A self-cleaning structure for non-standard automated coding equipment

CN224618807UActive Publication Date: 2026-08-11JIANGSU YIDE AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]传统非标自动化打码设备的传送带清洁多依赖人工擦拭或简易毛刷干刷,存在显著局限性,人工清洁需频繁停机,占用生产时间且清洁效率低下,难以适应连续化生产需求,干刷方式仅能清除表面浮尘,对打码过程中残留的油墨、胶质等顽固污渍清洁不彻底,长期积累易导致传送带表面污染,进而造成打码模糊、字迹粘连的问题

Benefits of technology

该非标自动化打码设备的自清洁结构,通过设置的动力组件,清洗组件、矩形板、毛刷辊、喷雾头、刮板以及通水仓之间的配合下,通过电机驱动传动系统实现传送带与毛刷辊同步运转,配合水泵自动供液,进行全自动清洁,无需人工介入清洁过程,大幅降低停机清洁时间,清洗液直接喷洒在传送带表面和毛刷上,可软化油墨、胶质等顽固污渍,配合毛刷与传送带的摩擦接触实现深度剥离,大大提高清洁效率,确保传送带表面无污渍残留,避免出现打码模糊、字迹粘连的问题。

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Abstract

This utility model relates to the field of self-cleaning technology for non-standard automated coding equipment, specifically a self-cleaning structure for non-standard automated coding equipment. It includes a mounting frame and a coding machine body, with the coding machine body positioned on one side of the mounting frame. It also includes two rotating rollers, both rotatably mounted within the mounting frame, with a conveyor belt driving between them. Two rectangular plates are fixedly mounted on the top of the mounting frame and on one side of the coding machine body. These plates, combined with an automatic water pump supply, enable fully automatic cleaning without manual intervention, significantly reducing downtime. The cleaning solution is sprayed directly onto the conveyor belt surface and brushes, softening stubborn stains such as ink and adhesive. The friction between the brushes and the conveyor belt achieves deep peeling, greatly improving cleaning efficiency and ensuring no residue remains on the conveyor belt surface, thus preventing problems such as blurred coding and lettering adhesion.
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Description

Technical Field

[0001] This utility model relates to the field of self-cleaning technology for non-standard automated coding equipment, specifically a self-cleaning structure for non-standard automated coding equipment. Background Technology

[0002] Non-standard coding equipment, as opposed to standardized coding equipment, is specialized coding equipment designed, developed, and manufactured specifically for particular industries, product needs, or production scenarios. It does not follow general mass production standards but focuses on solving specific production pain points and adapting to special working conditions, exhibiting high flexibility and targeted capabilities.

[0003] Traditional non-standard automated coding equipment relies heavily on manual wiping or dry brushing to clean its conveyor belts. This has significant limitations: manual cleaning requires frequent shutdowns, consuming production time and resulting in low efficiency, making it unsuitable for continuous production. Dry brushing only removes surface dust and fails to thoroughly clean stubborn stains such as ink and adhesive residue left over from the coding process. Long-term accumulation of these residues can lead to surface contamination of the conveyor belt, causing problems like blurred coding and lettering adhesion. Therefore, we propose a self-cleaning structure for non-standard automated coding equipment. Utility Model Content

[0004] The purpose of this invention is to provide a self-cleaning structure for a non-standard automated coding device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A self-cleaning structure for a non-standard automated coding device includes a mounting frame and a coding machine body, wherein the coding machine body is disposed on one side of the mounting frame, and further includes: Two rotating rollers are rotatably mounted in the mounting frame, and a conveyor belt is installed between the two rotating rollers. Two rectangular plates are fixedly mounted on the top of the mounting frame and on one side of the coding machine body. A brush roller is arranged between the two rectangular plates. A water chamber is opened in the brush roller. Several spray heads connected to the water chamber are arranged on the circumferential wall of the brush roller. A scraper, which is fixedly mounted on a mounting frame and located below the conveyor belt; A cleaning assembly, located on one side of the mounting frame, is used to clean the surface of the conveyor belt; A drive assembly, located on a mounting bracket, is used to drive one of the rotating rollers to rotate and to drive the brush roller to rotate.

[0006] Preferably, the cleaning assembly includes: A water tank is installed on one side of the mounting frame. A water pump is fixedly installed on the top of the water tank. A connecting pipe is fixedly installed at the output end of the water pump. The top end of the connecting pipe passes through one side of one of the rectangular plates and one of the output shafts of the brush roller and is connected to the water passage chamber.

