Double station alternate carpet embosser
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-11
AI Technical Summary
[0014]1、该双工位交替式地毯压花机,通过设置移动架,将地毯放置在一个压制台上,电动推杆推动缓冲架下移,进而使得压花板对压制台上的地毯进行压花,压花结束后,缓冲板上移,随后驱动电机转动,使得齿轮转动,进而带动移动架沿着导向滑杆进行移动至另一个放置地毯的压制台上方,对另一个地毯进行压制,第一个压制台上加工结束的地毯取下后,再次放上新的待加工地毯,通过设置两个压制台进行交替使用,提高地毯压花的加工效率。
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Figure CN224620258U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of carpet embossing machines, specifically a dual-station alternating carpet embossing machine. Background Technology
[0002] Carpets are a type of craft with a long history worldwide, used to cover the floors of homes, hotels, stadiums, exhibition halls, vehicles, ships, and airplanes, providing noise reduction, heat insulation, and decorative effects. The variety of carpets stems not only from differences in fabric but also from variations in surface embossing. Carpet embossing machines are essential equipment for carpet embossing.
[0003] Most existing carpet embossing machines use hot pressing to imprint the carpet, then cool it to form the desired shape. After pressing, the shaped carpet needs to be removed from the workstation before a new carpet is placed on top for pressing. Relatively speaking, the production process is slow and the processing efficiency is low.
[0004] Therefore, we propose a dual-station alternating carpet embossing machine. Utility Model Content
[0005] The purpose of this invention is to provide a dual-station alternating carpet embossing machine to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dual-station alternating carpet embossing machine, comprising a worktable, two pressing tables fixedly installed on the top of the worktable, a square slide rail fixedly installed on the top of the worktable behind the pressing tables, a guide slide rod fixedly installed on the top of the worktable above the square slide rail via a bracket, a movable frame slidably connected to the guide slide rod, a drive motor fixedly installed at the bottom inside the movable frame, a rack fixedly installed on the top of the square slide rail, a gear fixedly installed at the output end of the drive motor, the bottom of the gear meshing with the rack, an electric push rod fixedly installed on the top inside the movable frame, a buffer frame located below the movable frame at the bottom of the electric push rod, and an embossing plate at the bottom of the buffer frame.
[0007] Optionally, the middle part of the movable frame is slidably connected to the guide slide rod, and the bottom of the movable frame is rotatably connected to the limiting rollers located on the front and rear sides of the square slide rail. The limiting rollers are abutted against the sides of the square slide rail.
[0008] Optionally, a connecting plate is fixedly installed at the movable end of the bottom of the electric push rod, and a buffer column is fixedly installed at the bottom of the connecting plate. The buffer frame is slidably connected to the bottom of the buffer column, and a buffer spring is sleeved on the outside of the buffer column.
[0009] Optionally, the four buffer posts are fixedly installed at the four corners of the connecting plate, the top of the buffer spring is in close contact with the bottom of the connecting plate, and the bottom of the buffer spring is in close contact with the top of the buffer frame.
[0010] Optionally, a limiting slide rod is fixedly installed at one end of the connecting plate, and the limiting slide rod is slidably connected to the bottom of the movable frame.
[0011] Optionally, the movable frame has a control panel on its front side, and the bottom of the movable frame is higher than the top of the workbench.
[0012] Optionally, the square slide rail and the rack are provided with retractable protective covers, and the two sides of the movable frame are respectively fixedly installed with one end of the two protective covers.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This dual-station alternating carpet embossing machine uses a movable frame to place the carpet on one pressing table. An electric push rod pushes the buffer frame down, causing the embossing plate to emboss the carpet on the pressing table. After embossing, the buffer plate moves up, and then the drive motor rotates, causing the gears to rotate. This, in turn, moves the movable frame along the guide slide to another pressing table where another carpet is placed, and then presses that carpet. After the carpet finished on the first pressing table is removed, a new carpet to be processed is placed on it. By using two pressing tables alternately, the processing efficiency of carpet embossing is improved.
