An environmentally friendly material molding and demolding device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]在使用过程中发现,现有的环保材料成型脱模装置不方便实现对材料温度进行降低,致使脱模等待时间较长,为了缩短脱模时间,因此亟需一种环保材料成型脱模装置
[0013]与现有技术相比本实用新型的有益效果为:通过顶料装置方便将成型后的环保材料进行顶起,通过冷却定型装置对环保材料进行冷却定型,通过移动装置、压塑装置和监测装置配合对环保材料进行压塑定型。
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Figure CN224616803U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of environmentally friendly material processing, and in particular to an environmentally friendly material molding and demolding device. Background Technology
[0002] Demolding devices for environmentally friendly materials are key equipment in the environmentally friendly manufacturing industry. Their efficient and non-destructive demolding capabilities directly affect product quality and production efficiency. These devices, through innovative structural design and the application of special materials, solve common problems in traditional demolding processes such as breakage, pollution, and low efficiency.
[0003] For example, in a class of prior art represented by application number CN202321543544.3, the main structure includes a base plate, an annular plate fixedly mounted on the upper surface of the base plate, a drive motor fixedly mounted on the upper surface of the base plate, a rotating disk fixedly mounted on the top of the shaft of the drive motor, a limiting groove formed on the upper surface of the rotating disk, and a mold cylinder fixedly mounted inside the limiting groove. This utility model uses a circular hole at the bottom of the mold cylinder and a column formed on the lower surface of the rotating disk. After the solution is formed inside the mold cylinder, the cylinder is activated, causing a sliding groove to slide inside the column, thereby driving the circular top plate to rise. This allows the circular top plate to push the formed rubber out of the mold cylinder, which can then be directly picked up by personnel. Furthermore, the drive motor rotates the rotating disk, allowing personnel to continuously pour solution into the mold cylinder from a certain position.
[0004] During use, it was found that existing environmentally friendly material molding and demolding devices are not convenient for reducing the material temperature, resulting in a long demolding waiting time. In order to shorten the demolding time, there is an urgent need for an environmentally friendly material molding and demolding device. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides an environmentally friendly material molding and demolding device that uses an ejector device to easily lift the molded environmentally friendly material, a cooling and shaping device to cool and shape the environmentally friendly material, and a moving device, a compression molding device, and a monitoring device to compress and shape the environmentally friendly material.
[0006] This utility model discloses an environmentally friendly material molding and demolding device, including an operating table; it also includes an ejector device, a cooling and shaping device, a moving device, a compression molding device, and a monitoring device. The ejector device, cooling and shaping device, and moving device are all installed on the operating table, while the compression molding device and monitoring device are all installed on the moving device. The ejector device ejects the material, the cooling and shaping device cools and shapes the material, the moving device moves the material, the compression molding device performs compression molding, and the monitoring device monitors the position. The ejector device facilitates the ejection of the molded environmentally friendly material, the cooling and shaping device cools and shapes the material, and the moving device, compression molding device, and monitoring device work together to compress and shape the material.
[0007] Preferably, the operating table includes a base and a lower mold. The base is installed in the working area, and the lower mold is installed on the top of the base. The base provides support, and the lower mold provides a qualitative mold for the environmentally friendly materials.
[0008] Preferably, the material ejection device includes a hydraulic cylinder and an ejection mold. The hydraulic cylinder is installed at the bottom of the base, and a hydraulic rod is provided on the hydraulic cylinder. The hydraulic rod passes through the base, and the ejection mold is installed at the top of the hydraulic rod. By starting the hydraulic cylinder, the hydraulic rod is extended to lift the ejection mold and the environmentally friendly material, making it convenient for operators to remove the environmentally friendly material.