[0007] Preferably, the connecting pipe is rotatably connected to the brush roller.

[0008] Preferably, the driving component includes: A second transmission wheel is rotatably mounted on one side of the mounting frame. The output shaft of the second transmission wheel passes through one side of the mounting frame and is coaxially connected to one of the rotating rollers. A first transmission wheel is rotatably mounted on one end of another rectangular plate. The output shaft of the first transmission wheel passes through one side of the other rectangular plate and is coaxially connected to the brush roller. A belt is installed between the first and second transmission wheels. An L-shaped support plate is fixedly mounted on one side of the mounting frame, located on the side of the second transmission wheel. A motor is fixedly mounted on one side of the L-shaped support plate. The output shaft of the motor passes through one side of the L-shaped support plate and is coaxially connected to the second transmission wheel. The brush roller is rotatably connected to the rectangular plate.

[0009] Preferably, the output shaft of the motor is rotatably connected to the L-shaped support plate.

[0010] Preferably, the top of the scraper is in contact with the bottom surface of the conveyor belt.

[0011] Preferably, the spray head is threadedly connected to the brush roller, and the bottommost brush of the brush roller is in contact with the top surface of the conveyor belt.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This non-standard automated coding equipment features a self-cleaning structure. Through the coordinated operation of the power unit, cleaning unit, rectangular plate, brush roller, spray head, scraper, and water tank, the conveyor belt and brush roller operate synchronously via a motor-driven transmission system. Combined with an automatic water pump supply, it performs fully automated cleaning without manual intervention, significantly reducing downtime. The cleaning solution is sprayed directly onto the conveyor belt surface and brushes, softening stubborn stains such as ink and adhesive. The friction between the brushes and the conveyor belt achieves deep peeling, greatly improving cleaning efficiency and ensuring no residue remains on the conveyor belt surface, preventing issues such as blurred coding and lettering adhesion. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ; Figure 3This is a schematic diagram of the drive component in this utility model; Figure 4 This is a partial structural diagram of the present invention.

[0014] In the diagram: 1. Mounting frame; 2. Conveyor belt; 3. Rotating roller; 4. Rectangular plate; 5. Brush roller; 6. Spray head; 7. Drive wheel one; 8. Drive wheel two; 9. Belt; 10. L-shaped support plate; 11. Motor; 12. Scraper; 13. Water chamber; 14. Water tank; 15. Water pump; 16. Connecting pipe; 17. Marking machine body. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0017] Please see Figure 1 - Figure 4 As shown, this utility model provides a technical solution: A self-cleaning structure for a non-standard automated coding equipment includes a mounting frame 1 and a coding machine body 17. The coding machine body 17 is located on one side of the mounting frame 1. It also includes: two rotating rollers 3, both rotatably mounted within the mounting frame 1, with a conveyor belt 2 driving between them; two rectangular plates 4 fixedly mounted on the top of the mounting frame 1 and on one side of the coding machine body 17, with a brush roller 5 positioned between the two rectangular plates 4. The brush roller 5 has a water chamber 13 inside, and several spray nozzles 6 connected to the water chamber 13 are arranged on its circumferential wall; a scraper 12 fixedly mounted on the mounting frame 1 and located below the conveyor belt 2; a cleaning component located on one side of the mounting frame 1, used to clean the surface of the conveyor belt 2; and a drive component located on the mounting frame 1, used to drive one of the rotating rollers 3 and the brush roller 5 to rotate. When the equipment starts, the drive component drives one of the rotating rollers 3 to rotate. The conveyor belt 2 is continuously rotating, with one rotating roller 3 driving the other to rotate via the transmission of the other roller 3. Simultaneously, the drive assembly drives the brush roller 5 to rotate between the rectangular plates 4. At this time, the brush of the brush roller 5 makes frictional contact with the surface of the conveyor belt 2. The cleaning assembly delivers the cleaning fluid to the water tank 13, and then sprays it evenly through the spray head 6. This ensures that the cleaning fluid is continuously and evenly sprayed onto the surface of the conveyor belt 2 and the brush of the brush roller 5 through the spray head 6 during the rotation of the brush roller 5, providing a moisturizing and decontaminating medium for the cleaning process. During the operation of the conveyor belt 2, the rotating brush roller 5 contacts the surface of the conveyor belt 2 through the bottom bristles, and works with the cleaning fluid sprayed from the spray head 6 to brush and remove stains, achieving simultaneous spraying and brushing. As the conveyor belt 2 moves, the area cleaned by the brush is transported to the scraper 12. The scraper 12 makes close contact with the bottom surface of the conveyor belt 2, scraping off the residual cleaning fluid and loose stains, ensuring that the surface of the conveyor belt 2 is clean before entering the coding machine body 17.

