Self-cleaning ceramic tile intelligent installation equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]本实用新型的目的在于提供一种自清洁式瓷砖智能安装设备,解决了背景技术中自动化程度低,在贴砖时,由于瓷砖有一定的重量,会因为手滑使瓷砖脱落,对瓷砖造成损坏,工作效率低的问题
[0023]1、本实用新型提供的一种自清洁式瓷砖智能安装设备,通过吸盘、第二电机、敲击锤、固定杆、第二弹簧,将两块瓷砖放置于防滑垫内部,同时启动真空泵工作,利用吸盘将两块瓷砖吸附,来进行安装,然后启动第二电机工作,带动偏心轮转动,拉动拉杆在限位板的限位移动,带动敲击锤往复移动,在移动时,固定杆滑动,并对第二弹簧压缩,对安装后的瓷砖轻敲,增加固定性,自动化程度高,使用便利。
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Figure CN224621041U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of installation equipment technology, specifically a self-cleaning intelligent tile installation device. Background Technology
[0002] In the process of tile installation, installation equipment is widely used to install and process tiles. Tiles are a type of acid and alkali resistant porcelain or stone building or decorative material made from refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering. Their raw materials are mostly clay, quartz sand, etc., which are mixed after high temperature compression, etc., and have high hardness. Installation equipment is also used in the process of tile installation.
[0003] When using existing installation equipment, tiling is mainly done manually, with one tile at a time, and then tapped lightly with a hammer after each tile is laid.
[0004] However, existing installation equipment has a low degree of automation. When laying tiles, the weight of the tiles can cause them to slip and fall off, damaging the tiles and resulting in low work efficiency. To address these issues, a self-cleaning intelligent tile installation device is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a self-cleaning intelligent tile installation device, which solves the problems of low automation in the background technology, where tiles may slip and fall off due to their weight, causing damage to the tiles and resulting in low work efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a self-cleaning intelligent tile installation device, comprising a base plate, a guide rail fixedly connected to the top of the base plate, a nut pair slidably connected to the inner wall of the guide rail, a cylinder fixedly connected to one side of the nut pair, a connecting plate fixedly connected to the output end of the cylinder, a vacuum pump fixedly connected to one side of the outer wall of the guide rail, a connecting pipe penetrating and fixedly connected to the top of the vacuum pump, two conveying pipes penetrating and fixedly connected to the outer circumference of the connecting pipe, suction cups penetrating and fixedly connected to the other ends of the two conveying pipes, and a second L-shaped plate fixedly connected to one side of the connecting plate. A soft pad is fixedly connected to one side of the inner wall of the second L-shaped plate. A second motor is fixedly connected to the bottom of the soft pad. An eccentric wheel is fixedly connected to the output end of the second motor. A support plate is rotatably connected to one side of the eccentric wheel. A pull rod is rotatably connected to one side of the support plate. A third L-shaped plate is fixedly connected to one side of the pull rod. A fixing rod is fixedly connected to one side of the inner wall of the third L-shaped plate. A second spring is sleeved on the outer ring of each fixing rod. A fixing plate is slidably connected to one side of each second spring. A uniformly distributed hammer is fixedly connected to one side of the outer wall of the third L-shaped plate. A cleaning component is provided on one side of the connecting plate.
[0007] By adopting the above technical solution, the second motor is started, which drives the eccentric wheel to rotate, pulls the pull rod to move within the limit plate, and drives the hammer to move back and forth. During the movement, the fixed rod slides and compresses the second spring, which strikes the installed tiles to increase the stability.
[0008] As a further description of the above technical solution: the cleaning assembly includes a first L-shaped plate, which is fixedly connected to a connecting plate. A support rod is slidably connected through one side of the inner wall of the first L-shaped plate. A first spring is sleeved on the outer ring of the support rod. A scraper is fixedly connected to one end of the support rod. A level is provided at the bottom of the scraper. Two fixing blocks are fixedly connected to the top of the scraper. A cleaning roller is provided between the two fixing blocks. An angle sensor is provided at the top of the base plate.
[0009] By adopting the above technical solution, the cleaning component can achieve self-cleaning after installation.
[0010] As a further description of the above technical solution: a second L-shaped plate is fixedly connected to the top of the fixing plate.
[0011] By adopting the above technical solution, the fixing plate is installed on the second L-shaped plate.