[0015] 2. This dual-station alternating carpet embossing machine is equipped with a buffer frame. When the electric push rod pushes the buffer frame down, the embossing plate comes into contact with the carpet. Under pressure, the buffer frame moves up along the buffer column and is cushioned by the buffer spring to prevent excessive embossing pressure. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a dual-station alternating carpet embossing machine according to the present invention;
[0017] Figure 2 This is a schematic diagram of the guide slide of a dual-station alternating carpet embossing machine according to the present invention;
[0018] Figure 3 This is a schematic diagram of the moving frame of a dual-station alternating carpet embossing machine according to the present invention;
[0019] Figure 4 This is a schematic diagram of the buffer frame of a dual-station alternating carpet embossing machine according to the present invention.
[0020] In the diagram: 1. Workbench; 2. Pressing table; 3. Guide slide rod; 4. Moving frame; 5. Square slide rail; 6. Rack; 7. Drive motor; 8. Gear; 9. Limiting roller; 10. Electric push rod; 11. Connecting plate; 12. Buffer column; 13. Buffer frame; 14. Embossing plate; 15. Limiting slide rod; 16. Buffer spring. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1 to 4 This utility model provides a dual-station alternating carpet embossing machine, including a workbench 1. Two pressing tables 2 are fixedly installed on the top of the workbench 1. A square slide rail 5 located behind the pressing table 2 is fixedly installed on the top of the workbench 1. A guide slide rod 3 located above the square slide rail 5 is fixedly installed on the top of the workbench 1 via a bracket. A movable frame 4 is slidably connected to the guide slide rod 3. A drive motor 7 is fixedly installed at the bottom inside the movable frame 4. A rack 6 is fixedly installed on the top of the square slide rail 5. A gear 8 is fixedly installed at the output end of the drive motor 7. The bottom of the gear 8 meshes with the rack 6. An electric push rod 10 is fixedly installed on the top inside the movable frame 4. The bottom of the electric push rod 10 is provided with a... Below the movable frame 4 is a buffer frame 13, and at the bottom of the buffer frame 13 is an embossing plate 14. By setting the movable frame 4, the carpet is placed on a pressing table 2. The electric push rod 10 pushes the buffer frame 13 down, so that the embossing plate 14 embosses the carpet on the pressing table 2. After embossing, the buffer plate moves up, and then the drive motor 7 rotates, so that the gear 8 rotates, thereby driving the movable frame 4 to move along the guide slide rod 3 to another pressing table 2 on which another carpet is placed, and to press another carpet. After the carpet that has been processed on the first pressing table 2 is removed, a new carpet to be processed is placed on it. By setting two pressing tables 2 for alternating use, the processing efficiency of carpet embossing is improved.
[0023] The middle part of the movable frame 4 is slidably connected to the guide slide rod 3. The bottom of the movable frame 4 is rotatably connected to the limiting rollers 9 located on the front and rear sides of the square slide rail 5. The limiting rollers 9 are pressed against the sides of the square slide rail 5.
[0024] A connecting plate 11 is fixedly installed at the movable end of the bottom of the electric push rod 10. A buffer column 12 is fixedly installed at the bottom of the connecting plate 11. The buffer frame 13 is slidably connected to the bottom of the buffer column 12. A buffer spring 16 is sleeved on the outside of the buffer column 12.
[0025] Four buffer posts 12 are fixedly installed at the four corners of the connecting plate 11. The top of the buffer spring 16 is in close contact with the bottom of the connecting plate 11, and the bottom of the buffer spring 16 is in close contact with the top of the buffer frame 13. By setting the buffer frame 13, when the electric push rod 10 pushes the buffer frame 13 down, when the embossed plate 14 comes into contact with the carpet, the pressure causes the buffer frame 13 to move up along the buffer posts 12, and the buffer spring 16 provides cushioning to prevent the embossing pressure from being too high.