[0018] In this embodiment, the cleaning component includes: Water tank 14 is located on one side of mounting bracket 1. Water pump 15 is fixedly installed on the top of water tank 14. A connecting pipe 16 is fixedly installed at the output end of water pump 15. The top end of connecting pipe 16 passes through one side of one of the rectangular plates 4 and one of the output shafts of brush roller 5 and is connected to water chamber 13. When water pump 15 is powered on and started, water pump 15 draws cleaning liquid from water tank 14 and delivers it to water chamber 13 inside brush roller 5 through connecting pipe 16. The cleaning liquid in water chamber 13 is evenly sprayed out through spray head 6.

[0019] In this embodiment, the connecting pipe 16 is rotatably connected to the brush roller 5, which can continuously and stably supply liquid when the brush roller 5 rotates and brushes, avoiding the connecting pipe 16 from getting tangled or broken and affecting the cleaning effect.

[0020] In this embodiment, the driving component includes: A second transmission wheel 8 is rotatably mounted on one side of the mounting frame 1. The output shaft of the second transmission wheel 8 passes through one side of the mounting frame 1 and is coaxially connected to one of the rotating rollers 3. A first transmission wheel 7 is rotatably mounted on one end of another rectangular plate 4. The output shaft of the first transmission wheel 7 passes through one side of the other rectangular plate 4 and is coaxially connected to the brush roller 5. A belt 9 is installed between the first transmission wheel 7 and the second transmission wheel 8. An L-shaped support plate 10 is fixedly mounted on one side of the mounting frame 1, located on the side of the second transmission wheel 8. A motor 11 is fixedly mounted on one side of the L-shaped support plate 10. The output shaft of the motor 11 passes through the L-shaped support plate 10. One side of the support plate 10 is coaxially connected to the transmission wheel 8. The brush roller 5 is rotatably connected to the rectangular plate 4. When the equipment is started, the motor 11 is powered on and started. The output shaft of the motor 11 drives the transmission wheel 8 to rotate. The transmission wheel 8 drives one of the rotating rollers 3 to rotate. One of the rotating rollers 3 drives the other rotating roller 3 to rotate through the conveyor belt 2, so that the conveyor belt 2 runs continuously. At the same time, the rotating transmission wheel 8 drives the transmission wheel 7 to rotate synchronously through the belt 9. The transmission wheel 7 drives the brush roller 5 to rotate between the rectangular plates 4. At this time, the brush of the brush roller 5 is in frictional contact with the surface of the conveyor belt 2.

[0021] In this embodiment, the output shaft of the motor 11 is rotatably connected to the L-shaped support plate 10, ensuring that the motor 11 can operate normally on the L-shaped support plate 10.

[0022] In this embodiment, the top of the scraper 12 contacts the bottom surface of the conveyor belt 2, and the scraper 12 is in close contact with the bottom surface of the conveyor belt 2 to scrape off residual cleaning fluid and loose stains, ensuring that the surface of the conveyor belt 2 is clean before entering the coding machine body 17.

[0023] In this embodiment, the spray head 6 is threadedly connected to the brush roller 5, and the bottommost brush of the brush roller 5 is in contact with the top surface of the conveyor belt 2, ensuring that the spray head 6 can be replaced and disassembled, and that the brush of the brush roller 5 can clean the stains on the surface of the conveyor belt 2.

[0024] In this embodiment, the self-cleaning structure of a non-standard automated coding device is used as follows: When the device is started, the motor 11 is connected to the power supply and started. The output shaft of the motor 11 drives the transmission wheel 8 to rotate. The transmission wheel 8 drives one of the rotating rollers 3 to rotate. One of the rotating rollers 3 drives the other rotating roller 3 to rotate through the conveyor belt 2, so that the conveyor belt 2 runs continuously. At the same time, the rotating transmission wheel 8 drives the transmission wheel 7 to rotate through the belt 9. The transmission wheel 7 drives the brush roller 5 to rotate between the rectangular plates 4. At this time, the brush of the brush roller 5 is in frictional contact with the surface of the conveyor belt 2. The water pump 15 is connected to the power supply and started. The water pump 15 draws cleaning liquid from the water tank 14 and delivers it to the water chamber 13 inside the brush roller 5 through the connecting pipe 16. This ensures that the cleaning liquid is continuously and evenly sprayed onto the surface of the conveyor belt 2 and the brush of the brush roller 5 through the spray head 6 during the rotation of the brush roller 5, providing a moisturizing and decontaminating medium for the cleaning process.