[0012] As a further description of the above technical solution: the outer ring of the pull rod is slidably connected to a limiting plate, and a fixing plate is fixedly connected to one side of the limiting plate.
[0013] By adopting the above technical solution, the limiting plate limits the pull rod.
[0014] As a further description of the above technical solution: the bottom of the level is provided with a connecting plate, and a uniformly distributed suction cup is connected through and fixedly connected to one side of the connecting plate.
[0015] By adopting the above technical solution, a level instrument is used for assistance.
[0016] As a further description of the above technical solution: a lead screw is rotatably connected to one side of the inner wall of the guide rail.
[0017] By adopting the above technical solution, the lead screw rotates within the guide rail.
[0018] As a further description of the above technical solution: a first motor is fixedly connected to the bottom of the inner wall of the guide rail, a lead screw is fixedly connected to the output end of the first motor, and a nut pair is threaded onto the outer ring of the lead screw.
[0019] By adopting the above technical solution, when the first motor is working, it drives the lead screw to rotate, causing the nut pair to move.
[0020] As a further description of the above technical solution: a placement rack is fixedly connected to one side of the top of the base plate, and an anti-slip pad is provided on the inner wall of the placement rack.
[0021] By adopting the above technical solution, the tiles are placed in the shelf, and the anti-slip mat increases the friction.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] 1. This utility model provides a self-cleaning intelligent tile installation device. Using a suction cup, a second motor, a hammer, a fixing rod, and a second spring, two tiles are placed inside an anti-slip mat. Simultaneously, a vacuum pump is activated, and the suction cup adheres the two tiles for installation. Then, the second motor is activated, driving the eccentric wheel to rotate, pulling the lever to move within the limit plate's limit position. This causes the hammer to reciprocate. During this movement, the fixing rod slides and compresses the second spring, gently tapping the installed tiles to increase stability. This device is highly automated and convenient to use.
[0024] 2. The present invention provides a self-cleaning intelligent tile installation device, which consists of a cleaning roller, a scraper, a support rod, a first spring, and a nut assembly. After installation, the first motor is started, which moves the upper part of the nut assembly, thereby moving the scraper and the cleaning roller. The scraper first scrapes off the adhering impurities, and then the cleaning roller contacts the tile and cleans the tile, thus achieving self-cleaning. Attached Figure Description
[0025] Figure 1 This is a perspective view of the overall structure of this utility model;
[0026] Figure 2This is a top view of the overall structure of this utility model;
[0027] Figure 3 This is a front view of the overall structure of this utility model;
[0028] Figure 4 This is a schematic diagram of the striking hammer structure of this utility model;
[0029] Figure 5 This is a schematic diagram of the cleaning roller structure of this utility model.
[0030] In the diagram: 1. Base plate; 2. Guide rail; 3. First motor; 4. Lead screw; 5. Nut pair; 6. Connecting plate; 7. Cylinder; 8. Vacuum pump; 9. Connecting pipe; 10. Conveying pipe; 11. First L-shaped plate; 12. Support rod; 13. First spring; 14. Level; 15. Scraper; 16. Cleaning roller; 17. Fixing block; 18. Second L-shaped plate; 19. Soft pad; 20. Second motor; 21. Eccentric wheel; 22. Support plate; 23. Limiting plate; 24. Pull rod; 25. Third L-shaped plate; 26. Anti-slip pad; 27. Hammer; 28. Fixing rod; 29. Second spring; 30. Fixing plate; 31. Suction cup; 32. Placement rack; 33. Tilt sensor. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0033] Combination Figures 1-3This utility model discloses a self-cleaning intelligent tile installation device, comprising a base plate 1, a guide rail 2 fixedly connected to the top of the base plate 1, a nut pair 5 slidably connected to the inner wall of the guide rail 2, and a cylinder 7 fixedly connected to one side of the nut pair 5. During tile installation, when the cylinder 7 operates, causing the tile to be installed in a specific position, the scraper 15 will also contact the tile, causing the support rod 12 to slide and the first spring 13 to compress. A connecting plate 6 is fixedly connected to the output end of the cylinder 7. A second L-shaped plate 18 is fixedly connected to the top of the fixed plate 30. A limit plate 23 is slidably connected to the outer ring of the pull rod 24. A fixed plate 30 is fixedly connected to one side of the limit plate 23. A level 14 has a connecting plate 6 at its bottom and multiple suction cups 31, which can be used for simultaneous... Two tiles are installed at the same time. A uniformly distributed suction cup 31 is fixedly connected through one side of the connecting plate 6. A lead screw 4 is rotatably connected to one side of the inner wall of the guide rail 2. A first motor 3 is fixedly connected to the bottom of the inner wall of the guide rail 2. The first motor 3, the second motor 20, and the cylinder are all controlled by the controller. A displacement sensor is placed on the connecting plate 6 for detection. The output end of the first motor 3 is fixedly connected to the lead screw 4. A nut pair 5 is threadedly connected to the outer ring of the lead screw 4. A placement rack 32 is fixedly connected to one side of the top of the base plate 1. When the tile is placed, the first motor 3 is started to work, so that the suction cup 31 can be used for adsorption after placement. The anti-slip pad 26 increases the friction. The inner wall of the placement rack 32 is provided with an anti-slip pad 26.
