Docking loading device

Abstract

This utility model relates to a docking-type loading device. In actual production, when loading a tanker truck is required, the tanker truck can be driven to below the discharge nozzle. Then, the lifting drive assembly is activated, causing the outer telescopic soft sleeve and telescopic sleeve assembly to extend, allowing the discharge nozzle to enter the loading port of the tanker truck. Subsequently, the bulk loader is activated, guiding the material into the feeding pipe. The material then enters the interior of the telescopic sleeve assembly through the feeding pipe and is then guided into the interior of the tanker truck through the discharge nozzle. Simultaneously, the exhaust fan can be activated, drawing the material dust between the telescopic sleeve assembly and the outer telescopic soft sleeve into the dust suction pipe. The dust then reaches the inside of the collection pipe and is discharged into the hopper through the ash discharge pipe. This effectively reduces dust emission, protects the factory environment, avoids material waste, and prevents the health of workers from being affected.

Description

Technical Field

[0001] This utility model relates to the field of material conveying technology, and in particular to a docking loading device. Background Technology

[0002] In recent years, many industrial enterprises have used tank trucks to transport powdery or granular materials, such as anode materials, quicklime, dolomite powder, cement, ores, and other powdery or granular materials. Tank truck transportation has many advantages, such as preventing material leakage and reducing packaging costs.

[0003] However, traditional conveying and loading equipment can easily cause dust to escape from the gaps between the silo and the equipment when conveying and loading tank trucks, resulting in material waste, impacting the factory environment, and affecting the health of workers. Utility Model Content

[0004] (a) Technical problems to be solved To address the aforementioned problems in the prior art, this utility model provides a docking-type loading device that can effectively reduce dust emissions, protect the factory environment, avoid material waste, and prevent the health of workers from being affected.

[0005] (II) Technical Solution To achieve the above objectives, the main technical solutions adopted by this utility model include: A docking-type loading device includes an installation platform, a telescopic feeding mechanism, a lifting drive assembly, and a dust collection mechanism. The installation platform has an installation hole in the middle, and the upper part of the telescopic feeding mechanism is connected to the installation hole. The lifting drive assembly is located on one side of the installation platform and is connected to the telescopic feeding mechanism. The dust collection mechanism is located on the other side of the installation platform and is connected to the telescopic feeding mechanism. The telescopic feeding mechanism includes a mounting cover, a feeding pipe, a telescopic sleeve assembly, a discharge nozzle, and an outer telescopic soft sleeve. The mounting cover is connected to the mounting hole. The middle part of the feeding pipe is fixedly connected to the mounting cover. The lower part of the feeding pipe is connected to the upper part of the telescopic sleeve assembly. The discharge nozzle is provided at the lower part of the telescopic sleeve assembly. The outer telescopic soft sleeve is fitted over the telescopic sleeve assembly. The top of the outer telescopic soft sleeve is connected to the mounting cover. The bottom of the outer telescopic soft sleeve is connected to the outer surface of the discharge nozzle. The lifting drive assembly is connected to the outer telescopic soft sleeve. The dust collection mechanism is connected to the mounting cover. The dust collection mechanism includes an exhaust fan, a filter element, a collection pipe, a dust discharge pipe, and a suction pipe. One side of the suction pipe is connected to the mounting cover, and the other side of the suction pipe is located between the telescopic sleeve assembly and the outer telescopic soft sleeve. The other side of the suction pipe is connected to one side of the filter element through the collection pipe. The other side of the filter element is connected to the exhaust fan. The dust discharge pipe is connected to the collection pipe. The exhaust fan is installed on the other side of the mounting platform.

[0006] Furthermore, the telescopic sleeve assembly consists of several tapered sleeves, which are arranged sequentially from top to bottom and are connected to the outer telescopic soft sleeve via connectors.

[0007] Furthermore, a sliding gap is provided between adjacent tapered sleeves.

[0008] Furthermore, the middle part of the outer telescopic soft sleeve is provided with folds for the telescopic movement of the outer telescopic soft sleeve.

[0009] Furthermore, the lifting drive assembly includes a rotary drive component, a reducer, a winding reel, a rope, and a pulley. The winding reel is mounted on one side of the mounting platform. The rotary drive component is driven to the winding reel via the reducer. One side of the rope is wound around the outer surface of the winding reel. The middle part of the rope is slidably connected to the mounting cover via the pulley. The other side of the rope is connected to the lower part of the outer telescopic soft sleeve via a lifting lug.

[0010] Furthermore, it also includes a level gauge, which is installed on the discharge nozzle.