[0009] Preferably, the cooling and shaping device includes a cooler, a first pipe, a power pump, and a cooling pipe. The cooler and the power pump are both installed at the top of the base. The output end of the cooler is connected to the input end of the first pipe, the output end of the first pipe is connected to the input end of the power pump, and the output end of the power pump is connected to the input end of the cooling pipe. The cooling pipe is fitted onto the lower mold, and the output end of the cooling pipe is connected to the input end of the cooler. The cooler stores and cools the coolant. When the power pump is started, the coolant enters through the input end of the first pipe. The coolant flows along the cooling pipe to cool and shape the environmentally friendly material in the lower mold. The coolant flows back to the cooler through the output end of the cooling pipe.
[0010] Preferably, the moving device includes two sets of linear motors and a moving bracket. The two sets of linear motors are symmetrically mounted on the top of the base. Each set of linear motors is equipped with a set of sliders, and the moving bracket is mounted on the top of the sliders. The linear motors are activated to drive the sliders and the moving brackets to move.
[0011] Preferably, the compression molding device includes an electric telescopic rod, an upper mold, a guide shaft, and a guide sleeve. The electric telescopic rod is installed at the top of the movable support and has an output shaft. The upper mold is installed at the bottom of the output shaft of the electric telescopic rod, the guide shaft is installed at the top of the upper mold, and the guide sleeve is installed on the movable support and fitted onto the guide shaft. By activating the electric telescopic rod, the output shaft of the electric telescopic rod extends, causing the upper mold to descend directionally on the guide sleeve via the guide shaft. The upper mold and the lower mold work together to compress and shape the environmentally friendly material.
[0012] Preferably, the monitoring device includes a positioning sensor, which is mounted on the movable support; the positioning sensor monitors the movement position of the movable support.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the material ejection device can easily lift the molded environmentally friendly material, the cooling and shaping device can cool and shape the environmentally friendly material, and the moving device, the compression molding device and the monitoring device can work together to compress and shape the environmentally friendly material. Attached Figure Description
[0014] Figure 1 This is an isometric drawing of the structure of this utility model; Figure 2 yes Figure 1 A structural cross-sectional view of the operating table and the top material device in this utility model; Figure 3 yes Figure 1 Structural isometric view of the operating table and cooling and shaping device in this utility model; Figure 4 yes Figure 1 Structural isometric drawing of the operating console and moving device in this utility model; Figure 5 yes Figure 1 Enlarged structural isometric view of the moving device and lifting device in this utility model.
[0015] The attached diagram is labeled as follows: 01, operating table; 11, base; 12, lower mold; 02, ejector device; 21, hydraulic cylinder; 22, hydraulic rod; 23, ejector mold; 03, cooling and shaping device; 31, refrigerator; 32, first pipe; 33, power pump; 34, cooling pipe; 04, moving device; 41, linear motor; 42, slider; 43, moving bracket; 05, compression molding device; 51, electric telescopic rod; 52, upper mold; 53, guide shaft; 54, guide sleeve; 06, monitoring device; 61, positioning sensor. Detailed Implementation
[0016] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0017] Example 1 An environmentally friendly material molding and demolding device includes an operating table 01; characterized in that it further includes an ejector device 02, a cooling and shaping device 03, a moving device 04, a compression molding device 05 and a monitoring device 06, wherein the ejector device 02, the cooling and shaping device 03 and the moving device 04 are all installed on the operating table 01, and the compression molding device 05 and the monitoring device 06 are all installed on the moving device 04. The ejector device 02 ejects the material, the cooling and shaping device 03 cools and shapes the material, the moving device 04 moves the material, the compression molding device 05 performs compression molding, and the monitoring device 06 monitors the position. The operating table 01 includes a base 11 and a lower mold 12. The base 11 is installed in the working area, and the lower mold 12 is installed on the top of the base 11. The ejector device 02 includes a hydraulic cylinder 21 and an ejector mold 23. The hydraulic cylinder 21 is installed at the bottom end of the base 11, and a hydraulic rod 22 is provided on the hydraulic cylinder 21. The hydraulic rod 22 passes through the base 11, and the ejector mold 23 is installed at the top end of the hydraulic rod 22. The cooling and shaping device 03 includes a cooler 31, a first pipe 32, a power pump 33, and a cooling pipe 34. The cooler 31 and