[0034] Combination Figures 2-4 A vacuum pump 8 is fixedly connected to one side of the outer wall of the guide rail 2. A connecting pipe 9 is fixedly connected to the top of the vacuum pump 8. When the vacuum pump 8 is working, the suction cup 31 can adsorb the tile. Then, according to the installation process, the adhesive is manually applied. A grouting machine is set on the base for easy application. Two delivery pipes 10 are fixedly connected to the outer ring of the connecting pipe 9. The other ends of the two delivery pipes 10 are fixedly connected to the suction cup 31. A second L-shaped plate 18 is fixedly connected to one side of the connecting plate 6. A soft pad 19 is fixedly connected to one side of the inner wall of the second L-shaped plate 18. A second motor 20 is fixedly connected to the bottom of the soft pad 19. When the second motor 20 is working, it can drive the eccentric wheel 21 to rotate, which can drive the support plate 22 to rotate and pull the limiting plate 23 to move under the limitation of the limiting plate 23. This causes the third L-shaped plate 25 to move, causing the fixed rod 28 to slide and compress the second spring 29. The output end of the second motor 20 is fixedly connected to an eccentric wheel 21. One side of the eccentric wheel 21 is rotatably connected to a support plate 22. One side of the support plate 22 is rotatably connected to a pull rod 24. One side of the pull rod 24 is fixedly connected to the third L-shaped plate 25. When the third L-shaped plate 25 moves, it drives the hammer 27 to repeatedly tap the tiles, increasing stability. There is a soft pad on the hammer 27. One side of the inner wall of the third L-shaped plate 25 is fixedly connected to a fixed rod 28. The outer ring of the fixed rod 28 is fitted with a second spring 29. One side of the second spring 29 is slidably connected to a fixed plate 30. One side of the outer wall of the third L-shaped plate 25 is fixedly connected to a uniformly distributed hammer 27. A cleaning component is provided on one side of the connecting plate 6.
[0035] Combination Figure 2 and Figure 5 The cleaning assembly includes a first L-shaped plate 11, which is fixedly connected to a connecting plate 6. A support rod 12 is slidably connected through one side of the inner wall of the first L-shaped plate 11. When the cylinder 7 is activated, the suction cup 31 releases its adsorption on the tile. Then, the cylinder 7 is activated again, adjusting the position of the scraper 15 so that the first spring 13 rebounds, and the scraper 15 also contacts the tile. The first spring 13 is sleeved on the outer ring of the support rod 12, and the scraper 15 is fixedly connected to one end of the support rod 12. Adjusting the scraper 15 allows for movement and removal of debris from the tile. The material is cleaned away, and then the cleaning roller 16 wipes it again. A level 14 is installed at the bottom of the scraper 15. The level 14 can be used together with the tilt sensor 33 to keep the device level. An alarm is installed above the guide rail 2. When the tilt sensor 33 detects that the bottom plate 1 is tilted, it can promptly remind the staff so that they can take timely measures. Two fixing blocks 17 are fixedly connected to the top of the scraper 15. The cleaning roller 16 is installed between the two fixing blocks 17. The tilt sensor 33 is installed on the top of the bottom plate 1.
