal operating temperature of the lamp tube and extend its life. Cooling fan or cooling water pipe: The air-cooled system is equipped with a cooling fan.
[0047] (3) Power supply: Stable power supply: Provides a stable high-voltage power supply to ensure the normal operation of the UV lamp. Power adjustment: Adjusts the power of the UV lamp according to production needs to control the curing speed and effect.
[0048] (4) Control System: Intelligent Control: Integrated with PLC to achieve automated control of UV curing lamp box 14, including lamp start / stop, power adjustment and fault alarm. Temperature Monitoring: Equipped with a temperature sensor to monitor the internal temperature of the lamp box in real time to prevent overheating and equipment damage.
[0049] (5) Protective devices: Protective cover: to prevent ultraviolet leakage and protect the safety of operators.
[0050] In this embodiment, the cooling device 7 includes a cooling water roller 16, which is used to dissipate heat generated by the curing device 6.
[0051] The dual cooling water roller 16 has the following functions: (1) Rapidly cools the coating and reduces the temperature: The cooling roller rapidly reduces the temperature of the floor adhesive and the coating by contacting the surface of the floor adhesive, so that the coating can be quickly cured and stabilized. Improve production efficiency: Rapid cooling can shorten the production cycle and improve the efficiency of the entire coating production line, which is especially suitable for large-scale continuous production. Improve hardness and wear resistance: Through rapid cooling, the coating can better maintain its cured state, improve hardness and wear resistance, and extend the service life of the floor adhesive. Reduce internal stress: Uniform cooling can reduce the internal stress of the coating, prevent the coating from cracking or peeling, and ensure the long-term stability of the coating.
[0052] (2) Protecting coating quality: Preventing deformation: The uniform cooling effect of the cooling roller can prevent the floor mat from deforming or shrinking at high temperatures, ensuring the dimensional stability and appearance quality of the floor mat. Maintaining flatness: Through uniform cooling, the surface of the floor mat remains flat, avoiding warping or unevenness caused by local temperature differences.
[0053] (3) Preparing for subsequent processing, facilitating winding or cutting: Cooled floor mats can be immediately wound or cut, improving the continuity of the production process. Improving the quality of subsequent processing: Cooled floor mats are less prone to problems due to temperature changes during subsequent processing, ensuring the quality of subsequent processing.
[0054] The components of the cooling roller are:
[0055] (1) Cooling roller body
[0056] Material: Made of stainless steel, which has good thermal conductivity.
[0057] Surface treatment: The roller surface is polished to reduce friction with the floor mat and improve durability.
[0058] (2) Cooling system
[0059] Internal circulation: The cooling roller is usually designed with a coolant circulation channel inside, through which heat is carried away by circulating coolant.
[0060] Coolant: Water cooling is used.
[0061] (3) Drive device
[0062] Motor and transmission system: The cooling roller is usually driven by a motor to rotate, and operates synchronously with other components of the coating unit through a transmission system (such as gears or belts).
[0063] Speed adjustment: The rotation speed of the cooling roller can be adjusted according to the production speed.
[0064] (4) Support and installation structure
[0065] Support frame: Provides stable support to ensure that the cooling roller remains level and stable during operation.
[0066] In this embodiment, the winding device 8 includes an air shaft 9 and a roller. The air shaft 9 is used to fasten the floor rubber roll, and the roller is used to wind up the floor rubber roll.
[0067] In this embodiment, the sports floor mat anti-fouling coating device further includes a PLC controller 15, which is used to connect to the unwinding device 1, the winding platform 2, the storage rack 3, the traction device 4, the double roller coating head 5, the curing device 6, and the cooling device 7.
[0068] The PLC system controller has the following functions: (1) Automated control and program control operation: The PLC automatically controls each component of the coating device through the preset program. From the conveying, coating, drying to winding of the board, the whole process does not require manual intervention, realizing the full automation of the coating operation.
[0069] Coordinating the actions of various components: It can precisely coordinate the actions of components such as the coating table, traction device, and material storage rack, ensuring that they operate in the right way at the right time, making the entire coating process efficient and smooth.
