A fabric color degree detection device for textile fabric production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种纺织面料生产用面料着色度检测设备,解决了在检测效率上,传统设备多依赖自然浸泡使面料染料分离,缺乏有效的加速手段,导致单次检测耗时较长,同时,多数设备不具备对水体的搅拌功能,染料在水中分布不均,影响检测结果的准确性与可靠性的问题
[0015]本实用新型提供了一种纺织面料生产用面料着色度检测设备。与现有技术相比具备以下有益效果:
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Figure CN224624325U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric colorimetric detection technology, specifically to a fabric colorimetric detection device for textile fabric production. Background Technology
[0002] Knitted fabrics, classified by weaving method, are divided into two categories: weft-knitted fabrics and warp-knitted fabrics. Weft-knitted fabrics are often made from low-elastic polyester yarn or profiled polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., using plain knit, modified plain knit, rib plain knit, double rib plain knit, jacquard, terry knit, etc., woven on various weft knitting machines. The fabric needs to be dyed during the production process, and the dyeing condition needs to be tested for adhesion effect.
[0003] Reference patent (Publication No.: CN215910316U; Publication Date: 2022-02-25) discloses a fabric colorimetric detection device for textile fabric production, including a fixing mechanism, a detection mechanism, a base, and a circulation mechanism. A water storage tank is welded to the top of the base. The detection mechanism includes a detection hole on one side of the outer wall of the water storage tank, a small water pump, an observation box, a color sensor mounted on the top of the observation box, and a controller welded to one side of the outer wall of the observation box. The color sensor is connected to the input terminal of the controller via a signal line. The outlet of the small water pump and the inlet of the observation box are connected via a pipe, and the detection hole is connected to the inlet of the small water pump via a pipe. The color sensor on the top of the observation box detects the color of the water. When color is detected, the color sensor sends a signal to the controller, which then activates an alarm light to provide an alert. This device can automatically detect color and promptly alert operators, reducing operator workload and significantly improving work efficiency.
[0004] Based on the aforementioned patent, the fabric is immersed in water and detected by a color sensor during testing. However, in terms of detection efficiency, traditional equipment mostly relies on natural immersion to separate the dye from the fabric, lacking effective acceleration methods, resulting in a long testing time per test. At the same time, most equipment does not have the function of stirring the water, resulting in uneven distribution of dye in the water, which affects the accuracy and reliability of the test results. Therefore, this utility model provides a fabric colorimetric detection device for textile fabric production. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a fabric coloring detection device for textile fabric production. It solves the problems of traditional equipment relying on natural soaking to separate fabric dyes, lacking effective acceleration methods, resulting in long single detection times. At the same time, most devices do not have the function of stirring the water, resulting in uneven dye distribution in the water, which affects the accuracy and reliability of the detection results.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a fabric coloring detection device for textile fabric production, comprising a water tank body, wherein the water tank body is provided with an installation mechanism for detecting fabric coloring in textile fabric production, the installation mechanism comprising:
[0007] The adjustment component includes a first support frame connected to the side wall of the water tank body via an opening and closing component. A first electric push rod is fixedly fixed through the upper end of the first support frame. A mounting bracket is fixed to the telescopic end of the first electric push rod. The inner wall of the mounting bracket is evenly provided with slots. A clamp plate connected via a threaded component is provided inside the mounting bracket.
[0008] The tapping assembly includes a pair of second support frames fixed at the center of the water tank body. The second support frames have a fixed bracket connected by a lifting assembly inside. The fixed bracket has a swing rod connected by a reciprocating assembly inside. The lower end of the swing rod is fixed with a swing bracket.
[0009] Preferably, the opening and closing assembly includes protrusions fixed at four ends of the water tank body, and positioning rods are fixed on the inner walls of the protrusions. The positioning rods are arranged in two sets distributed on both sides of the water tank body. The first support frame is slidably connected to the outer wall of the positioning rods. A bidirectional screw is rotatably connected inside the protrusions, and the bidirectional screw is threadedly connected to the first support frame.
[0010] Preferably, the threaded assembly includes a bolt that is threaded through the side wall of the mounting bracket, the clamping plate is slidably connected to the inner wall of the mounting bracket, the clamping plates are rotatably connected to each other near the bolt, and the clamping surface of the clamping plate is uniformly fixed with a clamping block corresponding to the clamping groove.
