A reaction tank to prevent bottom sedimentation
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2026-08-14
AI Technical Summary
[0005]本实用新型的目的在于提供一种防止底部沉淀的反应槽,旨在解决现有技术中反应过程中产生的部分不溶物或重质组分,会随着时间的推移,在反应槽底部逐渐聚集、累积,最终形成沉淀,这些沉淀不仅可能影响反应槽内流体的正常流动与混合效果,还可能对后续的反应进程、产品质量以及设备的长期稳定运行造成不利影响的问题
本实用新型,通过密封轴承、旋转轴、刮板、从动锥齿轮、驱动电机与主动锥齿轮的设置,在反应结束后通过刮板的转动将反应槽主体圆槽底侧的沉淀物刮下,避免反应槽主体圆槽底侧的沉淀物影响后续的反应进程。
Smart Images

Figure CN224628958U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of reaction tank technology, specifically relating to a reaction tank that prevents sedimentation at the bottom. Background Technology
[0002] The main function of a reaction tank is to provide a place for chemical reactions. It is usually equipped with a heating structure to control the temperature. The reaction conditions, such as temperature and concentration, are controlled by stirring and heat exchange devices to ensure the smooth progress of the reaction.
[0003] Reactors are widely used in chemical production and can be used for various types of chemical reactions, such as homogeneous gas-phase reactions, single liquid-phase reactions, gas-liquid phase reactions, liquid-liquid phase reactions, and liquid-solid phase reactions.
[0004] Due to density differences among the reaction products, some denser substances will naturally sink under gravity; simultaneously, the solubility of some substances decreases continuously during the reaction, and when their solubility drops to a certain level, they will precipitate from the solution. Based on these physical characteristics, some insoluble or heavy components generated during the reaction will gradually accumulate at the bottom of the reaction tank over time, eventually forming precipitates. These precipitates may not only affect the normal flow and mixing of fluids within the reaction tank, but may also adversely affect subsequent reaction processes, product quality, and the long-term stable operation of the equipment. Utility Model Content
[0005] The purpose of this invention is to provide a reaction tank that prevents bottom sedimentation. This invention addresses the problem in the prior art where some insoluble or heavy components generated during the reaction process gradually accumulate at the bottom of the reaction tank over time, eventually forming sediment. These sediments may not only affect the normal flow and mixing effect of the fluid in the reaction tank, but may also have adverse effects on the subsequent reaction process, product quality, and the long-term stable operation of the equipment.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a reaction tank for preventing bottom sedimentation, comprising a reaction tank body, a controller, a connecting groove, and a faucet. The controller is mounted on the surface of the reaction tank body, and a connecting groove is formed in the circular groove of the reaction tank body. A faucet is installed at the opening of the connecting groove. A sealed bearing is installed at the bottom of the circular groove of the main body of the reaction tank. A rotating shaft is connected through the inside of the sealed bearing. A scraper located in the circular groove of the main body of the reaction tank is connected to the surface of the rotating shaft. A driven bevel gear is connected to the bottom of the rotating shaft. A drive motor is installed inside the main body of the reaction tank. A drive bevel gear that meshes with the driven bevel gear is connected to the output end of the drive motor.
[0007] In a preferred embodiment of this invention for preventing bottom sedimentation in a reaction tank, the central axis of the rotating shaft is located at the same position as the central axis of the circular groove of the main body of the reaction tank.
[0008] As a preferred embodiment of the present invention for preventing bottom sedimentation in a reaction tank, the scraper is adapted to the lateral dimension of the circular groove of the main body of the reaction tank, and the bottom side of the scraper is in contact with the bottom side of the circular groove of the main body of the reaction tank.
[0009] As a preferred embodiment of the reaction tank for preventing bottom sedimentation according to this utility model, the bottom side of the circular groove of the main body of the reaction tank is provided with a filter cylinder groove that communicates with the connecting groove. The inner wall of the filter cylinder groove is connected with a fixing ring, and the inside of the filter cylinder groove is provided with a filter cylinder for filtering impurities.
