High-drawing mother granule special powder raw material pretreatment grinding equipment

CN224641235UActive Publication Date: 2026-08-18HENAN REN HE HUIJIN CHEM CO LTD
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Patent Information

Application Number
CN202520891706.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-08-18
Estimated Expiration
2035-05-07

AI Technical Summary

Technical Problem

现有的高拉丝母粒专用粉原料预处理研磨设备在使用过程中,存在搅拌和研磨功能相互独立的问题,导致原料在设备内需要经过多次转移,不仅浪费时间,还容易造成原料损失,降低了生产效率,其次,对原料的预处理不够完善,缺乏有效的破碎和辅助剂添加系统,使得原料在进入研磨环节前不能达到理想的状态,增加了研磨的难度和能耗

Benefits of technology

1、本实用新型通过设置研磨机构,在动力电机一驱动三个齿轮一围绕齿轮二做圆周运动的作用下,使得研磨杆一和三个研磨杆二同步运转,同时配合底端的研磨头和研磨板,实现了搅拌和研磨功能的一体化,有效避免了原料在不同设备间的转移,减少了原料损失,大幅提高了生产效率。

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Abstract

The utility model belongs to high -drawn mother particle processing technical field, and disclose high -drawn mother particle special powder raw material pretreatment grinding equipment, including the grinding box, the grinding box top is equipped with the apron, apron and the inner surface of grinding box are equipped with grinding mechanism together, the one side of grinding box is installed and has the crushing mechanism, grinding mechanism includes power motor no.
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Description

Technical Field

[0001] This utility model belongs to the field of high-draw masterbatch processing technology, specifically a pretreatment and grinding equipment for special powder raw materials of high-draw masterbatch. Background Technology

[0002] High-draw masterbatch powder is widely used in the plastics processing industry, especially in the production of plastic filaments, where it plays a crucial role. It typically requires good flowability, dispersibility, and a specific particle size distribution to ensure uniform extrusion and the formation of high-quality filaments during the drawing process. For example, high-draw masterbatch powder used in the production of woven plastic bags requires fine and uniform particle size to produce bags with high strength and a smooth surface.

[0003] Meanwhile, the patent specification with application number CN210187253U discloses a grinding device for preparing wire drawing powder, "including a machine body, a feed pipe fixedly connected to the top of the machine body, a first motor support plate fixedly connected to the back of the machine body, a first motor fixedly connected to the top of the first motor support plate, a crushing gear fixedly connected to the output shaft of the first motor through a coupling, a first connecting block fixedly connected to the front of the crushing gear, and a first connecting rod movably connected to the outer wall of the first connecting block. This grinding device for preparing wire drawing powder can achieve high grinding efficiency and high grinding fineness, thus solving the problem of low grinding efficiency and low grinding fineness of traditional wire drawing powder preparation devices. By crushing the wire drawing powder raw material twice and pressing it once, the device can process the wire drawing powder raw material more thoroughly, thereby further facilitating people's work, saving manpower and material resources, and having good use effect." Existing high-draw masterbatch raw material pretreatment and grinding equipment has the problem that the stirring and grinding functions are independent during use. This results in the raw materials needing to be transferred multiple times within the equipment, which not only wastes time but also easily causes raw material loss and reduces production efficiency. Secondly, the pretreatment of raw materials is not perfect, and there is a lack of an effective crushing and auxiliary agent addition system, which prevents the raw materials from reaching the ideal state before entering the grinding stage, increasing the difficulty of grinding and energy consumption.

[0004] Therefore, a pretreatment and grinding equipment for high-strength masterbatch raw materials is proposed to address the above problems. Utility Model Content