[0036] Working principle: In use, first place two tiles inside the anti-slip mat 26, and simultaneously start the first motor 3 to drive the lead screw 4 to rotate, adjusting the position of the connecting plate 6. Then, start the vacuum pump 8 to allow the suction cup 31 to pick up the tiles. According to the installation process, apply the corresponding adhesive to the tiles, and then adjust the position of the nut pair 5 and the connecting plate 6 for installation. The level 14 can assist in the installation. After installation, start the second motor 20 to drive the eccentric wheel 21 to rotate, causing the pull rod 24 to be positioned on the limit plate. Move 23 upwards, causing the hammer 27 to reciprocate. When the third L-shaped plate 25 moves, the fixing rod 28 slides, compressing the second spring 29 and gently tapping the tile to increase its firmness. Then, start the cylinder 7 to adjust the position of the scraper 15 so that it contacts the tile. The suction cup 31 releases its adhesion to the tile, and the first motor 3 starts working, driving the nut pair 5 to move. This allows the scraper 15 to first scrape off the impurities adhering to the tile, and then the cleaning roller 16 cleans the tile, achieving self-cleaning and making it convenient to use.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A self-cleaning intelligent tile installation device, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a guide rail (2), and a nut pair (5) is slidably connected to the inner wall of the guide rail (2). A cylinder (7) is fixedly connected to one side of the nut pair (5), and a connecting plate (6) is fixedly connected to the output end of the cylinder (7). A vacuum pump (8) is fixedly connected to one side of the outer wall of the guide rail (2). A connecting pipe (9) is passed through and fixedly connected to the top of the vacuum pump (8). Two conveying pipes (10) are passed through and fixedly connected to the outer ring of the connecting pipe (9). Suction cups (31) are passed through and fixedly connected to both ends of the two conveying pipes (10). A second L-shaped plate (18) is fixedly connected to one side of the connecting plate (6), and a soft pad (19) is fixedly connected to one side of the inner wall of the second L-shaped plate (18). 19) A second motor (20) is fixedly connected to the bottom. An eccentric wheel (21) is fixedly connected to the output end of the second motor (20). A support plate (22) is rotatably connected to one side of the eccentric wheel (21). A pull rod (24) is rotatably connected to one side of the support plate (22). A third L-shaped plate (25) is fixedly connected to one side of the pull rod (24). A fixing rod (28) is fixedly connected to one side of the inner wall of the third L-shaped plate (25). A second spring (29) is sleeved on the outer ring of the fixing rod (28). A fixing plate (30) is slidably connected to one side of the second spring (29). A uniformly distributed hammer (27) is fixedly connected to one side of the outer wall of the third L-shaped plate (25). A cleaning component is provided on one side of the connecting plate (6).
2. The self-cleaning intelligent tile installation device according to claim 1, characterized in that: The cleaning assembly includes a first L-shaped plate (11), which is fixedly connected to a connecting plate (6). A support rod (12) is slidably connected through one side of the inner wall of the first L-shaped plate (11). A first spring (13) is sleeved on the outer ring of the support rod (12). A scraper (15) is fixedly connected to one end of the support rod (12). A level (14) is provided at the bottom of the scraper (15). Two fixing blocks (17) are fixedly connected to the top of the scraper (15). A cleaning roller (16) is provided between the two fixing blocks (17). An angle sensor (33) is provided on the top of the base plate (1).
3. The self-cleaning intelligent tile installation device according to claim 1, characterized in that: The top of the fixing plate (30) is fixedly connected to a second L-shaped plate (18).
4. The self-cleaning intelligent tile installation device according to claim 1, characterized in that: The outer ring of the pull rod (24) is slidably connected to a limiting plate (23), and a fixing plate (30) is fixedly connected to one side of the limiting plate (23).
5. The self-cleaning intelligent tile installation device according to claim 2, characterized in that: The bottom of the level (14) is provided with a connecting plate (6), and a uniformly distributed suction cup (31) is connected through and fixedly connected to one side of the connecting plate (6).
6. The self-cleaning intelligent tile installation device according to claim 1, characterized in that: A lead screw (4) is rotatably connected to one side of the inner wall of the guide rail (2).
7. The self-cleaning intelligent tile installation device according to claim 1, characterized in that: The bottom of the inner wall of the guide rail (2) is fixedly connected to a first motor (3), and the output end of the first motor (3) is fixedly connected to a lead screw (4). The outer ring of the lead screw (4) is threaded with a nut pair (5).
8. The self-cleaning intelligent tile installation device according to claim 1, characterized in that: A placement rack (32) is fixedly connected to one side of the top of the base plate (1), and an anti-slip pad (26) is provided on the inner wall of the placement rack (32).