[0011] Preferably, the lifting assembly includes a second electric push rod fixedly through the upper end of the second support frame, and the fixed bracket is fixedly connected to the telescopic end of the second electric push rod.
[0012] Preferably, the reciprocating assembly includes a motor fixed at the center of the upper end face of a fixed bracket, the output end of the motor extending into the interior of the fixed bracket to fix a rotating disk, a connecting shaft rotatably connected to the lower edge of the rotating disk, a slider rotatably connected to the lower end of the connecting shaft, an installation shaft rotatably connected to the interior of the lower end of the fixed bracket, connecting rods fixed at both ends of the installation shaft, a sliding rod fixed to the upper end of the connecting rod, the slider and the sliding rod being slidably connected, the swing rod being fixedly connected at the center of the installation shaft, and the lower end of the swing bracket having an arc-shaped structure.
[0013] Preferably, detection chambers are provided on both end walls of the main body of the water tank.
[0014] Beneficial effects
[0015] This invention provides a fabric colorimetric testing device for textile fabric production. Compared with the prior art, it has the following advantages:
[0016] Firstly, this invention uses a motor to drive a rotating disk to rotate, and a connecting shaft to push a slider to slide on a sliding rod. The linear motion of the slider is converted into the reciprocating oscillation of a swing rod through the connecting rod and the mounting shaft. The swing bracket beats the fabric, and the mechanical beating accelerates the separation of dye on the fabric surface, shortens the detection time, and at the same time, the beating process agitates the water, promotes uniform diffusion of dye, and improves the accuracy of detection.
[0017] Secondly, the bidirectional screw rotation of this utility model drives the first support frame on both sides to slide along the positioning rod, realizing adaptive adjustment for fabrics of different widths. The extension and retraction of the first electric push rod drives the mounting bracket to move up and down, controlling the depth of the fabric immersed in the main body of the water tank. It can adapt to the testing needs of fabrics of different sizes, improve the versatility of the equipment, and accurately control the immersion depth of the fabric to ensure the consistency of the testing environment. In addition, the clamping block and the clamping slot cooperate to clamp the fabric. The clamping block and clamping slot structure enhances the clamping stability and prevents the fabric from falling off during the testing process. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the first support frame connection structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the mounting bracket of this utility model;
[0021] Figure 4 This is a schematic diagram of the second support frame structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the swing rod connection structure of this utility model.
[0023] In the diagram: 1. Water tank body; 2. First support frame; 201. Positioning rod; 202. Bidirectional screw; 203. First electric push rod; 204. Mounting bracket; 205. Slot; 206. Clamping plate; 207. Clamping block; 208. Bolt; 3. Second support frame; 301. Second electric push rod; 302. Fixed bracket; 4. Motor; 401. Rotating disk; 402. Connecting shaft; 403. Sliding block; 404. Mounting shaft; 405. Connecting rod; 406. Sliding rod; 5. Swing rod; 501. Swing bracket; 6. Detection box. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-5 This utility model provides a technical solution: a fabric coloring detection device for textile fabric production, including a water tank body 1, on which an installation mechanism for detecting fabric coloring in textile fabric production is provided, the installation mechanism including:
[0026] The adjustment component includes a first support frame 2 connected by an opening and closing component on the side wall of the water tank body 1. A first electric push rod 203 is fixedly fixed through the upper end of the first support frame 2. A mounting bracket 204 is fixed to the telescopic end of the first electric push rod 203. The inner wall of the mounting bracket 204 is evenly provided with slots 205. A clamping plate 206 connected by a threaded component is provided inside the mounting bracket 204.
[0027] The tapping component includes a pair of second support frames 3 fixed at the center of the water tank body 1. The second support frame 3 has a fixed bracket 302 connected by a lifting component inside. The fixed bracket 302 has a swing rod 5 connected by a reciprocating component inside. The lower end of the swing rod 5 is fixed with a swing bracket 501.