[0005] To address the problems mentioned in the background art, this utility model provides a pretreatment and grinding equipment for high-draw masterbatch powder raw materials. It effectively avoids the transfer of raw materials between different equipment, reduces raw material loss, significantly improves production efficiency, and enables the raw materials to be effectively pretreated before entering the grinding stage, thereby reducing grinding difficulty and energy consumption.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a pretreatment grinding equipment for high-strength masterbatch powder raw materials, including a grinding box. The top of the grinding box is provided with a cover plate. The cover plate and the inner surface of the grinding box are jointly provided with a grinding mechanism. A crushing mechanism is installed on one side of the grinding box. The grinding mechanism includes a power motor, which is fixedly connected to the cover plate. The output end of the power motor passes through the cover plate and is fixedly connected to a grinding rod. The outer surface of the grinding rod is rotatably connected to a connecting frame. The bottom end of the connecting frame is rotatably connected to three gears. The three gears are meshed with a gear, which is fixedly sleeved with the grinding rod. The top ends of the three gears are all fixedly connected to grinding rods. The outer surfaces of the grinding rods and grinding rods are provided with several stirring blades. The bottom ends of the grinding rods and the three grinding rods are all fixedly connected to grinding heads. The inner surface of the grinding box is fixedly connected to a grinding plate for use with the grinding heads. The top end of the grinding plate is provided with several feeding holes.

[0007] Preferably, a feeding hopper is fixedly connected to the bottom end of the grinding box, and the feeding hopper is located directly below the grinding plate.

[0008] Preferably, a toothed ring is fixedly sleeved on the inner surface of the cover plate, and the three gears mesh with the toothed ring together.

[0009] Preferably, an auxiliary agent addition channel is installed at one end of the grinding box.

[0010] Preferably, all of the stirring blades are inclined, and the stirring blades on the first grinding rod have opposite inclination angles to the stirring blades on the three second grinding rods.

[0011] Preferably, the crushing mechanism includes a feeding chute fixedly connected to the grinding box, a crushing box fixedly connected to the top of the feeding chute, two crushing rollers rotatably connected to the inner surface of the crushing box, one end of each of the two crushing rollers passing through the crushing box and fixedly connected to a crushing gear, the two crushing gears meshing with each other, and a second power motor fixedly connected to one end of the crushing box, the output end of the second power motor being fixedly connected to one of the crushing gears.

[0012] Preferably, two guide plates are fixedly connected to the top of the crushing box, both of which are inclined and are mirror-distributed.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up a grinding mechanism, enables the grinding rod 1 and the three grinding rods 2 to rotate synchronously under the action of the power motor driving the three gears 1 to rotate around the gear 2. At the same time, in conjunction with the grinding head and grinding plate at the bottom, it realizes the integration of stirring and grinding functions, effectively avoids the transfer of raw materials between different equipment, reduces raw material loss, and greatly improves production efficiency.

[0014] 2. By setting up a crushing mechanism, the raw materials entering the crushing box can be crushed under the action of the two crushing rollers driven by the power motor, so that the raw materials are effectively pre-treated before entering the grinding stage, reducing the grinding difficulty and energy consumption. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the grinding box of this utility model; Figure 3 This is a schematic diagram of the grinding block and grinding plate structure of this utility model; Figure 4 This is a schematic diagram of the crushing mechanism of this utility model; Figure 5 This is a schematic diagram of the crushing roller structure of this utility model.

[0016] In the diagram: 1. Grinding box; 2. Cover plate; 3. Grinding mechanism; 31. Power motor 1; 32. Connecting frame; 33. Gear 1; 34. Gear ring; 35. Grinding rod 1; 36. Feed hopper; 37. Stirring blade; 38. Grinding head; 39. Grinding rod 2; 40. Grinding plate; 41. Feed hole; 42. Gear 2; 4. Auxiliary agent addition channel; 5. Crushing mechanism; 51. Crushing box; 52. Guide plate; 53. Crushing roller; 54. Crushing gear; 55. Feed chute; 56. Power motor II. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] like Figures 1 to 5As shown, this utility model provides a pretreatment grinding equipment for high-strength masterbatch powder raw materials, including a grinding box 1, a cover plate 2 at the top of the grinding box 1, a grinding mechanism 3 on the cover plate 2 and the inner surface of the grinding box 1, and a crushing mechanism 5 installed on one side of the grinding box 1. The grinding mechanism 3 includes a power motor 31, which is fixedly connected to the cover plate 2. The output end of the power motor 31 passes through the cover plate 2 and is fixedly connected to a grinding rod 35. A connecting frame 32 is rotatably connected to the outer surface of the grinding rod 35. Three gears 33 are rotatably connected to the bottom end of the connecting frame 32. The three gears 33 mesh with a gear 42, which is fixedly sleeved with the grinding rod 35. Grinding rods 39 are fixedly connected to the top of each of the three gears 33. The outer surfaces of the grinding rods 35 and 39 are provided with several stirring points. The bottom ends of the mixing blade 37, grinding rod 35, and three grinding rods 39 are all fixedly connected to grinding heads 38. The inner surface of the grinding box 1 is fixedly connected to a grinding plate 40 that works with the grinding head 38. The top of the grinding plate 40 has several feeding holes 41. Through the unique transmission design of the gear 42 driving the three gears 33, the grinding rod 35 and the three grinding rods 39 work together. While the mixing blade 37 fully mixes the raw materials, the grinding head 38 and the grinding plate 40 work together to achieve efficient grinding, ensuring the uniformity of the raw materials and improving product quality.