the power pump 33 are both installed on the top of the base 11. The output end of the cooler 31 is connected to the input end of the first pipe 32, the output end of the first pipe 32 is connected to the input end of the power pump 33, the output end of the power pump 33 is connected to the input end of the cooling pipe 34, the cooling pipe 34 is fitted on the lower mold 12, and the output end of the cooling pipe 34 is connected to the input end of the cooler 31. The moving device 04 includes two sets of linear motors 41 and a moving bracket 43. The two sets of linear motors 41 are symmetrically installed on the top of the base 11. Each set of linear motors 41 is provided with a set of sliders 42, and the moving bracket 43 is installed on the top of the sliders 42. The compression molding device 05 includes an electric telescopic rod 51, an upper mold 52, a guide shaft 53, and a guide sleeve 54. The electric telescopic rod 51 is installed on the top of the movable support 43, and an output shaft is provided on the electric telescopic rod 51. The upper mold 52 is installed at the bottom end of the output shaft of the electric telescopic rod 51. The guide shaft 53 is installed on the top of the upper mold 52. The guide sleeve 54 is installed on the movable support 43 and is fitted onto the guide shaft 53. The ejector device 02 ejects the material, the cooling and shaping device 03 cools and shapes the material, the moving device 04 moves the material, and the compression molding device 05 performs compression molding. The environmentally friendly material is placed in the lower mold 12. Then, the linear motor 41 is started, driving the slider 42 and the moving bracket 43 to move. The operator observes the position of the upper mold 52. When the upper mold 52 is completely above the lower mold 12, the linear motor 41 is stopped. Then, the electric telescopic rod 51 is started, driving the output shaft of the electric telescopic rod 51 to extend. The upper mold 52 is guided down on the guide sleeve 54 via the guide shaft 53. The upper mold 52 and the lower mold 12 work together to compress and shape the environmentally friendly material. After compression molding, the electric telescopic rod 51 is started, driving the output shaft of the electric telescopic rod 51 to retract. The upper mold 52 is guided down on the guide sleeve 54 via the guide shaft 53. The guide sleeve 54 achieves directional lifting. The linear motor 41 is started, which drives the slider 42 and the moving bracket 43 to move, moving the upper mold 52 away from the lower mold 12. The coolant is stored and cooled by the cooler 31. The coolant is introduced into the first pipe 32 through the input end of the power pump 33. The coolant flows along the cooling pipe 34 to cool and shape the environmentally friendly material in the lower mold 12. The coolant flows back to the cooler 31 through the output end of the cooling pipe 34. Then, the hydraulic cylinder 21 is started, which drives the hydraulic rod 22 to extend and lift the top mold 23 and the environmentally friendly material, making it easy for the operator to remove the environmentally friendly material.
[0018] Example 2 like Figures 1 to 5 As shown, in addition to Embodiment 1, a monitoring device 06 is also included; The monitoring device 06 includes a positioning sensor 61, which is mounted on the movable bracket 43. Monitoring device 06 performs position monitoring; The position of the movable support 43 is monitored by the positioning sensor 61.
[0019] This utility model discloses an environmentally friendly material molding and demolding device. During operation, the environmentally friendly material is first placed in the lower mold 12. Then, the linear motor 41 is activated, driving the slider 42 and the moving bracket 43 to move. Simultaneously, the position of the moving bracket 43 is monitored by the positioning sensor 61. When the upper mold 52 is completely above the lower mold 12, the linear motor 41 is stopped. Then, the electric telescopic rod 51 is activated, causing its output shaft to extend. The upper mold 52 descends directionally on the guide sleeve 54 via the guide shaft 53. The upper mold 52 and the lower mold 12 work together to compress and shape the environmentally friendly material. After compression molding, the electric telescopic rod 51 is activated again, driving its output shaft... The upper mold 52 is retracted and directionally raised on the guide sleeve 54 via the guide shaft 53. The linear motor 41 is started, which drives the slider 42 and the moving bracket 43 to move the upper mold 52 away from the lower mold 12. The coolant is stored and cooled by the refrigerator 31. The coolant is introduced into the lower mold 12 through the input end of the first pipe 32 by the start of the power pump 33. The coolant flows along the cooling pipe 34 to cool and shape the environmentally friendly material in the lower mold 12. The coolant flows back to the refrigerator 31 through the output end of the cooling pipe 34. Then, the hydraulic cylinder 21 is started, which drives the hydraulic rod 22 to extend and lift the top mold 23 and the environmentally friendly material, so that the operator can remove the environmentally friendly material.