[0011] Furthermore, it also includes a controller, which is electrically connected to the lifting drive assembly, the dust collection mechanism and the level gauge respectively.

[0012] (III) Beneficial Effects The beneficial effects of this utility model are as follows: In actual production and use, when it is necessary to load materials into a tank truck, the tank truck can be driven to the bottom of the discharge nozzle. Then, the lifting drive assembly is operated, which causes the outer telescopic soft sleeve and telescopic sleeve assembly to extend, allowing the discharge nozzle to enter the loading port of the tank truck. Subsequently, the bulk loader is operated, which guides the material into the feeding pipe. The material then enters the interior of the telescopic sleeve assembly through the feeding pipe and is then guided into the interior of the tank truck through the discharge nozzle. At the same time, the exhaust fan can be operated, which draws the material dust between the telescopic sleeve assembly and the outer telescopic soft sleeve into the dust suction pipe. The dust then reaches the inside of the collection pipe and is discharged into the silo through the ash discharge pipe. This effectively reduces dust emission, protects the factory environment, avoids material waste, and prevents the health of workers from being affected. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the docking-type loading device according to an embodiment of the present utility model; Figure 2 This is a schematic diagram of the loading state of the docking loading device according to an embodiment of the present invention; [Explanation of Labels in the Attached Image] 1. Rewinding reel; 2. Rotary drive unit; 3. Rope; 4. Feeding pipe; 5. Dust suction pipe; 6. Collection pipe; 7. Filter element; 8. Exhaust fan; 9. Ash discharge pipe; 10. Mounting platform; 11. Pulley; 12. Connector; 13. Lifting lug; 14. Discharge nozzle; 15. External telescopic soft sleeve; 16. Folding pleats; 17. Conical sleeve; 18. Mounting cover; 19. Bulk loader; 20. Tank truck. Detailed Implementation

[0014] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0015] Please refer to Figure 1 and Figure 2 As shown, a docking-type loading device of this utility model includes an installation platform 10, a telescopic feeding mechanism, a lifting drive assembly, and a dust collection mechanism. The installation platform 10 has an installation hole in the middle, and the upper part of the telescopic feeding mechanism is connected to the installation hole. The lifting drive assembly is provided on one side of the installation platform 10 and is connected to the telescopic feeding mechanism. The dust collection mechanism is provided on the other side of the installation platform 10 and is connected to the telescopic feeding mechanism. The telescopic feeding mechanism includes a mounting cover 18, a feeding pipe 4, a telescopic sleeve assembly, a discharge nozzle 14, and an outer telescopic soft sleeve 15. The mounting cover 18 is connected to the mounting hole. The middle part of the feeding pipe 4 is fixedly connected to the mounting cover 18. The lower part of the feeding pipe 4 is connected to the upper part of the telescopic sleeve assembly. The discharge nozzle 14 is provided at the lower part of the telescopic sleeve assembly. The outer telescopic soft sleeve 15 is sleeved on the outside of the telescopic sleeve assembly. The top of the outer telescopic soft sleeve 15 is connected to the mounting cover 18. The bottom of the outer telescopic soft sleeve 15 is connected to the outer surface of the discharge nozzle 14. The lifting drive assembly is connected to the outer telescopic soft sleeve 15. The dust collection mechanism is connected to the mounting cover 18. The dust collection mechanism includes an exhaust fan 8, a filter element 7, a collection pipe 6, a dust discharge pipe 9, and a suction pipe 5. One side of the suction pipe 5 is connected to the mounting cover 18, and the other side of the suction pipe 5 is located between the telescopic sleeve assembly and the outer telescopic soft sleeve 15. The other side of the suction pipe 5 is connected to one side of the filter element 7 through the collection pipe 6. The other side of the filter element 7 is connected to the exhaust fan 8. The dust discharge pipe 9 is connected to the collection pipe 6. The exhaust fan 8 is installed on the other side of the mounting platform 10.

[0016] The working principle of this utility model is as follows: In actual production and use, when it is necessary to load the tank truck 20, the tank truck 20 can be driven to the bottom of the discharge nozzle 14, and then the lifting drive assembly is operated to drive the outer telescopic soft sleeve 15 and the telescopic sleeve assembly to extend, and the discharge nozzle 14 enters the loading port of the tank truck 20. Then the bulk loader 19 is operated to guide the material into the feeding pipe 4. Then the material enters the interior of the telescopic sleeve assembly through the feeding pipe 4 and is guided into the interior of the tank truck 20 through the discharge nozzle 14. At the same time, the exhaust fan 8 can be operated to suck the material dust between the telescopic sleeve assembly and the outer telescopic soft sleeve 15 into the dust suction pipe 5. Then the dust reaches the interior of the collection pipe 6 and is discharged into the silo through the ash discharge pipe 9.