[0019] Specifically, a feeding hopper 36 is fixedly connected to the bottom of the grinding box 1. The feeding hopper 36 is located directly below the grinding plate 40. The feeding hopper 36 can collect the ground raw materials falling through the feeding hole 41 of the grinding plate 40 in a timely manner, avoiding the accumulation of raw materials at the bottom of the grinding box 1, facilitating subsequent centralized collection and processing, and improving production efficiency.

[0020] like Figures 1 to 5 As shown, a toothed ring 34 is fixedly sleeved on the inner surface of the cover plate 2. Three gears 33 mesh with the toothed ring 34. The meshing of the toothed ring 34 with the gears 33 provides a stable track and support for the rotation of the gears 33, so that the three gears 33 can rotate stably while revolving around the gear 42, ensuring the stability and reliability of the grinding mechanism 3.

[0021] Furthermore, one end of the grinding box 1 is equipped with an auxiliary agent addition channel 4. The auxiliary agent addition channel 4 can add auxiliary agents, such as dispersants and lubricants, during the grinding process according to production needs, so that the auxiliary agents can be fully mixed with the raw materials, thereby improving the grinding performance of the raw materials and the quality of the final product.

[0022] like Figures 1 to 5As shown, several stirring blades 37 are all inclined, and the stirring blades 37 on the first grinding rod 35 have opposite inclination angles to the stirring blades 37 on the three second grinding rods 39. When the stirring blades 37 with opposite inclination angles rotate, they can form staggered stirring flow fields, generate stirring forces in different directions on the raw materials, further enhance the stirring effect, make the raw materials more uniformly mixed, and provide a better foundation for subsequent grinding.

[0023] It is worth noting that the crushing mechanism 5 includes a feeding slide 55 fixedly connected to the grinding box 1. The top of the feeding slide 55 is fixedly connected to a crushing box 51. Two crushing rollers 53 are rotatably connected to the inner surface of the crushing box 51. One end of each crushing roller 53 passes through the crushing box 51 and is fixedly connected to a crushing gear 54. The two crushing gears 54 mesh with each other. One end of the crushing box 51 is fixedly connected to a second power motor 56. The output end of the second power motor 56 is fixedly connected to one of the crushing gears 54. Through the relative rotation of the two crushing rollers 53, the raw material entering the crushing box 51 is crushed, and large particles are crushed into smaller particles suitable for grinding, reducing the grinding difficulty, improving the grinding efficiency, and reducing the grinding energy consumption.

[0024] like Figures 1 to 5 As shown, two guide plates 52 are fixedly connected to the top of the crushing box 51. Both guide plates 52 are inclined and mirror-distributed to prevent raw materials from accumulating in the corners of the crushing box 51, ensuring the continuity and uniformity of the crushing process and further improving the crushing effect.

[0025] Among them, the first power motor 31 and the second power motor 56 are existing technologies and will not be described in detail. Additionally, this utility model also includes a power supply, controller, and switch, which are not the main technical points of this patent and will not be described in detail. The wiring diagram of the motors in this utility model is common knowledge in the field, and their working principle is already known technology. The appropriate model is selected based on actual use; therefore, the control method and wiring layout of the motors will not be explained in detail.