[0028] In a preferred embodiment, the opening and closing assembly includes four protrusions fixed to the four ends of the water tank body 1, and positioning rods 201 are fixed to the inner walls of the protrusions. The positioning rods 201 are arranged in two sets distributed on both sides of the water tank body 1. The first support frame 2 is slidably connected to the outer wall of the positioning rod 201. The protrusions are rotatably connected to a bidirectional screw 202, which is threadedly connected to the first support frame 2. When the bidirectional screw 202 rotates, it drives the first support frames 2 on both sides to slide along the positioning rods 201, thereby achieving adaptive adjustment for fabrics of different widths. The first electric push rod 203 extends and retracts, driving the mounting bracket 204 to move up and down, controlling the depth of the fabric immersed in the water tank body 1. This can adapt to the testing needs of fabrics of different sizes, improve the versatility of the equipment, and accurately control the immersion depth of the fabric, ensuring the consistency of the testing environment.
[0029] In a preferred embodiment, the threaded assembly includes a bolt 208 threaded through the side wall of the mounting bracket 204, a clamping plate 206 slidably connected to the inner wall of the mounting bracket 204, and a rotatable connection between the ends of the clamping plates 206 near the bolt 208. Clamping blocks 207 corresponding to the slots 205 are uniformly fixed to the clamping surfaces of the clamping plates 206. Rotating the bolt 208 causes the clamping plates 206 to slide along the inner wall of the mounting bracket 204 via threaded transmission. The clamping blocks 207 and slots 205 cooperate to clamp the fabric. The structure of the clamping blocks 207 and slots 205 enhances clamping stability and prevents the fabric from falling off during testing.
[0030] In a preferred embodiment, the lifting assembly includes a second electric push rod 301 fixedly through the upper end of a second support frame 3, a fixed bracket 302 fixedly connected to the telescopic end of the second electric push rod 301, and a reciprocating assembly including a motor 4 fixed at the center of the upper surface of the fixed bracket 302. The output end of the motor 4 extends into the interior of the fixed bracket 302 and a rotating disk 401 is fixed thereon. A connecting shaft 402 is rotatably connected to the lower edge of the rotating disk 401. A slider 403 is rotatably connected to the lower end of the connecting shaft 402. A mounting shaft 404 is rotatably connected to the lower end of the fixed bracket 302. Connecting rods 405 are fixed to both ends of the mounting shaft 404. A sliding rod 406 is fixed to the upper end of the connecting rod 405. The slider 403 is slidably connected to the sliding rod 406. The swing rod 5 is located at the center of the mounting shaft 404. The fixed connection and the lower end of the swing bracket 501 are arc-shaped. The arc structure of the swing bracket 501 avoids scratching the fabric and protects the integrity of the sample. The reciprocating component is used to swing and beat the fabric soaked in the water tank and to agitate the water in the tank. The second electric push rod 301 drives the fixed bracket 302 to rise and fall, adjusting the distance between the swing bracket 501 and the fabric. The motor 4 drives the rotating disk 401 to rotate. The connecting shaft 402 pushes the slider 403 to slide on the slide rod 406. The linear motion of the slider 403 is converted into the reciprocating swing of the swing rod 5 through the connecting rod 405 and the mounting shaft 404. The swing bracket 501 beats the fabric. The mechanical beating accelerates the separation of dye on the fabric surface, shortens the detection time, and at the same time agitates the water, promotes uniform diffusion of dye, and improves detection accuracy.
[0031] The second electric push rod 301 drives the fixed bracket 302 to rise and fall, adjusts the distance between the swing bracket 501 and the fabric, flexibly adjusts the beating height to adapt to the testing needs of fabrics of different thicknesses, and can raise the beating component after the test is completed to avoid interfering with the removal of the fabric.
[0032] In a preferred embodiment, detection chambers 6 are provided on both ends of the water tank body 1. The detection chambers 6 mainly transport water that has soaked the fabric into the chambers and detect the color of the water by a color sensor. For details, please refer to patent CN202121803935.5, a fabric coloring detection device for textile fabric production, which belongs to the prior art and will not be described in detail.
[0033] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0034] When using this fabric coloring detection equipment for textile production, firstly, according to the fabric width, rotate the bidirectional screw 202, which is threadedly connected to the first support frame 2, and drive the first support frames 2 on both sides to slide along the positioning rod 201 to achieve adaptive adjustment for fabrics of different widths. Next, place the fabric in the mounting bracket 204, and by rotating the bolt 208, the clamping plate 206 slides along the inner wall of the mounting bracket 204 through the threaded transmission. At the same time, the locking block 207 cooperates with the locking groove 205 to clamp the fabric. Then, start the first electric push rod 203, and its telescopic end drives the mounting bracket 204 to move up and down, accurately controlling the depth of the fabric immersed in the water tank body 1.