[0010] As a preferred embodiment of the reaction tank for preventing bottom sedimentation according to this utility model, a positioning ring is connected to the outer bottom side surface of the filter cylinder, a sealing ring is connected to the outer top side surface of the filter cylinder, and a pull rod is connected to the inner wall of the filter cylinder.
[0011] In a preferred embodiment of this invention for preventing bottom sedimentation in a reaction tank, the fixing ring and positioning ring are made of rubber, and the filter cartridge is sealed to the filter cartridge groove by a sealing ring.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention, through the arrangement of a sealed bearing, a rotating shaft, a scraper, a driven bevel gear, a drive motor, and a driving bevel gear, scrapes off the sediment on the bottom side of the main circular groove of the reaction tank after the reaction is completed by rotating the scraper, thus preventing the sediment on the bottom side of the main circular groove of the reaction tank from affecting the subsequent reaction process.
[0013] This invention uses a fixing ring and a positioning ring to fix the filter cartridge inside the filter cartridge groove. The filter cartridge is designed to separate the scraped precipitate from the solution, thus ensuring the cleanliness of the solution. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic cross-sectional view of the present invention. Figure 3 This is an exploded view of the filter cartridge connection structure of this utility model; Figure 4 This utility model Figure 2 Schematic diagram of the structure at point A in the middle.
[0015] In the diagram: 1. Reactor body; 2. Controller; 3. Connecting channel; 4. Water tap; 5. Sealed bearing; 6. Rotating shaft; 7. Scraper; 8. Driven bevel gear; 9. Drive motor; 10. Driven bevel gear; 11. Filter cartridge tank; 12. Fixing ring; 13. Filter cartridge; 14. Positioning ring; 15. Sealing ring; 16. Tie rod. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-4 The present invention provides the following technical solution: a reaction tank for preventing bottom sedimentation, comprising a reaction tank body 1, a controller 2, a connecting groove 3 and a faucet 4. The controller 2 is installed on the surface of the reaction tank body 1, and the connecting groove 3 is opened in the circular groove of the reaction tank body 1. A faucet 4 is installed at the opening of the connecting groove 3. A sealed bearing 5 is installed at the bottom of the circular groove of the reaction tank body 1. A rotating shaft 6 is connected through the inside of the sealed bearing 5. A scraper 7 located in the circular groove of the reaction tank body 1 is connected to the surface of the rotating shaft 6. A driven bevel gear 8 is connected to the bottom of the rotating shaft 6. A drive motor 9 is installed inside the reaction tank body 1. A drive bevel gear 10 that meshes with the driven bevel gear 8 is connected to the output end of the drive motor 9.
[0018] When using this reaction tank, the raw material solution is added into the circular groove of the main body 1 of the reaction tank, and then the reaction temperature is controlled by the controller 2, so that the chemical reaction of the raw material solution can be realized.
[0019] Preferably, the central axis of the rotating shaft 6 is at the same position as the central axis of the circular groove of the reaction tank body 1.
[0020] Preferably, the scraper 7 is adapted to the lateral dimension of the circular groove of the reaction tank body 1, and the bottom side of the scraper 7 is in contact with the bottom side of the circular groove of the reaction tank body 1.
[0021] In practical use, when the rotating shaft 6 drives the scraper 7 to rotate, the precipitate on the bottom side of the circular tank of the reaction tank body 1 can be scraped off by the scraper 7.
[0022] Preferably, the bottom side of the circular groove of the reaction tank body 1 is provided with a filter cylinder groove 11 that communicates with the connecting groove 3. The inner wall of the filter cylinder groove 11 is connected with a fixing ring 12, and the inside of the filter cylinder groove 11 is provided with a filter cylinder 13 for filtering impurities.
[0023] In practical use, the precipitate can be filtered out of the liquid through the filter cartridge 13, thus ensuring the cleanliness of the solution.
[0024] Preferably, a positioning ring 14 is connected to the bottom surface of the filter cartridge 13, a sealing ring 15 is connected to the top surface of the filter cartridge 13, and a pull rod 16 is connected to the inner wall of the filter cartridge 13.