[0026] A limiting slide rod 15 is fixedly installed at one end of the connecting plate 11, and the limiting slide rod 15 is slidably connected to the bottom of the movable frame 4.
[0027] The control panel is located on the front of the movable frame 4, and the bottom of the movable frame 4 is higher than the top of the workbench 1.
[0028] The square slide rail 5 and the rack 6 are equipped with retractable protective covers, and the two sides of the movable frame 4 are fixedly installed to one end of the two protective covers respectively.
[0029] Working principle:
[0030] The carpet is placed on a pressing table 2. The electric push rod 10 pushes the buffer frame 13 down, which causes the embossing plate 14 to emboss the carpet on the pressing table 2. After embossing, the buffer plate moves up, and then the drive motor 7 rotates, causing the gear 8 to rotate, which in turn drives the moving frame 4 to move along the guide slide rod 3 to another pressing table 2 on which another carpet is placed, and to press another carpet. After the carpet that has been processed on the first pressing table 2 is removed, a new carpet to be processed is placed on it. By setting up two pressing tables 2 for alternating use, the processing efficiency of carpet embossing is improved. When the electric push rod 10 pushes the buffer frame 13 down, when the embossing plate 14 comes into contact with the carpet, the pressure causes the buffer frame 13 to move up along the buffer column 12, and the buffer spring 16 provides cushioning to prevent the embossing pressure from being too high.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dual-station alternating carpet embossing machine, comprising a workbench (1), characterized in that, Two pressing tables (2) are fixedly installed on the top of the workbench (1). A square slide rail (5) located behind the pressing table (2) is fixedly installed on the top of the workbench (1). A guide slide rod (3) located above the square slide rail (5) is fixedly installed on the top of the workbench (1) through a bracket. A movable frame (4) is slidably connected through the guide slide rod (3). A drive motor (7) is fixedly installed at the bottom inside the movable frame (4). A rack (6) is fixedly installed on the top of the square slide rail (5). A gear (8) is fixedly installed at the output end of the drive motor (7). The bottom of the gear (8) meshes with the rack (6). An electric push rod (10) is fixedly installed on the top inside the movable frame (4). A buffer frame (13) located below the movable frame (4) is provided at the bottom of the electric push rod (10). An embossed plate (14) is provided at the bottom of the buffer frame (13).
2. The dual-station alternating carpet embossing machine according to claim 1, characterized in that, The middle part of the movable frame (4) is slidably connected to the guide slide rod (3). The bottom of the movable frame (4) is rotatably connected to the limiting rollers (9) located on the front and rear sides of the square slide rail (5). The limiting rollers (9) are abutted against the sides of the square slide rail (5).
3. The dual-station alternating carpet embossing machine according to claim 1, characterized in that, A connecting plate (11) is fixedly installed at the movable end of the bottom of the electric push rod (10). A buffer column (12) is fixedly installed at the bottom of the connecting plate (11). The buffer frame (13) is slidably connected to the bottom of the buffer column (12). A buffer spring (16) is sleeved on the outside of the buffer column (12).
4. A dual-station alternating carpet embossing machine according to claim 3, characterized in that, The four buffer pillars (12) are fixedly installed at the four corners of the connecting plate (11), the top of the buffer spring (16) is in close contact with the bottom of the connecting plate (11), and the bottom of the buffer spring (16) is in close contact with the top of the buffer frame (13).
5. A dual-station alternating carpet embossing machine according to claim 3, characterized in that, One end of the connecting plate (11) is fixedly installed with a limiting slide rod (15), and the limiting slide rod (15) is slidably connected to the bottom of the moving frame (4).
6. A dual-station alternating carpet embossing machine according to claim 1, characterized in that, The front of the mobile frame (4) is provided with a control panel, and the bottom of the mobile frame (4) is higher than the top of the workbench (1).
7. A dual-station alternating carpet embossing machine according to claim 1, characterized in that, The square slide rail (5) and the rack (6) are provided with retractable protective covers, and the two sides of the movable frame (4) are fixedly installed with one end of the two protective covers respectively.