[0025] During the operation of the conveyor belt 2, the rotating brush roller 5 contacts the surface of the conveyor belt 2 through the bottom bristles, and the cleaning liquid sprayed from the spray head 6 brushes and removes the stains, achieving simultaneous spraying and brushing. As the conveyor belt 2 moves, the area cleaned by the brush is transported to the scraper 12 position. The scraper 12 makes close contact with the bottom surface of the conveyor belt 2, scraping off the residual cleaning liquid and loose stains, ensuring that the surface of the conveyor belt 2 is clean before entering the coding machine body 17. After cleaning, the water pump 15 is turned off to stop the liquid supply, the motor 11 is kept running for a period of time to remove the residual water using the scraper 12, and finally the shutdown logic of the motor 11 is turned off to complete the reset.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A self-cleaning structure for a non-standard automated coding device, comprising a mounting frame (1) and a coding machine body (17), wherein the coding machine body (17) is disposed on one side of the mounting frame (1), characterized in that: Also includes: Two rotating rollers (3) are rotatably mounted in the mounting frame (1), and a conveyor belt (2) is installed between the two rotating rollers (3). Two rectangular plates (4) are fixedly mounted on the top of the mounting frame (1) and on one side of the coding machine body (17). A brush roller (5) is provided between the two rectangular plates (4). A water chamber (13) is opened in the brush roller (5). Several spray heads (6) connected to the water chamber (13) are provided on the circumferential wall of the brush roller (5). Scraper (12), the scraper (12) is fixedly installed on the mounting frame (1) and located below the conveyor belt (2); A cleaning assembly located on one side of the mounting frame (1) is used to clean the surface of the conveyor belt (2); A drive assembly located on a mounting bracket (1) is used to drive one of the rotating rollers (3) to rotate and to drive the brush roller (5) to rotate.

2. The self-cleaning structure of a non-standard automated coding device according to claim 1, characterized in that: The cleaning assembly includes: Water tank (14) is set on one side of mounting bracket (1). A water pump (15) is fixedly installed on the top of the water tank (14). A connecting pipe (16) is fixedly installed at the output end of the water pump (15). The top end of the connecting pipe (16) passes through one side of one of the rectangular plates (4) and one of the output shafts of the brush roller (5) and is connected to the water passage chamber (13).

3. The self-cleaning structure of a non-standard automated coding device according to claim 2, characterized in that: The connecting pipe (16) is rotatably connected to the brush roller (5).

4. The self-cleaning structure of a non-standard automated coding device according to claim 1, characterized in that: The driving component includes: A second transmission wheel (8) is rotatably mounted on one side of the mounting frame (1). The output shaft of the second transmission wheel (8) passes through one side of the mounting frame (1) and is coaxially connected to one of the rotating rollers (3). A first transmission wheel (7) is rotatably mounted on one end of another rectangular plate (4). The output shaft of the first transmission wheel (7) passes through one side of the other rectangular plate (4) and is coaxially connected to the brush roller (5). A belt (9) is installed between the first transmission wheel (7) and the second transmission wheel (8). An L-shaped support plate (10) is fixedly mounted on one side of the mounting frame (1) and on one side of the second transmission wheel (8). A motor (11) is fixedly mounted on one side of the L-shaped support plate (10). The output shaft of the motor (11) passes through one side of the L-shaped support plate (10) and is coaxially connected to the second transmission wheel (8). The brush roller (5) is rotatably connected to the rectangular plate (4).

5. The self-cleaning structure of a non-standard automated coding device according to claim 4, characterized in that: The output shaft of the motor (11) is rotatably connected to the L-shaped support plate (10).

6. The self-cleaning structure of a non-standard automated coding device according to claim 1, characterized in that: The top of the scraper (12) is in contact with the bottom surface of the conveyor belt (2).

7. The self-cleaning structure of a non-standard automated coding device according to claim 1, characterized in that: The spray head (6) is threadedly connected to the brush roller (5), and the bottommost brush of the brush roller (5) is in contact with the top surface of the conveyor belt (2).