[0035] During the soaking process, the second electric push rod 301 drives the fixed bracket 302 to rise and fall according to the fabric thickness, adjusting the distance between the swing bracket 501 and the fabric. Then, the motor 4 is turned on, and its output end drives the rotating disk 401 to rotate. The rotating disk 401 pushes the slider 403 to slide on the slide rod 406 through the connecting shaft 402. The linear motion of the slider 403 is converted into the reciprocating swing of the swing rod 5 through the connecting rod 405 and the mounting shaft 404, so that the swing bracket 501 beats the fabric. This not only accelerates the separation of dye on the fabric surface and shortens the detection time, but also agitates the water, promotes the uniform diffusion of dye, and improves the detection accuracy. After the detection is completed, the second electric push rod 301 raises the fixed bracket 302 and the beating component to avoid interfering with the removal of the fabric.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fabric coloring detection device for textile fabric production, comprising a water tank body (1), characterized in that: The water tank body (1) is equipped with an installation mechanism for detecting the colorimetric properties of fabrics used in textile fabric production. The installation mechanism includes: The adjustment component includes a water tank body (1) with a first support frame (2) connected by an opening and closing component on the side wall. A first electric push rod (203) is fixedly fixed through the upper end of the first support frame (2). A mounting bracket (204) is fixed to the telescopic end of the first electric push rod (203). The mounting bracket (204) has slots (205) evenly opened on the inner wall of the mounting bracket (204). A clamping plate (206) connected by a threaded component is provided inside the mounting bracket (204). The tapping assembly includes a pair of second support frames (3) fixed at the center of the water tank body (1). The second support frame (3) is provided with a fixed bracket (302) connected by a lifting assembly. The fixed bracket (302) is provided with a swing rod (5) connected by a reciprocating assembly. The lower end of the swing rod (5) is fixed with a swing bracket (501).
2. The fabric coloring detection equipment for textile fabric production according to claim 1, characterized in that: The opening and closing assembly includes four protrusions fixed at the four ends of the water tank body (1), and a positioning rod (201) is fixed on the inner wall of the protrusion. The positioning rod (201) is set in two sets distributed on both sides of the water tank body (1). The first support frame (2) is slidably connected to the outer wall of the positioning rod (201). A bidirectional screw (202) is rotatably connected inside the protrusion. The bidirectional screw (202) is threadedly connected to the first support frame (2).
3. The fabric coloring detection equipment for textile fabric production according to claim 1, characterized in that: The threaded assembly includes a bolt (208) that is threaded through the side wall of the mounting bracket (204), the clamping plate (206) is slidably connected to the inner wall of the mounting bracket (204), the clamping plates (206) are rotatably connected to the end of the bolt (208), and the clamping surface of the clamping plate (206) is uniformly fixed with a clamping block (207) corresponding to the clamping groove (205).
4. The fabric coloring detection equipment for textile fabric production according to claim 1, characterized in that: The lifting assembly includes a second electric push rod (301) fixedly attached to the upper end of the second support frame (3), and the fixed bracket (302) is fixedly connected to the telescopic end of the second electric push rod (301).
5. The fabric coloring detection equipment for textile fabric production according to claim 1, characterized in that: The reciprocating assembly includes a motor (4) fixed at the center of the upper surface of a fixed bracket (302). The output end of the motor (4) extends into the interior of the fixed bracket (302) and is fixed with a rotating disk (401). A connecting shaft (402) is rotatably connected to the lower edge of the rotating disk (401). A slider (403) is rotatably connected to the lower end of the connecting shaft (402). An installation shaft (404) is rotatably connected to the lower interior of the fixed bracket (302). Connecting rods (405) are fixed at both ends of the installation shaft (404). A sliding rod (406) is fixed to the upper end of the connecting rod (405). The slider (403) and the sliding rod (406) are slidably connected. The swing rod (5) is fixedly connected at the center of the installation shaft (404). The lower end of the swing bracket (501) has an arc-shaped structure.
6. The fabric coloring detection equipment for textile fabric production according to claim 1, characterized in that: The water tank body (1) has detection chambers (6) on both ends of its two-end walls.
Citation Information
Patent Citations
Fabric coloring degree detection equipment for textile fabric production
CN215910316U