[0070] (2) Precise control of coating parameters and thickness control: The PLC receives signals from sensors, such as coating thickness sensors and position sensors, and adjusts the height of the coating mechanism and the gap of the rubber rollers in real time according to these signals to ensure precise control of coating thickness.
[0071] Speed control: By adjusting the speed of the drive motor, the PLC can control the moving speed of the board, ensuring the uniformity and stability of the coating process.
[0072] (3) Monitoring and fault diagnosis, real-time monitoring: The PLC can monitor the operating status of the coating device in real time, including the speed of each motor, the readings of the sensors, etc., to ensure that the equipment operates under normal conditions.
[0073] Fault detection and alarm: Once an abnormality is detected, such as sensor failure, motor overload, or excessive coating thickness deviation, the PLC will immediately issue an alarm and take corresponding measures, such as shutdown protection, to prevent equipment damage and production accidents.
[0074] (4) Data processing and recording, data acquisition: PLC collects various data during the production process, such as coating speed, coating thickness, production time, etc., and stores and processes them.
[0075] Production data records: These data can be used for production statistics, quality traceability, and equipment maintenance, helping to optimize production processes and improve product quality.
[0076] (5) Improve the reliability and stability of the equipment and ensure stable operation: The high reliability and stability of the PLC ensures that the coating device operates stably for a long time, reducing downtime caused by control system failures.
[0077] Precise control reduces errors: By precisely controlling coating parameters, PLCs reduce errors and defects in the production process, thereby improving the product qualification rate.
[0078] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A stain-resistant coating device for sports flooring, characterized in that, The system includes an unwinding device (1), a rewinding platform (2), a storage rack (3), a traction device (4), a double-roller coating head (5), a curing device (6), a cooling device (7), and a winding device (8) connected in sequence. The unwinding device (1) is used to fix the sports floor mat, the rewinding platform (2) is used to connect the floor mat sheets, the storage rack (3) is used to store the sheets, the traction device (4) is used to traction the sheets, the double-roller coating head (5) is used to apply the anti-fouling coating to the floor, the curing device (6) is used to cure the anti-fouling coating on the floor mat, the cooling device (7) is used to cool the anti-fouling coating, and the winding device (8) is used to wind up the floor mat.
2. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The unwinding device (1) includes several idlers and an air shaft (9). The idlers are set on the unwinding device (1) to support the rubber and transport it smoothly. The air shaft (9) is set above the unwinding device (1). The air shaft (9) expands by inflation to clamp the inner hole of the rubber roll.
3. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The splicing platform (2) includes several rollers and a pneumatic pressing device (10). When the floor mats are spliced, the splicing points of the two floor mats are pressed by the pneumatic pressing device (10) to complete the splicing of the floor mats.
4. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The storage rack (3) is equipped with several rollers for lifting and storing the floor rubber.
5. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The traction device (4) includes a traction roller (11) and a support roller. The support roller is used to support the floor mat, and the traction roller (11) is used to traction and move the floor mat.
6. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The dual-roller coating head (5) includes a first coating table (12) and a second coating table (13). A first rubber roller and a second rubber roller are respectively provided on the first coating table (12) and the second coating table (13). The first rubber roller and the second rubber roller are used to apply an anti-fouling coating to the floor adhesive. The gap between the first rubber roller and the second rubber roller can be adjusted.
7. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The curing device (6) is equipped with a UV curing light box (14) for curing the anti-fouling coating on the floor mat.
8. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The cooling device (7) includes a cooling water roller (16) for dissipating heat generated by the curing device (6).
9. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The winding device (8) includes an air shaft (9) and a roller, wherein the air shaft (9) is used to fasten the rubber roll and the roller is used to wind up the rubber roll.
10. The anti-fouling coating device for sports flooring according to claim 1, characterized in that, The sports floor mat anti-fouling coating device also includes a PLC controller (15), which is used to connect to the unwinding device (1), the winding platform (2), the storage rack (3), the traction device (4), the double roller coating head (5), the curing device (6), and the cooling device (7).