[0026] Working principle and process: During use, the raw material enters from the top of the crushing box 51. Driven by the second power motor 56, the two crushing gears 54 mesh with each other, driving the crushing roller 53 to rotate and crush the raw material. The crushed raw material slides into the grinding box 1 through the discharge chute 55. The first power motor 31 starts, driving the first grinding rod 35 to rotate. The second gear 42 on the first grinding rod 35 meshes with the three first gears 33, causing the first gears 33 to revolve around the second gear 42 and rotate on their own axis, thereby driving the second grinding rod 39 to rotate. The stirring blades 37 on the first grinding rod 35 and the second grinding rod 39 with opposite inclination angles fully stir and mix the raw material. At the same time, the grinding head 38 grinds the raw material on the grinding plate 40. The ground raw material falls into the discharge hopper 36 through the discharge hole 41 on the grinding plate 40. During the grinding process, auxiliary agents can be added through the auxiliary agent addition channel 4 to optimize the grinding effect of the raw material.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pretreatment and grinding equipment for high-strength fiber masterbatch raw materials, comprising a grinding box (1), characterized in that: The grinding box (1) is provided with a cover plate (2) at the top. The cover plate (2) and the inner surface of the grinding box (1) are provided with a grinding mechanism (3). A crushing mechanism (5) is installed on one side of the grinding box (1). The grinding mechanism (3) includes a power motor (31), which is fixedly connected to the cover plate (2). The output end of the power motor (31) passes through the cover plate (2) and is fixedly connected to a grinding rod (35). A connecting frame (32) is rotatably connected to the outer surface of the grinding rod (35). Three gears (33) are rotatably connected to the bottom end of the connecting frame (32). The three gears (33) mesh together with a gear (42). The gear (42) is connected to the grinding rod. (35) Fixed connection, the top of each of the three gears (33) is fixedly connected to a grinding rod (39), the outer surfaces of the grinding rod (35) and the grinding rod (39) are provided with a number of stirring blades (37), the bottom ends of the grinding rod (35) and the three grinding rods (39) are fixedly connected to a grinding head (38), the inner surface of the grinding box (1) is fixedly connected to a grinding plate (40) used in conjunction with the grinding head (38), and the top of the grinding plate (40) is provided with a number of feeding holes (41).

2. The pretreatment and grinding equipment for high-drawing masterbatch raw materials according to claim 1, characterized in that: The bottom end of the grinding box (1) is fixedly connected to a feeding hopper (36), which is located directly below the grinding plate (40).

3. The pretreatment and grinding equipment for high-drawing masterbatch special powder raw materials according to claim 1, characterized in that: A toothed ring (34) is fixedly sleeved on the inner surface of the cover plate (2), and the three gears (33) mesh with the toothed ring (34).

4. The pretreatment and grinding equipment for high-drawing masterbatch special powder raw materials according to claim 1, characterized in that: One end of the grinding box (1) is equipped with an auxiliary agent addition channel (4).

5. The pretreatment and grinding equipment for high-drawing masterbatch special powder raw materials according to claim 1, characterized in that: Several of the stirring blades (37) are inclined, and the stirring blades (37) on the first grinding rod (35) are inclined at opposite angles to the stirring blades (37) on the three second grinding rods (39).

6. The pretreatment and grinding equipment for high-drawing masterbatch special powder raw materials according to claim 1, characterized in that: The crushing mechanism (5) includes a feeding slide (55) fixedly connected to the grinding box (1). The top end of the feeding slide (55) is fixedly connected to a crushing box (51). Two crushing rollers (53) are rotatably connected to the inner surface of the crushing box (51). One end of each of the two crushing rollers (53) passes through the crushing box (51) and is fixedly connected to a crushing gear (54). The two crushing gears (54) mesh with each other. One end of the crushing box (51) is fixedly connected to a second power motor (56). The output end of the second power motor (56) is fixedly connected to one of the crushing gears (54).

7. The pretreatment and grinding equipment for high-drawing masterbatch special powder raw materials according to claim 6, characterized in that: The top of the crushing box (51) is fixedly connected to two guide plates (52), both of which are inclined and are mirror-distributed.

Citation Information

Patent Citations

  • Grinding device for preparing wire drawing powder

    CN210187253U