[0017] Furthermore, the telescopic sleeve assembly consists of several tapered sleeves 17, which are arranged sequentially from top to bottom and are connected to the outer telescopic soft sleeve 15 via connectors 12.

[0018] As can be seen from the above description, when the outer telescopic sleeve 15 is extended or retracted, the outer telescopic sleeve 15 drives each tapered sleeve 17 to extend or retract through the connector 12.

[0019] Furthermore, a sliding gap is provided between adjacent tapered sleeves 17.

[0020] As can be seen from the above description, it facilitates the telescopic sliding of the tapered sleeve 17.

[0021] Furthermore, the outer telescopic soft sleeve 15 is provided with a fold 16 in the middle for telescopic extension and retraction of the outer telescopic soft sleeve 15.

[0022] As can be seen from the above description, it is beneficial to facilitate the expansion and contraction of the outer telescopic soft sleeve 15 through the folds 16.

[0023] Furthermore, the lifting drive assembly includes a rotation drive component 2, a reducer, a winding wheel 1, a rope 3, and a pulley 11. The winding wheel 1 is mounted on one side of the mounting platform 10. The rotation drive component 2 is driven to the winding wheel 1 through the reducer. One side of the rope 3 is wound around the outer surface of the winding wheel 1. The middle part of the rope 3 is slidably connected to the mounting cover 18 through the pulley 11. The other side of the rope 3 is connected to the lower part of the outer telescopic soft sleeve 15 through the lifting lug 13.

[0024] As can be seen from the above description, when it is necessary to control the extension and retraction of the outer telescopic sleeve 15, the rotation drive 2 can be operated, so that the rotation drive 2 drives the winding wheel 1 to rotate through the reducer, and the winding wheel 1 can retract and release the rope 3. At the same time, the rope 3 drives the outer telescopic sleeve 15 to extend and retract through the lifting lug 13.

[0025] Furthermore, it also includes a level gauge, which is installed on the discharge nozzle 14.

[0026] As can be seen from the above description, it is beneficial to sense the material loading status inside the tanker truck 20.

[0027] Furthermore, it also includes a controller, which is electrically connected to the lifting drive assembly, the dust collection mechanism and the level gauge respectively.

[0028] As can be seen from the above description, it makes it more convenient for users to control the overall device. Example 1

[0029] Please refer to Figure 1 and Figure 2 A docking-type loading device includes an installation platform 10, a telescopic feeding mechanism, a lifting drive assembly, and a dust collection mechanism. The installation platform 10 has an installation hole in the middle, and the upper part of the telescopic feeding mechanism is connected to the installation hole. The lifting drive assembly is provided on one side of the installation platform 10 and is connected to the telescopic feeding mechanism. The dust collection mechanism is provided on the other side of the installation platform 10 and is connected to the telescopic feeding mechanism. The telescopic feeding mechanism includes a mounting cover 18, a feeding pipe 4, a telescopic sleeve assembly, a discharge nozzle 14, and an outer telescopic soft sleeve 15. The mounting cover 18 is connected to the mounting hole by bolts. The middle part of the feeding pipe 4 is fixedly connected to the mounting cover 18 by welding. The lower part of the feeding pipe 4 is connected to the upper part of the telescopic sleeve assembly. The discharge nozzle 14 is provided at the lower part of the telescopic sleeve assembly. The outer telescopic soft sleeve 15 is sleeved on the outside of the telescopic sleeve assembly. The top of the outer telescopic soft sleeve 15 is connected to the mounting cover 18 by bolts. The bottom of the outer telescopic soft sleeve 15 is connected to the outer surface of the discharge nozzle 14. The lifting drive assembly is connected to the outer telescopic soft sleeve 15. The dust collection mechanism is connected to the mounting cover 18. The dust collection mechanism includes an exhaust fan 8, a filter element 7, a collection pipe 6, a dust discharge pipe 9, and a suction pipe 5. One side of the suction pipe 5 is connected to the mounting cover 18, and the other side of the suction pipe 5 is located between the telescopic sleeve assembly and the outer telescopic soft sleeve 15. The other side of the suction pipe 5 is connected to one side of the filter element 7 through the collection pipe 6. The other side of the filter element 7 is connected to the exhaust fan 8. The dust discharge pipe 9 is connected to the collection pipe 6 by welding. The exhaust fan 8 is bolted to the other side of the mounting platform 10. The telescopic sleeve assembly consists of several tapered sleeves 17, which are arranged sequentially from top to bottom and are connected to the outer telescopic soft sleeve 15 via connectors 12. The topmost tapered sleeve 17 is welded to the lower part of the feeding pipe 4, and the upper part of the feeding pipe 4 is connected to the bulk feeder 19 by bolts. A sliding gap is provided between adjacent tapered sleeves 17; The outer telescopic soft sleeve 15 is provided with a fold 16 in the middle for the telescopic movement of the outer telescopic soft sleeve 15; The lifting drive assembly includes a rotary drive component 2, a reducer, a winding wheel 1, a rope 3, and a pulley 11. The winding wheel 1 is installed on one side of the mounting platform 10. The rotary drive component 2 is driven to the winding wheel 1 through the reducer. One side of the rope 3 is wound around the outer surface of the winding wheel 1. The middle part of the rope 3 is slidably connected to the mounting cover 18 through the pulley 11. The other side of the rope 3 is connected to the lower part of the outer telescopic soft sleeve 15 through the lifting lug 13. The outer surface of the outer telescopic soft sleeve 15 is provided with several loops, and the middle part of the rope 3 is inserted through the inside of several loops, which helps to prevent the outer telescopic soft sleeve 15 from tilting. The rotation drive component 2 is a motor; It also includes a level gauge, which is provided on the discharge nozzle 14; The level gauge is a rotary paddle level gauge; It also includes a controller, which is electrically connected to the lifting drive assembly, the dust collection mechanism and the level gauge respectively; The controller is model DATA-7311, and it is electrically connected to the exhaust fan 8, the rotation drive 2, and the level gauge.