[0025] In practical use, the filter cartridge 13 can be fixed inside the filter cartridge groove 11 by the engagement of the fixing ring 12 and the positioning ring 14.
[0026] Preferably, the fixing ring 12 and the positioning ring 14 are made of rubber, and the filter cartridge 13 is sealed to the filter cartridge groove 11 by the sealing ring 15.
[0027] In practical use, the sealing ring 15 can be used to seal the filter cartridge groove 11 and the filter cartridge 13, thereby preventing the scraped sediment from flowing out from the gap between the filter cartridge groove 11 and the filter cartridge 13.
[0028] Working principle: When using this reaction tank, after the reaction is complete, the drive motor 9 can be run. The drive motor 9 drives the active bevel gear 10 to rotate. When the active bevel gear 10 rotates, it drives the driven bevel gear 8 to rotate through the meshing structure. When the driven bevel gear 8 rotates, it drives the rotating shaft 6 to rotate inside the sealed bearing 5. The rotation of the rotating shaft 6 drives the scraper 7 to rotate. When the scraper 7 rotates, it scrapes off the sediment on the bottom side of the circular trough of the reaction tank body 1. Then, the water tap 4 can be turned on, allowing the liquid to flow... The liquid enters the connecting tank 3 through the filter cartridge 13 and is discharged from the faucet 4. When the liquid passes through the filter cartridge 13, the sediment cannot be discharged through the filter holes and remains inside the filter cartridge 13. After all the liquid has flowed out, the pull rod 16 can be pulled. When the pull rod 16 is pulled, it can drive the filter cartridge 13 to move upward. When the filter cartridge 13 drives the positioning ring 14 to move to the surface of the fixed ring 12, it deforms. When the filter cartridge 13 drives the positioning ring 14 to move to the upper side of the fixed ring 12, the filter cartridge 13 can be removed, so that the sediment scraped off inside the filter cartridge 13 can be processed.
[0029] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A reaction tank for preventing bottom sedimentation, comprising a reaction tank main body (1), a controller (2), a communication groove (3), and a faucet (4), characterized in that: A controller (2) is installed on the surface of the reaction tank body (1), and a connecting groove (3) is opened in the circular groove of the reaction tank body (1). A faucet (4) is installed at the opening of the connecting groove (3). A sealed bearing (5) is installed at the bottom of the circular groove of the reaction tank body (1). A rotating shaft (6) is connected through the inside of the sealed bearing (5). A scraper (7) located in the circular groove of the reaction tank body (1) is connected to the surface of the rotating shaft (6). A driven bevel gear (8) is connected to the bottom of the rotating shaft (6). A drive motor (9) is installed inside the reaction tank body (1). An active bevel gear (10) meshing with the driven bevel gear (8) is connected to the output end of the drive motor (9).
2. The reactor vessel of claim 1, wherein: The central axis of the rotating shaft (6) is at the same position as the central axis of the circular groove of the reaction tank body (1).
3. The reactor vessel of claim 1, wherein: The scraper (7) is adapted to the lateral dimension of the circular groove of the reaction tank body (1), and the bottom side of the scraper (7) is in contact with the bottom side of the circular groove of the reaction tank body (1).
4. The reactor vessel of claim 1, wherein: The reaction tank body (1) has a filter cylinder groove (11) on the bottom side of the circular groove that is connected to the communicating groove (3). The inner wall of the filter cylinder groove (11) is connected to a fixing ring (12), and the inside of the filter cylinder groove (11) is provided with a filter cylinder (13) for filtering impurities.
5. A reactor vessel according to claim 4, wherein: A positioning ring (14) is connected to the bottom surface of the filter cylinder (13), a sealing ring (15) is connected to the top surface of the filter cylinder (13), and a pull rod (16) is connected to the inner wall of the filter cylinder (13).
6. A reactor vessel according to claim 5, wherein: The fixing ring (12) and the positioning ring (14) are made of rubber, and the filter cartridge (13) is sealed to the filter cartridge groove (11) by the sealing ring (15).