[0020] The hydraulic cylinder 21, cooler 31, power pump 33, linear motor 41, electric telescopic rod 51, and positioning sensor 61 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0021] The main function of this invention is to cool and solidify environmentally friendly materials, thereby reducing demolding time.
[0022] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An environmentally friendly material molding and demolding device, comprising an operating table (01); characterized in that, It also includes a material ejector (02), a cooling and shaping device (03), a moving device (04), a compression molding device (05), and a monitoring device (06). The material ejector (02), the cooling and shaping device (03), and the moving device (04) are all installed on the operating table (01), and the compression molding device (05) and the monitoring device (06) are all installed on the moving device (04). The ejector device (02) ejects the material, the cooling and shaping device (03) cools and shapes the material, the moving device (04) moves the material, the compression molding device (05) compresses the material, and the monitoring device (06) monitors the position.
2. The environmentally friendly material molding and demolding device as described in claim 1, characterized in that, The operating table (01) includes a base (11) and a lower mold (12). The base (11) is installed in the working area, and the lower mold (12) is installed on the top of the base (11).
3. The environmentally friendly material molding and demolding device as described in claim 2, characterized in that, The top material device (02) includes a hydraulic cylinder (21) and a top material mold (23). The hydraulic cylinder (21) is installed at the bottom end of the base (11). A hydraulic rod (22) is provided on the hydraulic cylinder (21). The hydraulic rod (22) passes through the base (11). The top material mold (23) is installed at the top end of the hydraulic rod (22).
4. The environmentally friendly material molding and demolding device as described in claim 3, characterized in that, The cooling and shaping device (03) includes a cooler (31), a first pipe (32), a power pump (33), and a cooling pipe (34). The cooler (31) and the power pump (33) are both installed on the top of the base (11). The output end of the cooler (31) is connected to the input end of the first pipe (32). The output end of the first pipe (32) is connected to the input end of the power pump (33). The output end of the power pump (33) is connected to the input end of the cooling pipe (34). The cooling pipe (34) is fitted on the lower mold (12). The output end of the cooling pipe (34) is connected to the input end of the cooler (31).
5. The environmentally friendly material molding and demolding device as described in claim 2, characterized in that, The moving device (04) includes two sets of linear motors (41) and a moving bracket (43). The two sets of linear motors (41) are symmetrically installed on the top of the base (11). Each set of linear motors (41) is provided with a set of sliders (42), and the moving bracket (43) is installed on the top of the sliders (42).
6. The environmentally friendly material molding and demolding device as described in claim 5, characterized in that, The compression molding device (05) includes an electric telescopic rod (51), an upper mold (52), a guide shaft (53), and a guide sleeve (54). The electric telescopic rod (51) is installed on the top of the movable support (43), and an output shaft is provided on the electric telescopic rod (51). The upper mold (52) is installed at the bottom of the output shaft of the electric telescopic rod (51). The guide shaft (53) is installed on the top of the upper mold (52). The guide sleeve (54) is installed on the movable support (43) and is fitted onto the guide shaft (53).
7. The environmentally friendly material molding and demolding device as described in claim 5, characterized in that, The monitoring device (06) includes a positioning sensor (61), which is mounted on a movable support (43).
Citation Information
Patent Citations
Rubber processing, forming and demolding device
CN220179938U