[0030] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A docking-type loading device, characterized in that: The device includes an installation platform, a telescopic feeding mechanism, a lifting drive assembly, and a dust collection mechanism. The installation platform has a mounting hole in the middle, and the upper part of the telescopic feeding mechanism is connected to the mounting hole. The lifting drive assembly is located on one side of the installation platform and is connected to the telescopic feeding mechanism. The dust collection mechanism is located on the other side of the installation platform and is connected to the telescopic feeding mechanism. The telescopic feeding mechanism includes a mounting cover, a feeding pipe, a telescopic sleeve assembly, a discharge nozzle, and an outer telescopic soft sleeve. The mounting cover is connected to the mounting hole. The middle part of the feeding pipe is fixedly connected to the mounting cover. The lower part of the feeding pipe is connected to the upper part of the telescopic sleeve assembly. The discharge nozzle is provided at the lower part of the telescopic sleeve assembly. The outer telescopic soft sleeve is fitted over the telescopic sleeve assembly. The top of the outer telescopic soft sleeve is connected to the mounting cover. The bottom of the outer telescopic soft sleeve is connected to the outer surface of the discharge nozzle. The lifting drive assembly is connected to the outer telescopic soft sleeve. The dust collection mechanism is connected to the mounting cover. The dust collection mechanism includes an exhaust fan, a filter element, a collection pipe, a dust discharge pipe, and a suction pipe. One side of the suction pipe is connected to the mounting cover, and the other side of the suction pipe is located between the telescopic sleeve assembly and the outer telescopic soft sleeve. The other side of the suction pipe is connected to one side of the filter element through the collection pipe. The other side of the filter element is connected to the exhaust fan. The dust discharge pipe is connected to the collection pipe. The exhaust fan is installed on the other side of the mounting platform.

2. The docking-type loading device as described in claim 1, characterized in that: The telescopic sleeve assembly consists of several tapered sleeves, which are arranged sequentially from top to bottom and are connected to the outer telescopic soft sleeve via connectors.

3. The docking-type loading device as described in claim 2, characterized in that: A sliding gap is provided between adjacent tapered sleeves.

4. The docking-type loading device as described in claim 3, characterized in that: The outer telescopic sleeve has folds in the middle for its extension and retraction.

5. The docking-type loading device as described in claim 1, characterized in that: The lifting drive assembly includes a rotary drive component, a reducer, a winding reel, a rope, and a pulley. The winding reel is mounted on one side of the mounting platform. The rotary drive component is driven to the winding reel via the reducer. One side of the rope is wound around the outer surface of the winding reel. The middle part of the rope is slidably connected to the mounting cover via the pulley. The other side of the rope is connected to the lower part of the outer telescopic soft sleeve via a lifting lug.

6. The docking-type loading device as described in claim 1, characterized in that: It also includes a level gauge, which is installed on the discharge nozzle.

7. The docking-type loading device as described in claim 6, characterized in that: It also includes a controller, which is electrically connected to the lifting drive assembly, the dust collection mechanism and the level gauge respectively.

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